diff --git a/halftoneproject-master/AssistClient/Config.cs b/halftoneproject-master/AssistClient/Config.cs index d58a6ff..b380b18 100644 --- a/halftoneproject-master/AssistClient/Config.cs +++ b/halftoneproject-master/AssistClient/Config.cs @@ -238,7 +238,13 @@ namespace AssistClient case "sx": return "栅线"; case "ds": - return "断栅"; + return "断栅"; + case "wtg": + return "未通过"; + case "qs": + return "缺失"; + case "dc": + return "多出"; default: return "未知"; diff --git a/halftoneproject-master/AssistClient/FrmLogin.Designer.cs b/halftoneproject-master/AssistClient/FrmLogin.Designer.cs index f2cad31..e2b1f2b 100644 --- a/halftoneproject-master/AssistClient/FrmLogin.Designer.cs +++ b/halftoneproject-master/AssistClient/FrmLogin.Designer.cs @@ -161,7 +161,7 @@ this.Name = "FrmLogin"; this.ShowIcon = false; this.StartPosition = System.Windows.Forms.FormStartPosition.CenterScreen; - this.Text = "修复控制台 - v1.2"; + this.Text = "修复控制台 - v1.2.1"; this.FormClosed += new System.Windows.Forms.FormClosedEventHandler(this.FrmLogin_FormClosed); this.Load += new System.EventHandler(this.FrmLogin_Load); this.Shown += new System.EventHandler(this.FrmLogin_Shown); diff --git a/halftoneproject-master/AssistClient/FrmMain.Designer.cs b/halftoneproject-master/AssistClient/FrmMain.Designer.cs index 118f46a..7407b68 100644 --- a/halftoneproject-master/AssistClient/FrmMain.Designer.cs +++ b/halftoneproject-master/AssistClient/FrmMain.Designer.cs @@ -29,11 +29,11 @@ private void InitializeComponent() { System.ComponentModel.ComponentResourceManager resources = new System.ComponentModel.ComponentResourceManager(typeof(FrmMain)); - System.Windows.Forms.DataGridViewCellStyle dataGridViewCellStyle11 = new System.Windows.Forms.DataGridViewCellStyle(); - System.Windows.Forms.DataGridViewCellStyle dataGridViewCellStyle14 = new System.Windows.Forms.DataGridViewCellStyle(); - System.Windows.Forms.DataGridViewCellStyle dataGridViewCellStyle15 = new System.Windows.Forms.DataGridViewCellStyle(); - System.Windows.Forms.DataGridViewCellStyle dataGridViewCellStyle12 = new System.Windows.Forms.DataGridViewCellStyle(); - System.Windows.Forms.DataGridViewCellStyle dataGridViewCellStyle13 = new System.Windows.Forms.DataGridViewCellStyle(); + System.Windows.Forms.DataGridViewCellStyle dataGridViewCellStyle1 = new System.Windows.Forms.DataGridViewCellStyle(); + System.Windows.Forms.DataGridViewCellStyle dataGridViewCellStyle4 = new System.Windows.Forms.DataGridViewCellStyle(); + System.Windows.Forms.DataGridViewCellStyle dataGridViewCellStyle5 = new System.Windows.Forms.DataGridViewCellStyle(); + System.Windows.Forms.DataGridViewCellStyle dataGridViewCellStyle2 = new System.Windows.Forms.DataGridViewCellStyle(); + System.Windows.Forms.DataGridViewCellStyle dataGridViewCellStyle3 = new System.Windows.Forms.DataGridViewCellStyle(); this.chkSyncMove = new System.Windows.Forms.CheckBox(); this.menuStrip1 = new System.Windows.Forms.MenuStrip(); this.管理ToolStripMenuItem = new System.Windows.Forms.ToolStripMenuItem(); @@ -421,7 +421,7 @@ this.gpbDefectList.Margin = new System.Windows.Forms.Padding(2); this.gpbDefectList.Name = "gpbDefectList"; this.gpbDefectList.Padding = new System.Windows.Forms.Padding(2); - this.gpbDefectList.Size = new System.Drawing.Size(428, 377); + this.gpbDefectList.Size = new System.Drawing.Size(434, 377); this.gpbDefectList.TabIndex = 4; this.gpbDefectList.TabStop = false; this.gpbDefectList.Text = "缺陷明细"; @@ -431,14 +431,14 @@ this.dgvProcess.AllowUserToAddRows = false; this.dgvProcess.AllowUserToDeleteRows = false; this.dgvProcess.AllowUserToResizeRows = false; - dataGridViewCellStyle11.Alignment = System.Windows.Forms.DataGridViewContentAlignment.MiddleLeft; - dataGridViewCellStyle11.BackColor = System.Drawing.SystemColors.Control; - dataGridViewCellStyle11.Font = new System.Drawing.Font("宋体", 9F, System.Drawing.FontStyle.Regular, System.Drawing.GraphicsUnit.Point, ((byte)(134))); - dataGridViewCellStyle11.ForeColor = System.Drawing.SystemColors.WindowText; - dataGridViewCellStyle11.SelectionBackColor = System.Drawing.SystemColors.Highlight; - dataGridViewCellStyle11.SelectionForeColor = System.Drawing.SystemColors.HighlightText; - dataGridViewCellStyle11.WrapMode = System.Windows.Forms.DataGridViewTriState.True; - this.dgvProcess.ColumnHeadersDefaultCellStyle = dataGridViewCellStyle11; + dataGridViewCellStyle1.Alignment = System.Windows.Forms.DataGridViewContentAlignment.MiddleLeft; + dataGridViewCellStyle1.BackColor = System.Drawing.SystemColors.Control; + dataGridViewCellStyle1.Font = new System.Drawing.Font("宋体", 9F, System.Drawing.FontStyle.Regular, System.Drawing.GraphicsUnit.Point, ((byte)(134))); + dataGridViewCellStyle1.ForeColor = System.Drawing.SystemColors.WindowText; + dataGridViewCellStyle1.SelectionBackColor = System.Drawing.SystemColors.Highlight; + dataGridViewCellStyle1.SelectionForeColor = System.Drawing.SystemColors.HighlightText; + dataGridViewCellStyle1.WrapMode = System.Windows.Forms.DataGridViewTriState.True; + this.dgvProcess.ColumnHeadersDefaultCellStyle = dataGridViewCellStyle1; this.dgvProcess.ColumnHeadersHeightSizeMode = System.Windows.Forms.DataGridViewColumnHeadersHeightSizeMode.AutoSize; this.dgvProcess.Columns.AddRange(new System.Windows.Forms.DataGridViewColumn[] { this.colKey, @@ -449,14 +449,14 @@ this.colDefectName, this.colDefectCC, this.colResult}); - dataGridViewCellStyle14.Alignment = System.Windows.Forms.DataGridViewContentAlignment.MiddleLeft; - dataGridViewCellStyle14.BackColor = System.Drawing.SystemColors.Window; - dataGridViewCellStyle14.Font = new System.Drawing.Font("宋体", 9F, System.Drawing.FontStyle.Regular, System.Drawing.GraphicsUnit.Point, ((byte)(134))); - dataGridViewCellStyle14.ForeColor = System.Drawing.SystemColors.ControlText; - dataGridViewCellStyle14.SelectionBackColor = System.Drawing.SystemColors.Highlight; - dataGridViewCellStyle14.SelectionForeColor = System.Drawing.SystemColors.HighlightText; - dataGridViewCellStyle14.WrapMode = System.Windows.Forms.DataGridViewTriState.False; - this.dgvProcess.DefaultCellStyle = dataGridViewCellStyle14; + dataGridViewCellStyle4.Alignment = System.Windows.Forms.DataGridViewContentAlignment.MiddleLeft; + dataGridViewCellStyle4.BackColor = System.Drawing.SystemColors.Window; + dataGridViewCellStyle4.Font = new System.Drawing.Font("宋体", 9F, System.Drawing.FontStyle.Regular, System.Drawing.GraphicsUnit.Point, ((byte)(134))); + dataGridViewCellStyle4.ForeColor = System.Drawing.SystemColors.ControlText; + dataGridViewCellStyle4.SelectionBackColor = System.Drawing.SystemColors.Highlight; + dataGridViewCellStyle4.SelectionForeColor = System.Drawing.SystemColors.HighlightText; + dataGridViewCellStyle4.WrapMode = System.Windows.Forms.DataGridViewTriState.False; + this.dgvProcess.DefaultCellStyle = dataGridViewCellStyle4; this.dgvProcess.Dock = System.Windows.Forms.DockStyle.Fill; this.dgvProcess.Location = new System.Drawing.Point(2, 16); this.dgvProcess.Margin = new System.Windows.Forms.Padding(2); @@ -465,11 +465,11 @@ this.dgvProcess.ReadOnly = true; this.dgvProcess.RowHeadersVisible = false; this.dgvProcess.RowHeadersWidth = 62; - dataGridViewCellStyle15.Font = new System.Drawing.Font("宋体", 9F, System.Drawing.FontStyle.Regular, System.Drawing.GraphicsUnit.Point, ((byte)(134))); - this.dgvProcess.RowsDefaultCellStyle = dataGridViewCellStyle15; + dataGridViewCellStyle5.Font = new System.Drawing.Font("宋体", 9F, System.Drawing.FontStyle.Regular, System.Drawing.GraphicsUnit.Point, ((byte)(134))); + this.dgvProcess.RowsDefaultCellStyle = dataGridViewCellStyle5; this.dgvProcess.RowTemplate.Height = 30; this.dgvProcess.SelectionMode = System.Windows.Forms.DataGridViewSelectionMode.CellSelect; - this.dgvProcess.Size = new System.Drawing.Size(424, 359); + this.dgvProcess.Size = new System.Drawing.Size(430, 359); this.dgvProcess.TabIndex = 3; this.dgvProcess.CellDoubleClick += new System.Windows.Forms.DataGridViewCellEventHandler(this.dgvProcess_CellDoubleClick); // @@ -496,9 +496,9 @@ // colIndex // this.colIndex.DataPropertyName = "Index"; - dataGridViewCellStyle12.BackColor = System.Drawing.Color.White; - dataGridViewCellStyle12.Font = new System.Drawing.Font("宋体", 9F, System.Drawing.FontStyle.Bold, System.Drawing.GraphicsUnit.Point, ((byte)(134))); - this.colIndex.DefaultCellStyle = dataGridViewCellStyle12; + dataGridViewCellStyle2.BackColor = System.Drawing.Color.White; + dataGridViewCellStyle2.Font = new System.Drawing.Font("宋体", 9F, System.Drawing.FontStyle.Bold, System.Drawing.GraphicsUnit.Point, ((byte)(134))); + this.colIndex.DefaultCellStyle = dataGridViewCellStyle2; this.colIndex.HeaderText = "索引"; this.colIndex.MinimumWidth = 50; this.colIndex.Name = "colIndex"; @@ -509,8 +509,8 @@ // colX // this.colX.DataPropertyName = "X"; - dataGridViewCellStyle13.Font = new System.Drawing.Font("宋体", 9F, System.Drawing.FontStyle.Bold); - this.colX.DefaultCellStyle = dataGridViewCellStyle13; + dataGridViewCellStyle3.Font = new System.Drawing.Font("宋体", 9F, System.Drawing.FontStyle.Bold); + this.colX.DefaultCellStyle = dataGridViewCellStyle3; this.colX.HeaderText = "X轴"; this.colX.MinimumWidth = 50; this.colX.Name = "colX"; @@ -738,10 +738,10 @@ this.tsbtnGoDownPT.Margin = new System.Windows.Forms.Padding(2); this.tsbtnGoDownPT.Name = "tsbtnGoDownPT"; this.tsbtnGoDownPT.Size = new System.Drawing.Size(90, 46); - this.tsbtnGoDownPT.TabIndex = 9; + this.tsbtnGoDownPT.TabIndex = 10; this.tsbtnGoDownPT.Text = "完成"; this.tsbtnGoDownPT.UseVisualStyleBackColor = false; - this.tsbtnGoDownPT.Click += new System.EventHandler(this.tsbtnGoDownPT_Click); + this.tsbtnGoDownPT.Click += new System.EventHandler(this.tsbtnGoDownPT_Click_1); // // tsbtnPause // @@ -975,7 +975,7 @@ this.Name = "FrmMain"; this.ShowIcon = false; this.StartPosition = System.Windows.Forms.FormStartPosition.CenterScreen; - this.Text = "修复控制台 - v1.2"; + this.Text = "修复控制台 - v1.2.1"; this.WindowState = System.Windows.Forms.FormWindowState.Maximized; this.FormClosing += new System.Windows.Forms.FormClosingEventHandler(this.FrmMain_FormClosing); this.FormClosed += new System.Windows.Forms.FormClosedEventHandler(this.FrmMain_FormClosed); @@ -1058,7 +1058,6 @@ private System.Windows.Forms.SplitContainer splitContainer2; private System.Windows.Forms.Panel pnlPic; private System.Windows.Forms.PictureBox pictureBox1; - private System.Windows.Forms.Button tsbtnGoDownPT; private System.Windows.Forms.Button tsbtnPause; private System.Windows.Forms.GroupBox gpbLog; private System.Windows.Forms.ListBox lstLog; @@ -1084,6 +1083,7 @@ private System.Windows.Forms.DataGridViewTextBoxColumn colY; private System.Windows.Forms.DataGridViewTextBoxColumn colDefectName; private System.Windows.Forms.DataGridViewTextBoxColumn colDefectCC; - private System.Windows.Forms.DataGridViewTextBoxColumn colResult; + private System.Windows.Forms.DataGridViewTextBoxColumn colResult; + private System.Windows.Forms.Button tsbtnGoDownPT; } } \ No newline at end of file diff --git a/halftoneproject-master/AssistClient/FrmMain.cs b/halftoneproject-master/AssistClient/FrmMain.cs index 1759aa5..b95e030 100644 --- a/halftoneproject-master/AssistClient/FrmMain.cs +++ b/halftoneproject-master/AssistClient/FrmMain.cs @@ -1,2211 +1,2231 @@ -using Advantech.Motion; -using AssistClient.Device; -using AssistClient.Utils; -using Models; -using Newtonsoft.Json; -using Newtonsoft.Json.Linq; -using OpenCvSharp; -using SqlSugar; -using System; -using System.Collections.Generic; -using System.ComponentModel; -using System.Data; -using System.Drawing; -using System.Drawing.Imaging; -using System.Dynamic; -using System.IO; -using System.Linq; -using System.Text; -using System.Threading; -using System.Threading.Tasks; -using System.Windows.Forms; -using Yolo5; -using static AssistClient.Device.SizeLib; -using Point = System.Drawing.Point; -using Size = System.Drawing.Size; - -namespace AssistClient -{ - public partial class FrmMain : Form - { - #region pic缩放变量 - private double ratio = 1; // 图片的起始显示比例 - private double ratioStep = 0.1; - private Size pic_size; - private int xPos; - private int yPos; - #endregion - - private bool bExitApp = false; - private Service.ProductService svcProduct = new Service.ProductService(); - private Service.OrderService svcOrder = new Service.OrderService(); - - private DevContainer devContainer = new DevContainer(); - private Queue scannerCBmpQueue = new Queue(); - private int sizeBmpNum = 0, sizeBmpNumResult = 0; - private string SN = ""; - private int OrderId = 0; - private JArray currProductMarkList = null; - private int currDefectIndex = 0; - private List defectList = new List(); - private Dictionary defectBmpsDir = new Dictionary(); - private Dictionary>> defectInfoDir = new Dictionary>>(); - - private object myLock = new object(); - private WarningEnum warningLevel;//警告等级 - private CurrentPTEnum currentPT;//当前点位 - private CurrentStateEnum currentState;//当前状态 - /// - /// 当前流程ID，暂停/继续时使用 - /// - private int currProcessIndex = -1; - private Models.Product currProductModel = null;//当前产品 - private System.Timers.Timer timer = new System.Timers.Timer(); - Yolo_Class yolo = new Yolo_Class(); - private class scannerCBmpLoc - { - public scannerCBmpLoc(string path, double posX, double posY) - { - Path = path; - PosX = posX; - PosY = posY; - } - public scannerCBmpLoc(Bitmap bmp, double posX, double posY) - { - BMP = bmp; - PosX = posX; - PosY = posY; - } - public Bitmap BMP { get; private set; } - public string Path { get; private set; } - public double PosX { get; private set; } - public double PosY { get; private set; } - } - public FrmMain() - { - InitializeComponent(); - this.tsbtnCloseDev.Visible = false; - - this.dgvProcess.AutoGenerateColumns = false; - //显示行号与列宽度自动调整 - dgvProcess.RowHeadersVisible = true; - dgvProcess.RowHeadersWidth = 30; - dgvProcess.ColumnHeadersHeightSizeMode = DataGridViewColumnHeadersHeightSizeMode.DisableResizing; - //dgvProcess.RowHeadersWidthSizeMode = DataGridViewRowHeadersWidthSizeMode.AutoSizeToAllHeaders;//数据量过百绑定太变 - dgvProcess.RowPostPaint += (sender, e) =>//序号列头 - { - Utils.Util.showRowNum_onDataGrid_RowPostPaint(this.dgvProcess, sender, e); - }; - - for (int i = 0; i < dgvProcess.Columns.Count; i++)//禁止点击列头排序 - dgvProcess.Columns[i].SortMode = DataGridViewColumnSortMode.NotSortable; - - //模糊查询,Append自动填充 - this.cbxSN.AutoCompleteMode = AutoCompleteMode.SuggestAppend; - this.cbxSN.AutoCompleteSource = AutoCompleteSource.ListItems; - } - private void FrmMain_Load(object sender, EventArgs e) - { - this.tsbtnPause.Left = this.tsbtnGoDownPT.Left = this.gpbZAxis.Right + 10; - - } - private void FrmMain_FormClosing(object sender, FormClosingEventArgs e) - { - if (devContainer.state) - { - MessageBox.Show("请先停止设备后才能关闭程序！", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning); - e.Cancel = true; - return; - } - - if (!bExitApp && MessageBox.Show($"确认退出？", "提示", MessageBoxButtons.YesNo, MessageBoxIcon.Question) != DialogResult.Yes) - { - e.Cancel = true; - return; - } - } - private void FrmMain_FormClosed(object sender, FormClosedEventArgs e) - { - Application.Exit(); - System.GC.Collect(); - System.Environment.Exit(0); - } - - #region 菜单 - private void 设备调试ToolStripMenuItem_Click(object sender, EventArgs e) - { - if (devContainer.state) - { - MessageBox.Show("请先停止设备，再进行设备调试！", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning); - return; - } - - FrmDebug3 frm = new FrmDebug3(); - frm.ShowDialog(); - } - private void tsMenuPTSetting_Click(object sender, EventArgs e) - { - if (devContainer.state) - { - MessageBox.Show("请先停止设备，再进行设置！", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning); - return; - } - - FrmPTSetting from = new FrmPTSetting(); - from.ShowDialog(); - } - private void tsMenuCmdSetting_Click(object sender, EventArgs e) - { - if (devContainer.state) - { - MessageBox.Show("请先停止设备，再进行设置！", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning); - return; - } - - FrmCMDProcess from = new FrmCMDProcess(); - from.ShowDialog(); - } - private void tsMenuSysSetting_Click(object sender, EventArgs e) - { - FrmSysSetting frmSetting = new FrmSysSetting(); - frmSetting.ShowDialog(); - } - #endregion - #region 图片缩放控制 - private void reloadPic(Bitmap bmp, List> defectInfor2RepairTable, DefectStruct defectInfo) - { - //绘框 - if (defectInfor2RepairTable != null && defectInfo != null) - { - AddTextEvent("更新图片", $"打标:MainX={defectInfo.MainX},MainY={defectInfo.MainY},CurrIndex={defectInfo.CurrIndex},RepairTable={JsonConvert.SerializeObject(defectInfor2RepairTable)}", warningLevel); - Mat mat = OpenCvSharp.Extensions.BitmapConverter.ToMat(bmp); - mat = yolo.RepairTableDrawRec(defectInfor2RepairTable, defectInfo.MainX, defectInfo.MainY, defectInfo.CurrIndex, mat); - bmp = OpenCvSharp.Extensions.BitmapConverter.ToBitmap(mat); - } - else - AddTextEvent("更新图片", "无需打标！", warningLevel); - var newSize = Util.getNewSize(splitContainer2.Panel1.ClientSize, new Size(bmp.Size.Width*100, bmp.Size.Height*100)); - this.pnlPic.Size = newSize; - if (this.pnlPic.Width < splitContainer2.Panel1.ClientSize.Width) - this.pnlPic.Left = (splitContainer2.Panel1.ClientSize.Width - this.pnlPic.Width) / 2; - if (this.pnlPic.Height < splitContainer2.Panel1.ClientSize.Height) - this.pnlPic.Top = (splitContainer2.Panel1.ClientSize.Height - this.pnlPic.Height) / 2; - - ratio = 1.0;// 图片的起始显示比例 - Size size = bmp.Size; - - //this.pnlPic.ClientSize = new Size(this.pnlPic.ClientSize.Width, - // (int)(this.pnlPic.ClientSize.Width * (size.Height * 1.0f / size.Width))); - this.pictureBox1.Size = this.pnlPic.ClientSize; - this.pictureBox1.Location = new Point(0, 0); - this.pictureBox1.Image = bmp;//del - - pictureBox1.SizeMode = System.Windows.Forms.PictureBoxSizeMode.Zoom; - //2023-12-22 之前工程师写的，存在bug，屏蔽 - //pictureBox1.MouseWheel += new MouseEventHandler(pictureBox1_MouseWheel); - //pictureBox1.MouseMove += pictureBox1_MouseMove; - //pictureBox1.MouseDown += pictureBox1_MouseDown; - this.ActiveControl = this.pictureBox1; // 设置焦点 - - pic_size = this.pnlPic.ClientSize; - } - private void pictureBox1_MouseWheel(object sender, MouseEventArgs e) - { - Point pictureBoxPoint = this.PointToClient(Cursor.Position); - //this.Text = $"{e.X}:{e.Y}; {pictureBoxPoint.X}:{pictureBoxPoint.Y}; {pictureBox1.Left}:{pictureBox1.Top}; " + - // $"{this.pictureBox1.Width}:{this.pictureBox1.Height}; {this.Width}:{this.Height}; " + - // $"Cursor:{Cursor.Position.X}:{Cursor.Position.Y}"; - if (e.Delta > 0) - { - ratio += ratioStep; - if (ratio > 100) // 放大上限 - ratio = 100; - else - { - int x = (int)(pictureBox1.Left - e.X * (e.X * 1.0d / pictureBox1.Width * ratioStep) + 0.5); - int y = (int)(pictureBox1.Top - e.Y * (e.Y * 1.0d / pictureBox1.Height * ratioStep) + 0.5); - - //this.Text = $"{pictureBox1.Width}-{pic_size.Width};{ratio}，{pictureBox1.Left}-{e.X}* 比例:{e.X*1.0d/pictureBox1.Width}={e.X}/{pictureBox1.Width} * {(ratioStep)}={x} | " + - // $"{pictureBox1.Top}-{e.Y}* {e.Y * 1.0f / pictureBox1.Height * (ratio - 1.0d)}={y}"; - this.changePictureBoxSize(new Point(x, y), ratio); - } - - } - else if (ratio - ratioStep >= 1) - { - ratio -= ratioStep; - //if (ratio < 0.1) // 放大下限 - // ratio = 0.1; - //else - int x = (int)(pictureBox1.Left + e.X * (e.X * 1.0d / pictureBox1.Width * ratioStep) + 0.5); - int y = (int)(pictureBox1.Top + e.Y * (e.Y * 1.0d / pictureBox1.Height * ratioStep) + 0.5); - this.changePictureBoxSize(new Point(x, y), ratio); - } - } - private void changePictureBoxSize(Point location, double ratio) - { - var picSize = pictureBox1.Size; - picSize.Width = Convert.ToInt32(picSize.Width * ratio); - picSize.Height = Convert.ToInt32(picSize.Height * ratio); - pictureBox1.Size = picSize; - - if (location.X > 0) location.X = 0; - if (location.Y > 0) location.Y = 0; - if (picSize.Width + location.X < this.pnlPic.ClientSize.Width) location.X = -(picSize.Width - this.pnlPic.ClientSize.Width); - if (picSize.Height + location.Y < this.pnlPic.ClientSize.Height) location.Y = -(picSize.Height - this.pnlPic.ClientSize.Height); - - //Point location = new Point(); - //location.X = (this.ClientSize.Width - this.pictureBox1.Width) / 2; - //location.Y = (this.ClientSize.Height - this.pictureBox1.Height) / 2; - this.pictureBox1.Location = location; - } - private void pictureBox1_MouseMove(object sender, MouseEventArgs e) - { - try - { - // 鼠标按下拖拽图片 - if (e.Button == MouseButtons.Left) - { - this.Text = $"{e.X}:{e.Y};{xPos}:{yPos}"; - // 限制拖拽出框 - if (pictureBox1.Width > this.pnlPic.ClientSize.Width - || pictureBox1.Height > this.pnlPic.ClientSize.Height) - { - int moveX = e.X - xPos; - int moveY = e.Y - yPos; - if ((pictureBox1.Left + moveX) <= 0 - && (pictureBox1.Top + moveY) <= 0 - && (pictureBox1.Right + moveX) >= this.pnlPic.ClientSize.Width - && (pictureBox1.Bottom + moveY) >= this.pnlPic.ClientSize.Height) - { - pictureBox1.Left += moveX;//设置x坐标. - pictureBox1.Top += moveY;//设置y坐标. - } - } - } - } - catch (Exception dd) - { - MessageBox.Show(dd.Message); - } - } - private void pictureBox1_MouseDown(object sender, MouseEventArgs e) - { - xPos = e.X;//当前x坐标. - yPos = e.Y;//当前y坐标. - } - #endregion - - #region 中断命令Fun - private Thread threadProcess; - /// - /// 启动 - /// - private void startCommand() - { - if (!devContainer.state || warningLevel != WarningEnum.Normal || currentState != CurrentStateEnum.等待启动) - return; - if (currentPT == CurrentPTEnum.MakeTag) - { - AddTextEvent("启动", "打标未结束，非可启动状态！", warningLevel); - return; - } - - if (!devContainer.devAxis.isReady()) - { - AddTextEvent("启动", "轴状态异常，不可启动！", warningLevel); - return; - } - if (!devContainer.devAxis.IsReset) - { - AddTextEvent("启动", "轴需先进行复位操作！", WarningEnum.High); - return; - } - - devContainer.io_output(CMDName.启动按钮); - //devContainer.io_output(CMDName.绿灯输出); - //devContainer.io_output(CMDName.暂停按钮, false, true, 0); - //devContainer.io_output(CMDName.红灯输出, false, true, 0); - //devContainer.io_output(CMDName.黄灯输出, false, true, 0); - - //暂停-》继续 - if (currProcessIndex >= 0 && currentPT == CurrentPTEnum.Moving && currentState == CurrentStateEnum.等待启动) - { - AddTextEvent("启动", $"暂停 -> 继续 当前工序索引：{currProcessIndex + 1}"); - threadProcess = new System.Threading.Thread(() => - { - int nextStepId = currProcessIndex; - do - { - currentState = CurrentStateEnum.运行中; - nextStepId = nextProcess(currProductModel, nextStepId); - } while (nextStepId >= 0 && !isBreakProcessRun()); - //nextProcess(currProductModel, currProcessIndex); - }); - threadProcess.IsBackground = true; - threadProcess.Start(); - this.setButtonEnabled(this.tsbtnPause, true); - this.setButtonEnabled(this.tsbtnStopNow, true); - } - else//开始/重新开始 - { - //校正从复位-》运行，不会新启动 - resetUIValue(); - AddTextEvent("启动", "移动至上料位..."); - Task.Run(() => { loadOrderSNList(); });//加载SN - gotoUpPT(); - - this.Invoke(new System.Action(() => - { - //新开始 - runStep(); - })); - this.setButtonEnabled(this.tsbtnPause, false); - this.setButtonEnabled(this.tsbtnStopNow, false); - } - - this.setButtonEnabled(this.tsbtnStart, false); - this.setButtonEnabled(this.tsbtnReset, false); - this.setButtonEnabled(this.tsbtnGoDownPT, false); - } - /// - /// 暂停 - /// - /// 是否响蜂鸣 - private void pauseCommand(bool buzzer = false) - { - //devContainer.io_output(CMDName.暂停按钮); - //if (buzzer) - //{ - // devContainer.io_output(CMDName.红灯输出); - // devContainer.io_output(CMDName.蜂鸣器输出); - //} - //else - // devContainer.io_output(CMDName.黄灯输出); - devContainer.io_output(CMDName.启动按钮, false, true, 0); - //devContainer.io_output(CMDName.绿灯输出, false, true, 0); - - this.setButtonEnabled(this.tsbtnWarning, true); - this.setButtonEnabled(this.tsbtnGoDownPT, false); - this.setButtonEnabled(this.tsbtnStart, false); - this.setButtonEnabled(this.tsbtnPause, false); - this.setButtonEnabled(this.tsbtnStopNow, false); - this.setButtonEnabled(this.tsbtnReset, false); - AddTextEvent("暂停", $"当前工序索引：{currProcessIndex + 1}", WarningEnum.Low); - } - /// - /// 急停 - /// - private void stopNowCommand() - { - if (!devContainer.state) - { - this.setButtonEnabled(this.tsbtnStopNow, false); - return; - } - - //devContainer.io_output(CMDName.Y轴复位输出, false, true, 0); - //devContainer.io_output(CMDName.红灯输出); - //if (!this.disableBuzzer) devContainer.io_output(CMDName.蜂鸣器输出); - //devContainer.io_output(CMDName.暂停按钮, false, true, 0); - //devContainer.io_output(CMDName.黄灯输出, false, true, 0); - devContainer.io_output(CMDName.启动按钮, false, true, 0); - //devContainer.io_output(CMDName.绿灯输出, false, true, 0); - - this.setButtonEnabled(this.tsbtnWarning, true); - this.setButtonEnabled(this.tsbtnGoDownPT, false); - this.setButtonEnabled(this.tsbtnStart, false); - this.setButtonEnabled(this.tsbtnPause, false); - this.setButtonEnabled(this.tsbtnStopNow, false); - this.setButtonEnabled(this.tsbtnReset, false); - if(currentState== CurrentStateEnum.运行中) - AddTextEvent("急停", $"当前工序索引：{currProcessIndex + 1}", WarningEnum.High); - else - AddTextEvent("急停", $"已急停，请人工处理。", WarningEnum.High); - } - private bool reseting = false; - private void resetCommand() - { - currentState = CurrentStateEnum.等待复位; - warningLevel = WarningEnum.Normal; - currentPT = CurrentPTEnum.InitPT; - this.Invoke(new System.Action(() => - { - this.tsbtnWarning.Enabled = this.tsbtnGoDownPT.Enabled = this.tsbtnStart.Enabled - = this.tsbtnStopNow.Enabled = this.tsbtnPause.Enabled = this.tsbtnReset.Enabled - = this.gpbXYAxis.Enabled = gpbZAxis.Enabled = false; - })); - - try - { - if (devContainer.state && !reseting) - { - reseting = true; - resetUIValue(); - AddTextEvent("复位", $"设备复位中..."); - - this.setButtonEnabled(this.tsbtnReset, false); - if ((AxisState)devContainer.devAxis.AxState[0] == AxisState.STA_AX_EXT_JOG) devContainer.devAxis.closeJogMode(0);//关闭jog时自动停止 - if ((AxisState)devContainer.devAxis.AxState[1] == AxisState.STA_AX_EXT_JOG) devContainer.devAxis.closeJogMode(1);//关闭jog时自动停止 - // I/O reset后，输出默认状态 - AddTextEvent("复位", $"I/O复位中..."); - if (!devContainer.devIOCard.reset()) - { - AddTextEvent("复位", "I/O板卡复位失败！", WarningEnum.High); - return; - } - if (!devContainer.io_output(CMDName.IO默认输出)) - { - //AddTextEvent("复位", "I/O板卡复位默认值失败！", WarningEnum.High); - //return; - } - - //板卡复位输出灯 - //devContainer.io_output(CMDName.复位按钮); - devContainer.io_output(CMDName.复位按钮, true);//闪 - - //goto ORG - AddTextEvent("复位", $"轴正在回原点..."); - devContainer.devAxis.closeJogMode(); - devContainer.devAxis.resetAxisState(-1);//reset state - //AddTextEvent("复位", $"重置轴状态..."); - for (int i = 0; i < Config.Axis_HomeMode.Length; i++) - { - //到起始位速度使用回HOME速度 - devContainer.devAxis.setAxisVelParam((double)Config.Axis_HomeVelLow[i], (double)Config.Axis_HomeVelHigh[i], - (double)Config.Axis_HomeAcc[i], (double)Config.Axis_HomeDec[i], i); - - //devContainer.devAxis.setAxisVelParam(40000,200000,5000000, 5000000,i,true); - devContainer.devAxis.home(i, (uint)Config.Axis_HomeMode[i], (uint)Config.Axis_HomeDir[i]); - } - AddTextEvent("复位", $"等待轴状态完成..."); - while (!devContainer.devAxis.isReady()) - { - if (!devContainer.state || currentState != CurrentStateEnum.等待复位) - { - AddTextEvent("复位", $"当前状态：" + ((CurrentStateEnum)currentState).ToString()); - return; - } - //AddTextEvent("复位", $"轴0状态:"+ ((AxisState)devContainer.devAxis.AxState[0]).ToString()); - //AddTextEvent("复位", $"轴1状态:" + ((AxisState)devContainer.devAxis.AxState[1]).ToString()); - //AddTextEvent("复位", $"轴2状态:" + ((AxisState)devContainer.devAxis.AxState[2]).ToString()); - //AddTextEvent("复位", $"轴3状态:" + ((AxisState)devContainer.devAxis.AxState[3]).ToString()); - - Thread.Sleep(1000); - //Application.DoEvents(); - } - - // - if (devContainer.devAxis.isError()) - throw new Exception("轴回原点失败！"); - - // - //goto InitPT - AddTextEvent("复位", $"轴回原点完成，回到初始位..."); - JArray arrPT = Config.joPTSetting.Value("initPT"); - for (int i = 0; i < arrPT.Count; i++) - { - if (!devContainer.state || currentState != CurrentStateEnum.等待复位) - return; - - AddTextEvent($"复位", $"轴{i}准备运动至初始位:{(double)arrPT[i]}(当前轴状态:{((AxisState)devContainer.devAxis.AxState[i]).ToString()})..."); - devContainer.devAxis.move_ptp(i, (double)arrPT[i], AxMoveMode.MODE1_Abs); - } - while (!devContainer.devAxis.isReady()) - { - if (!devContainer.state || warningLevel != WarningEnum.Normal) - return; - Thread.Sleep(100); - //Application.DoEvents(); - } - if (devContainer.devAxis.isError()) - throw new Exception("轴移动至初始位失败！"); - - // - this.setButtonEnabled(this.tsbtnReset, true); - this.setButtonEnabled(this.tsbtnStart, true); - this.setButtonEnabled(this.tsbtnStopNow, true); - this.setButtonEnabled(this.tsbtnPause, false); - this.setButtonEnabled(this.tsbtnGoDownPT, false); - this.setButtonEnabled(this.tsbtnWarning, false); - this.setButtonEnabled(this.cbxSN, false); - - this.Invoke(new System.Action(() => - {//根据UI上是否勾选打开激光 - chkLaser_CheckedChanged(null, null); - })); - //devContainer.io_output(CMDName.复位按钮, false, true, 0);//熄灭 - devContainer.io_output(CMDName.复位按钮);//长亮 - currentPT = CurrentPTEnum.InitPT; - currentState = CurrentStateEnum.等待启动; - AddTextEvent("复位", $"复位完成。"); - } - else - { - AddTextEvent("复位", "非可复位状态，请先停止后再复位！", WarningEnum.High); - } - } - catch (Exception ex) - { - AddTextEvent("复位", "复位失败 Err:" + ex.Message, WarningEnum.High); - warning(WarningEnum.High, true); - } - finally - { - reseting = false; - } - } - /// - /// 上料 - /// - private void gotoUpPT() - { - try - { - JArray arrPT = Config.joPTSetting.Value("upPT"); - for (int i = 0; i < arrPT.Count; i++) - { - if (!devContainer.state || warningLevel != WarningEnum.Normal) - return; - - AddTextEvent($"上料", $"轴{i}准备运动至上料位:{(double)arrPT[i]}(当前轴状态:{((AxisState)devContainer.devAxis.AxState[i]).ToString()})..."); - devContainer.devAxis.move_ptp(i, (double)arrPT[i], AxMoveMode.MODE1_Abs); - } - while (!devContainer.devAxis.isReady()) - { - if (!devContainer.state || warningLevel != WarningEnum.Normal) - return; - Thread.Sleep(100); - } - if (devContainer.devAxis.isError()) - throw new Exception("轴移动至上料位失败！"); - - // - currentPT = CurrentPTEnum.UpPT; - currentState = CurrentStateEnum.等待扫码; - this.setButtonEnabled(cbxSN, true); - AddTextEvent($"上料", "到达上料位！"); - } - catch (Exception ex) - { - AddTextEvent("上料", "上料初始失败 Err:" + ex.Message, WarningEnum.High); - warning(WarningEnum.High); - } - } - /// - /// 下料（暂当完成） - /// - private void gotoDownPT() - { - try - { - if (!devContainer.state || warningLevel != WarningEnum.Normal) - return; - if (!devContainer.devAxis.isReady()) - { - AddTextEvent("下料失败", "轴状态异常！", WarningEnum.Low); - return; - } - - if (currentState != CurrentStateEnum.打标中 && currentState != CurrentStateEnum.等待启动 && currentState != CurrentStateEnum.自动流程结束) - { - AddTextEvent($"下料", $"非可下料状态:{currentState.ToString()}"); - return; - } - - currentState = CurrentStateEnum.下料中; - - JArray arrPT = Config.joPTSetting.Value("downPT"); - for (int i = 0; i < arrPT.Count; i++) - { - if (!devContainer.state || warningLevel != WarningEnum.Normal || currentState != CurrentStateEnum.下料中) - return; - - AddTextEvent($"下料", $"轴{i}准备运动至下料位:{(double)arrPT[i]}(当前轴状态:{((AxisState)devContainer.devAxis.AxState[i]).ToString()})..."); - devContainer.devAxis.move_ptp(i, (double)arrPT[i], AxMoveMode.MODE1_Abs); - } - - while (!devContainer.devAxis.isReady()) - { - if (!devContainer.state || warningLevel != WarningEnum.Normal || currentState != CurrentStateEnum.下料中) - return; - Thread.Sleep(100); - } - if (devContainer.devAxis.isError()) - throw new Exception("轴移动至下料位失败！"); - - // - currentPT = CurrentPTEnum.DownPT; - currentState = CurrentStateEnum.等待启动; - devContainer.io_output(CMDName.启动按钮, false, true, 0); - devContainer.devLight.setDigitalValue(1, 0);//关闭上光源 - devContainer.devLight.setDigitalValue(2, 0);//关闭下光源 - this.Invoke(new System.Action(() => - { - this.chkLaser.Checked = false; - this.gpbXYAxis.Enabled = gpbZAxis.Enabled = false; - })); - setButtonEnabled(tsbtnStart, true); - setButtonEnabled(tsbtnGoDownPT, false); - AddTextEvent($"下料", "下料完成！"); - - //更新指定列 - //2023-10-31 加入异常情况 - FrmRepairInfo frmInfo = new FrmRepairInfo(); - DialogResult dr = frmInfo.ShowDialog(); - - if (svcOrder.Update(it => new Order() { - State = dr == DialogResult.OK? 10 :5 , +using Advantech.Motion; +using AssistClient.Device; +using AssistClient.Utils; +using Models; +using Newtonsoft.Json; +using Newtonsoft.Json.Linq; +using OpenCvSharp; +using SqlSugar; +using System; +using System.Collections.Generic; +using System.ComponentModel; +using System.Data; +using System.Drawing; +using System.Drawing.Imaging; +using System.Dynamic; +using System.IO; +using System.Linq; +using System.Text; +using System.Threading; +using System.Threading.Tasks; +using System.Windows.Forms; +using Yolo5; +using static AssistClient.Device.SizeLib; +using Point = System.Drawing.Point; +using Size = System.Drawing.Size; + +namespace AssistClient +{ + public partial class FrmMain : Form + { + #region pic缩放变量 + private double ratio = 1; // 图片的起始显示比例 + private double ratioStep = 0.1; + private Size pic_size; + private int xPos; + private int yPos; + #endregion + + private bool bExitApp = false; + private Service.ProductService svcProduct = new Service.ProductService(); + private Service.OrderService svcOrder = new Service.OrderService(); + + private DevContainer devContainer = new DevContainer(); + private Queue scannerCBmpQueue = new Queue(); + private int sizeBmpNum = 0, sizeBmpNumResult = 0; + private string SN = ""; + private int OrderId = 0; + private JArray currProductMarkList = null; + private int currDefectIndex = 0; + private List defectList = new List(); + private Dictionary defectBmpsDir = new Dictionary(); + private Dictionary>> defectInfoDir = new Dictionary>>(); + + private object myLock = new object(); + private WarningEnum warningLevel;//警告等级 + private CurrentPTEnum currentPT;//当前点位 + private CurrentStateEnum currentState;//当前状态 + /// + /// 当前流程ID，暂停/继续时使用 + /// + private int currProcessIndex = -1; + private Models.Product currProductModel = null;//当前产品 + private System.Timers.Timer timer = new System.Timers.Timer(); + Yolo_Class yolo = new Yolo_Class(); + private class scannerCBmpLoc + { + public scannerCBmpLoc(string path, double posX, double posY) + { + Path = path; + PosX = posX; + PosY = posY; + } + public scannerCBmpLoc(Bitmap bmp, double posX, double posY) + { + BMP = bmp; + PosX = posX; + PosY = posY; + } + public Bitmap BMP { get; private set; } + public string Path { get; private set; } + public double PosX { get; private set; } + public double PosY { get; private set; } + } + public FrmMain() + { + InitializeComponent(); + this.tsbtnCloseDev.Visible = false; + + this.dgvProcess.AutoGenerateColumns = false; + //显示行号与列宽度自动调整 + dgvProcess.RowHeadersVisible = true; + dgvProcess.RowHeadersWidth = 30; + dgvProcess.ColumnHeadersHeightSizeMode = DataGridViewColumnHeadersHeightSizeMode.DisableResizing; + //dgvProcess.RowHeadersWidthSizeMode = DataGridViewRowHeadersWidthSizeMode.AutoSizeToAllHeaders;//数据量过百绑定太变 + dgvProcess.RowPostPaint += (sender, e) =>//序号列头 + { + Utils.Util.showRowNum_onDataGrid_RowPostPaint(this.dgvProcess, sender, e); + }; + + for (int i = 0; i < dgvProcess.Columns.Count; i++)//禁止点击列头排序 + dgvProcess.Columns[i].SortMode = DataGridViewColumnSortMode.NotSortable; + + //模糊查询,Append自动填充 + this.cbxSN.AutoCompleteMode = AutoCompleteMode.SuggestAppend; + this.cbxSN.AutoCompleteSource = AutoCompleteSource.ListItems; + } + private void FrmMain_Load(object sender, EventArgs e) + { + this.tsbtnPause.Left = this.tsbtnGoDownPT.Left = this.gpbZAxis.Right + 10; + + } + private void FrmMain_FormClosing(object sender, FormClosingEventArgs e) + { + if (devContainer.state) + { + MessageBox.Show("请先停止设备后才能关闭程序！", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning); + e.Cancel = true; + return; + } + + if (!bExitApp && MessageBox.Show($"确认退出？", "提示", MessageBoxButtons.YesNo, MessageBoxIcon.Question) != DialogResult.Yes) + { + e.Cancel = true; + return; + } + } + private void FrmMain_FormClosed(object sender, FormClosedEventArgs e) + { + Application.Exit(); + System.GC.Collect(); + System.Environment.Exit(0); + } + + #region 菜单 + private void 设备调试ToolStripMenuItem_Click(object sender, EventArgs e) + { + if (devContainer.state) + { + MessageBox.Show("请先停止设备，再进行设备调试！", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning); + return; + } + + FrmDebug3 frm = new FrmDebug3(); + frm.ShowDialog(); + } + private void tsMenuPTSetting_Click(object sender, EventArgs e) + { + if (devContainer.state) + { + MessageBox.Show("请先停止设备，再进行设置！", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning); + return; + } + + FrmPTSetting from = new FrmPTSetting(); + from.ShowDialog(); + } + private void tsMenuCmdSetting_Click(object sender, EventArgs e) + { + if (devContainer.state) + { + MessageBox.Show("请先停止设备，再进行设置！", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning); + return; + } + + FrmCMDProcess from = new FrmCMDProcess(); + from.ShowDialog(); + } + private void tsMenuSysSetting_Click(object sender, EventArgs e) + { + FrmSysSetting frmSetting = new FrmSysSetting(); + frmSetting.ShowDialog(); + } + #endregion + #region 图片缩放控制 + private void reloadPic(Bitmap bmp, List> defectInfor2RepairTable, DefectStruct defectInfo) + { + //绘框 + if (defectInfor2RepairTable != null && defectInfo != null) + { + AddTextEvent("更新图片", $"打标:MainX={defectInfo.MainX},MainY={defectInfo.MainY},CurrIndex={defectInfo.CurrIndex},RepairTable={JsonConvert.SerializeObject(defectInfor2RepairTable)}", warningLevel); + Mat mat = OpenCvSharp.Extensions.BitmapConverter.ToMat(bmp); + mat = yolo.RepairTableDrawRec(defectInfor2RepairTable, defectInfo.MainX, defectInfo.MainY, defectInfo.CurrIndex, mat); + bmp = OpenCvSharp.Extensions.BitmapConverter.ToBitmap(mat); + } + else + AddTextEvent("更新图片", "无需打标！", warningLevel); + var newSize = Util.getNewSize(splitContainer2.Panel1.ClientSize, new Size(bmp.Size.Width*100, bmp.Size.Height*100)); + this.pnlPic.Size = newSize; + if (this.pnlPic.Width < splitContainer2.Panel1.ClientSize.Width) + this.pnlPic.Left = (splitContainer2.Panel1.ClientSize.Width - this.pnlPic.Width) / 2; + if (this.pnlPic.Height < splitContainer2.Panel1.ClientSize.Height) + this.pnlPic.Top = (splitContainer2.Panel1.ClientSize.Height - this.pnlPic.Height) / 2; + + ratio = 1.0;// 图片的起始显示比例 + Size size = bmp.Size; + + //this.pnlPic.ClientSize = new Size(this.pnlPic.ClientSize.Width, + // (int)(this.pnlPic.ClientSize.Width * (size.Height * 1.0f / size.Width))); + this.pictureBox1.Size = this.pnlPic.ClientSize; + this.pictureBox1.Location = new Point(0, 0); + this.pictureBox1.Image = bmp;//del + + pictureBox1.SizeMode = System.Windows.Forms.PictureBoxSizeMode.Zoom; + //2023-12-22 之前工程师写的，存在bug，屏蔽 + pictureBox1.MouseWheel += new MouseEventHandler(pictureBox1_MouseWheel); + pictureBox1.MouseMove += pictureBox1_MouseMove; + pictureBox1.MouseDown += pictureBox1_MouseDown; + this.ActiveControl = this.pictureBox1; // 设置焦点 + + pic_size = this.pnlPic.ClientSize; + } + private void pictureBox1_MouseWheel(object sender, MouseEventArgs e) + { + //Point pictureBoxPoint = this.PointToClient(Cursor.Position); + ////this.Text = $"{e.X}:{e.Y}; {pictureBoxPoint.X}:{pictureBoxPoint.Y}; {pictureBox1.Left}:{pictureBox1.Top}; " + + //// $"{this.pictureBox1.Width}:{this.pictureBox1.Height}; {this.Width}:{this.Height}; " + + //// $"Cursor:{Cursor.Position.X}:{Cursor.Position.Y}"; + //if (e.Delta > 0) + //{ + // ratio += ratioStep; + // if (ratio > 100) // 放大上限 + // ratio = 100; + // else + // { + // int x = (int)(pictureBox1.Left - e.X * (e.X * 1.0d / pictureBox1.Width * ratioStep) + 0.5); + // int y = (int)(pictureBox1.Top - e.Y * (e.Y * 1.0d / pictureBox1.Height * ratioStep) + 0.5); + + // //this.Text = $"{pictureBox1.Width}-{pic_size.Width};{ratio}，{pictureBox1.Left}-{e.X}* 比例:{e.X*1.0d/pictureBox1.Width}={e.X}/{pictureBox1.Width} * {(ratioStep)}={x} | " + + // // $"{pictureBox1.Top}-{e.Y}* {e.Y * 1.0f / pictureBox1.Height * (ratio - 1.0d)}={y}"; + // this.changePictureBoxSize(new Point(x, y), ratio); + // } + + //} + //else if (ratio - ratioStep >= 1) + //{ + // ratio -= ratioStep; + // //if (ratio < 0.1) // 放大下限 + // // ratio = 0.1; + // //else + // int x = (int)(pictureBox1.Left + e.X * (e.X * 1.0d / pictureBox1.Width * ratioStep) + 0.5); + // int y = (int)(pictureBox1.Top + e.Y * (e.Y * 1.0d / pictureBox1.Height * ratioStep) + 0.5); + // this.changePictureBoxSize(new Point(x, y), ratio); + //} + } + private void changePictureBoxSize(Point location, double ratio) + { + //var picSize = pictureBox1.Size; + //picSize.Width = Convert.ToInt32(picSize.Width * ratio); + //picSize.Height = Convert.ToInt32(picSize.Height * ratio); + //pictureBox1.Size = picSize; + + //if (location.X > 0) location.X = 0; + //if (location.Y > 0) location.Y = 0; + //if (picSize.Width + location.X < this.pnlPic.ClientSize.Width) location.X = -(picSize.Width - this.pnlPic.ClientSize.Width); + //if (picSize.Height + location.Y < this.pnlPic.ClientSize.Height) location.Y = -(picSize.Height - this.pnlPic.ClientSize.Height); + + ////Point location = new Point(); + ////location.X = (this.ClientSize.Width - this.pictureBox1.Width) / 2; + ////location.Y = (this.ClientSize.Height - this.pictureBox1.Height) / 2; + //this.pictureBox1.Location = location; + } + private void pictureBox1_MouseMove(object sender, MouseEventArgs e) + { + //try + //{ + // // 鼠标按下拖拽图片 + // if (e.Button == MouseButtons.Left) + // { + // this.Text = $"{e.X}:{e.Y};{xPos}:{yPos}"; + // // 限制拖拽出框 + // if (pictureBox1.Width > this.pnlPic.ClientSize.Width + // || pictureBox1.Height > this.pnlPic.ClientSize.Height) + // { + // int moveX = e.X - xPos; + // int moveY = e.Y - yPos; + // if ((pictureBox1.Left + moveX) <= 0 + // && (pictureBox1.Top + moveY) <= 0 + // && (pictureBox1.Right + moveX) >= this.pnlPic.ClientSize.Width + // && (pictureBox1.Bottom + moveY) >= this.pnlPic.ClientSize.Height) + // { + // pictureBox1.Left += moveX;//设置x坐标. + // pictureBox1.Top += moveY;//设置y坐标. + // } + // } + // } + //} + //catch (Exception dd) + //{ + // MessageBox.Show(dd.Message); + //} + } + private void pictureBox1_MouseDown(object sender, MouseEventArgs e) + { + //xPos = e.X;//当前x坐标. + //yPos = e.Y;//当前y坐标. + } + #endregion + + #region 中断命令Fun + private Thread threadProcess; + /// + /// 启动 + /// + private void startCommand() + { + if (!devContainer.state || warningLevel != WarningEnum.Normal || currentState != CurrentStateEnum.等待启动) + return; + if (currentPT == CurrentPTEnum.MakeTag) + { + AddTextEvent("启动", "打标未结束，非可启动状态！", warningLevel); + return; + } + + if (!devContainer.devAxis.isReady()) + { + AddTextEvent("启动", "轴状态异常，不可启动！", warningLevel); + return; + } + if (!devContainer.devAxis.IsReset) + { + AddTextEvent("启动", "轴需先进行复位操作！", WarningEnum.High); + return; + } + + devContainer.io_output(CMDName.启动按钮); + //devContainer.io_output(CMDName.绿灯输出); + //devContainer.io_output(CMDName.暂停按钮, false, true, 0); + //devContainer.io_output(CMDName.红灯输出, false, true, 0); + //devContainer.io_output(CMDName.黄灯输出, false, true, 0); + + //暂停-》继续 + if (currProcessIndex >= 0 && currentPT == CurrentPTEnum.Moving && currentState == CurrentStateEnum.等待启动) + { + AddTextEvent("启动", $"暂停 -> 继续 当前工序索引：{currProcessIndex + 1}"); + threadProcess = new System.Threading.Thread(() => + { + int nextStepId = currProcessIndex; + do + { + currentState = CurrentStateEnum.运行中; + nextStepId = nextProcess(currProductModel, nextStepId); + } while (nextStepId >= 0 && !isBreakProcessRun()); + //nextProcess(currProductModel, currProcessIndex); + }); + threadProcess.IsBackground = true; + threadProcess.Start(); + this.setButtonEnabled(this.tsbtnPause, true); + this.setButtonEnabled(this.tsbtnStopNow, true); + } + else//开始/重新开始 + { + //校正从复位-》运行，不会新启动 + resetUIValue(); + AddTextEvent("启动", "移动至上料位..."); + Task.Run(() => { loadOrderSNList(); });//加载SN + gotoUpPT(); + + this.Invoke(new System.Action(() => + { + //新开始 + runStep(); + })); + this.setButtonEnabled(this.tsbtnPause, false); + this.setButtonEnabled(this.tsbtnStopNow, false); + } + + this.setButtonEnabled(this.tsbtnStart, false); + this.setButtonEnabled(this.tsbtnReset, false); + this.setButtonEnabled(this.tsbtnGoDownPT, false); + } + /// + /// 暂停 + /// + /// 是否响蜂鸣 + private void pauseCommand(bool buzzer = false) + { + //devContainer.io_output(CMDName.暂停按钮); + //if (buzzer) + //{ + // devContainer.io_output(CMDName.红灯输出); + // devContainer.io_output(CMDName.蜂鸣器输出); + //} + //else + // devContainer.io_output(CMDName.黄灯输出); + devContainer.io_output(CMDName.启动按钮, false, true, 0); + //devContainer.io_output(CMDName.绿灯输出, false, true, 0); + + this.setButtonEnabled(this.tsbtnWarning, true); + this.setButtonEnabled(this.tsbtnGoDownPT, false); + this.setButtonEnabled(this.tsbtnStart, false); + this.setButtonEnabled(this.tsbtnPause, false); + this.setButtonEnabled(this.tsbtnStopNow, false); + this.setButtonEnabled(this.tsbtnReset, false); + AddTextEvent("暂停", $"当前工序索引：{currProcessIndex + 1}", WarningEnum.Low); + } + /// + /// 急停 + /// + private void stopNowCommand() + { + if (!devContainer.state) + { + this.setButtonEnabled(this.tsbtnStopNow, false); + return; + } + + //devContainer.io_output(CMDName.Y轴复位输出, false, true, 0); + //devContainer.io_output(CMDName.红灯输出); + //if (!this.disableBuzzer) devContainer.io_output(CMDName.蜂鸣器输出); + //devContainer.io_output(CMDName.暂停按钮, false, true, 0); + //devContainer.io_output(CMDName.黄灯输出, false, true, 0); + devContainer.io_output(CMDName.启动按钮, false, true, 0); + //devContainer.io_output(CMDName.绿灯输出, false, true, 0); + + this.setButtonEnabled(this.tsbtnWarning, true); + this.setButtonEnabled(this.tsbtnGoDownPT, false); + this.setButtonEnabled(this.tsbtnStart, false); + this.setButtonEnabled(this.tsbtnPause, false); + this.setButtonEnabled(this.tsbtnStopNow, false); + this.setButtonEnabled(this.tsbtnReset, false); + if(currentState== CurrentStateEnum.运行中) + AddTextEvent("急停", $"当前工序索引：{currProcessIndex + 1}", WarningEnum.High); + else + AddTextEvent("急停", $"已急停，请人工处理。", WarningEnum.High); + } + private bool reseting = false; + private void resetCommand() + { + currentState = CurrentStateEnum.等待复位; + warningLevel = WarningEnum.Normal; + currentPT = CurrentPTEnum.InitPT; + this.Invoke(new System.Action(() => + { + this.tsbtnWarning.Enabled = this.tsbtnGoDownPT.Enabled = this.tsbtnStart.Enabled + = this.tsbtnStopNow.Enabled = this.tsbtnPause.Enabled = this.tsbtnReset.Enabled + = this.gpbXYAxis.Enabled = gpbZAxis.Enabled = false; + })); + + try + { + if (devContainer.state && !reseting) + { + reseting = true; + resetUIValue(); + AddTextEvent("复位", $"设备复位中..."); + + this.setButtonEnabled(this.tsbtnReset, false); + if ((AxisState)devContainer.devAxis.AxState[0] == AxisState.STA_AX_EXT_JOG) devContainer.devAxis.closeJogMode(0);//关闭jog时自动停止 + if ((AxisState)devContainer.devAxis.AxState[1] == AxisState.STA_AX_EXT_JOG) devContainer.devAxis.closeJogMode(1);//关闭jog时自动停止 + // I/O reset后，输出默认状态 + AddTextEvent("复位", $"I/O复位中..."); + if (!devContainer.devIOCard.reset()) + { + AddTextEvent("复位", "I/O板卡复位失败！", WarningEnum.High); + return; + } + if (!devContainer.io_output(CMDName.IO默认输出)) + { + //AddTextEvent("复位", "I/O板卡复位默认值失败！", WarningEnum.High); + //return; + } + + //板卡复位输出灯 + //devContainer.io_output(CMDName.复位按钮); + devContainer.io_output(CMDName.复位按钮, true);//闪 + + //goto ORG + AddTextEvent("复位", $"轴正在回原点..."); + devContainer.devAxis.closeJogMode(); + devContainer.devAxis.resetAxisState(-1);//reset state + //AddTextEvent("复位", $"重置轴状态..."); + for (int i = 0; i < Config.Axis_HomeMode.Length; i++) + { + //到起始位速度使用回HOME速度 + devContainer.devAxis.setAxisVelParam((double)Config.Axis_HomeVelLow[i], (double)Config.Axis_HomeVelHigh[i], + (double)Config.Axis_HomeAcc[i], (double)Config.Axis_HomeDec[i], i); + + //devContainer.devAxis.setAxisVelParam(40000,200000,5000000, 5000000,i,true); + devContainer.devAxis.home(i, (uint)Config.Axis_HomeMode[i], (uint)Config.Axis_HomeDir[i]); + } + AddTextEvent("复位", $"等待轴状态完成..."); + while (!devContainer.devAxis.isReady()) + { + if (!devContainer.state || currentState != CurrentStateEnum.等待复位) + { + AddTextEvent("复位", $"当前状态：" + ((CurrentStateEnum)currentState).ToString()); + return; + } + //AddTextEvent("复位", $"轴0状态:"+ ((AxisState)devContainer.devAxis.AxState[0]).ToString()); + //AddTextEvent("复位", $"轴1状态:" + ((AxisState)devContainer.devAxis.AxState[1]).ToString()); + //AddTextEvent("复位", $"轴2状态:" + ((AxisState)devContainer.devAxis.AxState[2]).ToString()); + //AddTextEvent("复位", $"轴3状态:" + ((AxisState)devContainer.devAxis.AxState[3]).ToString()); + + Thread.Sleep(1000); + //Application.DoEvents(); + } + + // + if (devContainer.devAxis.isError()) + throw new Exception("轴回原点失败！"); + + // + //goto InitPT + AddTextEvent("复位", $"轴回原点完成，回到初始位..."); + JArray arrPT = Config.joPTSetting.Value("initPT"); + for (int i = 0; i < arrPT.Count; i++) + { + if (!devContainer.state || currentState != CurrentStateEnum.等待复位) + return; + + AddTextEvent($"复位", $"轴{i}准备运动至初始位:{(double)arrPT[i]}(当前轴状态:{((AxisState)devContainer.devAxis.AxState[i]).ToString()})..."); + devContainer.devAxis.move_ptp(i, (double)arrPT[i], AxMoveMode.MODE1_Abs); + } + while (!devContainer.devAxis.isReady()) + { + if (!devContainer.state || warningLevel != WarningEnum.Normal) + return; + Thread.Sleep(100); + //Application.DoEvents(); + } + if (devContainer.devAxis.isError()) + throw new Exception("轴移动至初始位失败！"); + + // + this.setButtonEnabled(this.tsbtnReset, true); + this.setButtonEnabled(this.tsbtnStart, true); + this.setButtonEnabled(this.tsbtnStopNow, true); + this.setButtonEnabled(this.tsbtnPause, false); + this.setButtonEnabled(this.tsbtnGoDownPT, false); + this.setButtonEnabled(this.tsbtnWarning, false); + this.setButtonEnabled(this.cbxSN, false); + + this.Invoke(new System.Action(() => + {//根据UI上是否勾选打开激光 + chkLaser_CheckedChanged(null, null); + })); + //devContainer.io_output(CMDName.复位按钮, false, true, 0);//熄灭 + devContainer.io_output(CMDName.复位按钮);//长亮 + currentPT = CurrentPTEnum.InitPT; + currentState = CurrentStateEnum.等待启动; + AddTextEvent("复位", $"复位完成。"); + } + else + { + AddTextEvent("复位", "非可复位状态，请先停止后再复位！", WarningEnum.High); + } + } + catch (Exception ex) + { + AddTextEvent("复位", "复位失败 Err:" + ex.Message, WarningEnum.High); + warning(WarningEnum.High, true); + } + finally + { + reseting = false; + } + } + /// + /// 上料 + /// + private void gotoUpPT() + { + try + { + JArray arrPT = Config.joPTSetting.Value("upPT"); + for (int i = 0; i < arrPT.Count; i++) + { + if (!devContainer.state || warningLevel != WarningEnum.Normal) + return; + + AddTextEvent($"上料", $"轴{i}准备运动至上料位:{(double)arrPT[i]}(当前轴状态:{((AxisState)devContainer.devAxis.AxState[i]).ToString()})..."); + devContainer.devAxis.move_ptp(i, (double)arrPT[i], AxMoveMode.MODE1_Abs); + } + while (!devContainer.devAxis.isReady()) + { + if (!devContainer.state || warningLevel != WarningEnum.Normal) + return; + Thread.Sleep(100); + } + if (devContainer.devAxis.isError()) + throw new Exception("轴移动至上料位失败！"); + + // + currentPT = CurrentPTEnum.UpPT; + currentState = CurrentStateEnum.等待扫码; + this.setButtonEnabled(cbxSN, true); + AddTextEvent($"上料", "到达上料位！"); + } + catch (Exception ex) + { + AddTextEvent("上料", "上料初始失败 Err:" + ex.Message, WarningEnum.High); + warning(WarningEnum.High); + } + } + /// + /// 下料（暂当完成） + /// + private void gotoDownPT() + { + try + { + AddTextEvent("下料", "检测状态..."); + if (!devContainer.state || warningLevel != WarningEnum.Normal) + { + AddTextEvent("下料失败", "轴状态异常！", WarningEnum.Low); + return; + } + AddTextEvent("下料", "开始下料！"); + if (!devContainer.devAxis.isReady()) + { + AddTextEvent("下料失败", "轴状态异常！", WarningEnum.Low); + return; + } + + if (currentState != CurrentStateEnum.打标中 && currentState != CurrentStateEnum.等待启动 && currentState != CurrentStateEnum.自动流程结束) + { + AddTextEvent($"下料", $"非可下料状态:{currentState.ToString()}"); + return; + } + + currentState = CurrentStateEnum.下料中; + + JArray arrPT = Config.joPTSetting.Value("downPT"); + for (int i = 0; i < arrPT.Count; i++) + { + if (!devContainer.state || warningLevel != WarningEnum.Normal || currentState != CurrentStateEnum.下料中) + return; + + AddTextEvent($"下料", $"轴{i}准备运动至下料位:{(double)arrPT[i]}(当前轴状态:{((AxisState)devContainer.devAxis.AxState[i]).ToString()})..."); + devContainer.devAxis.move_ptp(i, (double)arrPT[i], AxMoveMode.MODE1_Abs); + } + + while (!devContainer.devAxis.isReady()) + { + if (!devContainer.state || warningLevel != WarningEnum.Normal || currentState != CurrentStateEnum.下料中) + return; + Thread.Sleep(100); + } + if (devContainer.devAxis.isError()) + throw new Exception("轴移动至下料位失败！"); + + // + currentPT = CurrentPTEnum.DownPT; + currentState = CurrentStateEnum.等待启动; + devContainer.io_output(CMDName.启动按钮, false, true, 0); + devContainer.devLight.setDigitalValue(1, 0);//关闭上光源 + devContainer.devLight.setDigitalValue(2, 0);//关闭下光源 + this.Invoke(new System.Action(() => + { + this.chkLaser.Checked = false; + this.gpbXYAxis.Enabled = gpbZAxis.Enabled = false; + })); + setButtonEnabled(tsbtnStart, true); + setButtonEnabled(tsbtnGoDownPT, false); + AddTextEvent($"下料", "下料完成！"); + + //更新指定列 + //2023-10-31 加入异常情况 + FrmRepairInfo frmInfo = new FrmRepairInfo(); + DialogResult dr = frmInfo.ShowDialog(); + + if (svcOrder.Update(it => new Order() { + State = dr == DialogResult.OK? 10 :5 , Abnormalities = frmInfo.RepairInfo, RepairCode = Config.loginUser.Code - }, it => it.Id == OrderId)) - AddTextEvent($"检测结束", $"保存检测结果成功。"); - else - AddTextEvent($"检测结束", $"保存检测结果失败！",WarningEnum.High); - } - catch (Exception ex) - { - AddTextEvent("下料", "下料失败 Err:" + ex.Message, WarningEnum.High); - warning(WarningEnum.High); - } - } - private void openLowerLight()//下光源 - { - var value = devContainer.devLight.getDigitalValue(2); - devContainer.devLight.setDigitalValue(2, value == 0 ? 255 : 0); - } - - private void setButtonEnabled(ToolStripButton button, bool Enabled) - { - this.Invoke(new System.Action(() => - { - button.Enabled = Enabled; - })); - } - private void setButtonEnabled(ToolStripMenuItem button, bool Enabled) - { - this.Invoke(new System.Action(() => - { - button.Enabled = Enabled; - })); - } - private void setButtonEnabled(Control button, bool Enabled) - { - this.Invoke(new System.Action(() => - { - button.Enabled = Enabled; - })); - } - #endregion - #region 自动流程 nextProcess - /// - /// 中断工序运行 - /// - /// - private bool isBreakProcessRun() - { - return warningLevel != WarningEnum.Normal || currentState != CurrentStateEnum.运行中; - } - private void runStep() + }, it => it.Id == OrderId)) + AddTextEvent($"检测结束", $"保存检测结果成功。"); + else + AddTextEvent($"检测结束", $"保存检测结果失败！",WarningEnum.High); + } + catch (Exception ex) + { + AddTextEvent("下料", "下料失败 Err:" + ex.Message, WarningEnum.High); + warning(WarningEnum.High); + } + } + private void openLowerLight()//下光源 { - sizeBmpNum = sizeBmpNumResult = 0; - AddTextEvent("启动", "等待网版编码扫码..."); - if (devContainer.devCodeScanner != null) - { - devContainer.devCodeScanner.stop(); - devContainer.devCodeScanner = null; - } - devContainer.devCodeScanner = new CodeScannerDev(); - if (!devContainer.devCodeScanner.start()) - { - AddTextEvent("扫码枪", "扫码枪初始化失败！"); - return; - } - devContainer.devCodeScanner.ScanerEvent = (code) => - { - if (devContainer.devCodeScanner.isLock ||!devContainer.state - || currentState != CurrentStateEnum.等待扫码 || string.IsNullOrWhiteSpace(code) ) - return; - - devContainer.devCodeScanner.isLock = true; - Thread threadtest = new System.Threading.Thread(() => - { - try - { - //注：需要重复输入SN时不能在此释放 - //devContainer.devCodeScanner.stop(); - //devContainer.devCodeScanner = null; - - // - AddTextEvent("扫码枪", $"开始读取网版编码:{code} 数据..."); - var modOrder = svcOrder.GetModelNav(code);//from sn - //AddTextEvent("扫码枪", $"读取网版编码:{code}DB数据完成"); - string modeState = ""; - if (modOrder == null) - AddTextEvent("扫码枪", $"网版编码{code}不存在!"); - if (modOrder.State == 5) - { - modeState = $"网版编码{code}已被检测!"; - AddTextEvent("扫码枪", $"网版编码{code}已被检测!"); - loadOrderSNList(); - } - else if (modOrder.State == 10) - { - modeState = $"网版编码{code}已被检测, 并且异常!"; + var value = devContainer.devLight.getDigitalValue(2); + devContainer.devLight.setDigitalValue(2, value == 0 ? 255 : 0); + } + + private void setButtonEnabled(ToolStripButton button, bool Enabled) + { + this.Invoke(new System.Action(() => + { + button.Enabled = Enabled; + })); + } + private void setButtonEnabled(ToolStripMenuItem button, bool Enabled) + { + this.Invoke(new System.Action(() => + { + button.Enabled = Enabled; + })); + } + private void setButtonEnabled(Control button, bool Enabled) + { + this.Invoke(new System.Action(() => + { + button.Enabled = Enabled; + })); + } + #endregion + #region 自动流程 nextProcess + /// + /// 中断工序运行 + /// + /// + private bool isBreakProcessRun() + { + return warningLevel != WarningEnum.Normal || currentState != CurrentStateEnum.运行中; + } + private void runStep() + { + sizeBmpNum = sizeBmpNumResult = 0; + AddTextEvent("启动", "等待网版编码扫码..."); + if (devContainer.devCodeScanner != null) + { + devContainer.devCodeScanner.stop(); + devContainer.devCodeScanner = null; + } + devContainer.devCodeScanner = new CodeScannerDev(); + if (!devContainer.devCodeScanner.start()) + { + AddTextEvent("扫码枪", "扫码枪初始化失败！"); + return; + } + devContainer.devCodeScanner.ScanerEvent = (code) => + { + if (devContainer.devCodeScanner.isLock ||!devContainer.state + || currentState != CurrentStateEnum.等待扫码 || string.IsNullOrWhiteSpace(code) ) + return; + + devContainer.devCodeScanner.isLock = true; + Thread threadtest = new System.Threading.Thread(() => + { + try + { + //注：需要重复输入SN时不能在此释放 + //devContainer.devCodeScanner.stop(); + //devContainer.devCodeScanner = null; + + // + AddTextEvent("扫码枪", $"开始读取网版编码:{code} 数据..."); + var modOrder = svcOrder.GetModelNav(code);//from sn + //AddTextEvent("扫码枪", $"读取网版编码:{code}DB数据完成"); + string modeState = ""; + if (modOrder == null) + AddTextEvent("扫码枪", $"网版编码{code}不存在!"); + if (modOrder.State == 5) + { + modeState = $"网版编码{code}已被检测!"; + AddTextEvent("扫码枪", $"网版编码{code}已被检测!"); + loadOrderSNList(); + } + else if (modOrder.State == 10) + { + modeState = $"网版编码{code}已被检测, 并且异常!"; AddTextEvent("扫码枪", $"网版编码{code}已被检测, 并且异常!"); loadOrderSNList(); - } + } if(!string.IsNullOrEmpty(modeState)) { if(DialogResult.No == MessageBox.Show(modeState + "是否重新检测！", "网版已被检测", MessageBoxButtons.YesNo, MessageBoxIcon.Information)) { return; } - } - //2023-10-20 - //else if (modOrder.ProductInfo == null) - if (modOrder.ProductInfo == null) - AddTextEvent("扫码枪", $"网版编码:{code}对应产品信息已不存在!"); - else if (modOrder.DefectCount < 1) - AddTextEvent("扫码枪", $"网版编码:{code}没有缺陷!"); - //else if (string.IsNullOrWhiteSpace(modOrder.MarkData)) - // AddTextEvent("扫码枪", $"产品(网版编码:{code})在主机台未保存原始Mark点!"); - else if (modOrder.ProductInfo.AssistStepInfo == null - || modOrder.ProductInfo.AssistStepInfo.ProcessList.Count < 1) - AddTextEvent("扫码枪", $"产品({modOrder.ProductInfo.Name})未配置检测流程!"); - else - { - if (string.IsNullOrWhiteSpace(modOrder.MarkData)) - { - AddTextEvent("扫码枪", $"产品(网版编码:{code})在主机台未保存原始Mark点!"); - modOrder.MarkData = "[0,0,0,0,0,0,0,0]"; - } - else - AddTextEvent("主机台", $"主机台Mark数据:{modOrder.MarkData}"); - currProductMarkList = JArray.Parse(modOrder.MarkData); - if (currProductMarkList.Count < 8) - { - AddTextEvent("主机台", $"产品(网版编码:{code})在主机台原始Mark点数量错误!"); - return; - } - //异步读取 - JObject parm = new JObject() - { - {"date",modOrder.CreateTime.ToString("yyyyMMdd") }, - {"sn",code } - }; - Task.Run(() => loadDefectInfo(parm)); - - // - devContainer.devCodeScanner.stop(); - devContainer.devCodeScanner = null; - - currentState = CurrentStateEnum.运行中; - currentPT = CurrentPTEnum.Moving; - currProductModel = modOrder.ProductInfo; - AddTextEvent("扫码枪", $"网版编码:{code}({currProductModel.Name} {currProductModel.Spec} [{currProductModel.Code}])"); - this.Invoke(new System.Action(() => - { - this.cbxSN.Enabled = false; - this.txtBatchId.Text = modOrder.BatchId.ToString(); - this.txtProductName.Text = currProductModel.Name; - this.txtProductCode.Text = currProductModel.Code; - this.txtCreateTime.Text = modOrder.CreateTime.ToString("yyyy-MM-dd HH:mm"); - //this.dgvProcess.DataSource = new BindingSource(currProductModel.StepInfo.ProcessList, null); - devContainer.libFor.clear(); - devContainer.libIF.clear(); - })); - - // - this.SN = code; - this.OrderId = modOrder.Id; - this.setButtonEnabled(this.tsbtnPause, true); - this.setButtonEnabled(this.tsbtnStopNow, true); - devContainer.devLight.setDigitalValue(2, 255);//下光源 - int nextStepId = 0; - do - { - nextStepId = nextProcess(currProductModel, nextStepId); - } while (nextStepId >= 0 && !isBreakProcessRun()); - } - } - catch (Exception ex) - { - AddTextEvent("扫码枪", $"读取网版编码信息失败：{ex.Message}"); - } - finally - { - if (devContainer.devCodeScanner != null) - devContainer.devCodeScanner.isLock = false; - } - }); - threadtest.IsBackground = true; - threadtest.Start(); - - }; - } - private void loadDefectInfo(object parm) - { - try - { - JObject req = (JObject)parm; - currDefectIndex = 0; - defectList.Clear(); - defectInfoDir.Clear(); - defectBmpsDir.Clear(); - //从主机台取缺陷文件名列表和JSON数组 - var obj = WebApi.getDefectFromSN(req); - if (obj.Value("code") != 200) - throw new Exception(obj.Value("data")); - // - var defectInfo = obj.Value("data"); //文件名列表(主机台已对文件名排序，这里不需再排序(主机台按各自index进行的排序，比对在缺陷文件名后面) - if (defectInfo.Count < 1) - throw new Exception("主机台缺陷文件已不存在！"); - - //string date = req.Value("date"); - //string sn = req.Value("sn"); - getDefectBmpList(req, defectInfo); - } - catch (Exception ex) - { - AddTextEvent("网络访问",$"{ex.Message}",WarningEnum.High); - warning(WarningEnum.High); - } - - } - /// - /// 通过文件名列表取各文件名对应BMP - /// - /// - /// 文件名列表 - private void getDefectBmpList(JObject req, JObject defectInfo) - { - int liStep = 0; - try - { - #region 这里转换绑定没实际用处，只是为了提前显示列表 - foreach (var kv in defectInfo) - { - defectInfoDir.Add(kv.Key, JsonConvert.DeserializeObject>>(kv.Value.ToString())); - - // - //["4","3.9","-0.8","dk","0.39"],["index","X","Y","缺陷类型","缺陷的置信度"] - JArray arr = kv.Value as JArray;//二维数组 - AddTextEvent("主机台", $"缺陷大项:{kv.Key}，含小项:{arr.Count}."); - foreach (JArray arr2 in arr) { - var obj = new DefectStruct(); - obj.Key = kv.Key; - obj.Index = Convert.ToInt32(arr2[0].ToString()); - obj.X = Convert.ToDouble(arr2[1].ToString()); - obj.Y = Convert.ToDouble(arr2[2].ToString()); - obj.DefectName = Config.getDefectName(arr2[3].ToString()); - obj.DefectCC = Convert.ToDouble(arr2[4].ToString()); - defectList.Add(obj); - } - } - this.Invoke(new System.Action(() => - { - //注：这样绑定List中的对象必需得用{get;set;}方式定义属性,否则单独格为空内容 - AddTextEvent("主机台", $"准备显示缺陷列表，共{defectList.Count}项."); - this.dgvProcess.DataSource = new BindingSource(defectList, null); - AddTextEvent("主机台", $"显示缺陷列表完成."); - this.gpbDefectList.Text = $"缺陷明细({defectList.Count}条)"; - //2023-11-1 图纸对比缺陷标红 + } + //2023-10-20 + //else if (modOrder.ProductInfo == null) + if (modOrder.ProductInfo == null) + AddTextEvent("扫码枪", $"网版编码:{code}对应产品信息已不存在!"); + else if (modOrder.DefectCount < 1) + AddTextEvent("扫码枪", $"网版编码:{code}没有缺陷!"); + //else if (string.IsNullOrWhiteSpace(modOrder.MarkData)) + // AddTextEvent("扫码枪", $"产品(网版编码:{code})在主机台未保存原始Mark点!"); + else if (modOrder.ProductInfo.AssistStepInfo == null + || modOrder.ProductInfo.AssistStepInfo.ProcessList.Count < 1) + AddTextEvent("扫码枪", $"产品({modOrder.ProductInfo.Name})未配置检测流程!"); + else + { + if (string.IsNullOrWhiteSpace(modOrder.MarkData)) + { + AddTextEvent("扫码枪", $"产品(网版编码:{code})在主机台未保存原始Mark点!"); + modOrder.MarkData = "[0,0,0,0,0,0,0,0]"; + } + else + AddTextEvent("主机台", $"主机台Mark数据:{modOrder.MarkData}"); + currProductMarkList = JArray.Parse(modOrder.MarkData); + if (currProductMarkList.Count < 8) + { + AddTextEvent("主机台", $"产品(网版编码:{code})在主机台原始Mark点数量错误!"); + return; + } + //异步读取 + JObject parm = new JObject() + { + {"date",modOrder.CreateTime.ToString("yyyyMMdd") }, + {"sn",code } + }; + Task.Run(() => loadDefectInfo(parm)); + + // + devContainer.devCodeScanner.stop(); + devContainer.devCodeScanner = null; + + currentState = CurrentStateEnum.运行中; + currentPT = CurrentPTEnum.Moving; + currProductModel = modOrder.ProductInfo; + AddTextEvent("扫码枪", $"网版编码:{code}({currProductModel.Name} {currProductModel.Spec} [{currProductModel.Code}])"); + this.Invoke(new System.Action(() => + { + this.cbxSN.Enabled = false; + this.txtBatchId.Text = modOrder.BatchId.ToString(); + this.txtProductName.Text = currProductModel.Name; + this.txtProductCode.Text = currProductModel.Code; + this.txtCreateTime.Text = modOrder.CreateTime.ToString("yyyy-MM-dd HH:mm"); + //this.dgvProcess.DataSource = new BindingSource(currProductModel.StepInfo.ProcessList, null); + devContainer.libFor.clear(); + devContainer.libIF.clear(); + })); + + // + this.SN = code; + this.OrderId = modOrder.Id; + this.setButtonEnabled(this.tsbtnPause, true); + this.setButtonEnabled(this.tsbtnStopNow, true); + devContainer.devLight.setDigitalValue(2, 255);//下光源 + int nextStepId = 0; + do + { + nextStepId = nextProcess(currProductModel, nextStepId); + } while (nextStepId >= 0 && !isBreakProcessRun()); + } + } + catch (Exception ex) + { + AddTextEvent("扫码枪", $"读取网版编码信息失败：{ex.Message}"); + } + finally + { + if (devContainer.devCodeScanner != null) + devContainer.devCodeScanner.isLock = false; + } + }); + threadtest.IsBackground = true; + threadtest.Start(); + + }; + } + private void loadDefectInfo(object parm) + { + try + { + JObject req = (JObject)parm; + currDefectIndex = 0; + defectList.Clear(); + defectInfoDir.Clear(); + defectBmpsDir.Clear(); + //从主机台取缺陷文件名列表和JSON数组 + var obj = WebApi.getDefectFromSN(req); + if (obj.Value("code") != 200) + throw new Exception(obj.Value("data")); + // + var defectInfo = obj.Value("data"); //文件名列表(主机台已对文件名排序，这里不需再排序(主机台按各自index进行的排序，比对在缺陷文件名后面) + if (defectInfo.Count < 1) + throw new Exception("主机台缺陷文件已不存在！"); + + //string date = req.Value("date"); + //string sn = req.Value("sn"); + getDefectBmpList(req, defectInfo); + } + catch (Exception ex) + { + AddTextEvent("网络访问",$"{ex.Message}",WarningEnum.High); + warning(WarningEnum.High); + } + + } + /// + /// 通过文件名列表取各文件名对应BMP + /// + /// + /// 文件名列表 + private void getDefectBmpList(JObject req, JObject defectInfo) + { + int liStep = 0; + try + { + #region 这里转换绑定没实际用处，只是为了提前显示列表 + foreach (var kv in defectInfo) + { + defectInfoDir.Add(kv.Key, JsonConvert.DeserializeObject>>(kv.Value.ToString())); + + // + //["4","3.9","-0.8","dk","0.39"],["index","X","Y","缺陷类型","缺陷的置信度"] + JArray arr = kv.Value as JArray;//二维数组 + AddTextEvent("主机台", $"缺陷大项:{kv.Key}，含小项:{arr.Count}."); + foreach (JArray arr2 in arr) { + var obj = new DefectStruct(); + obj.Key = kv.Key; + obj.Index = Convert.ToInt32(arr2[0].ToString()); + obj.X = Convert.ToDouble(arr2[1].ToString()); + obj.Y = Convert.ToDouble(arr2[2].ToString()); + obj.DefectName = Config.getDefectName(arr2[3].ToString()); + obj.DefectCC = Convert.ToDouble(arr2[4].ToString()); + defectList.Add(obj); + } + } + this.Invoke(new System.Action(() => + { + //注：这样绑定List中的对象必需得用{get;set;}方式定义属性,否则单独格为空内容 + AddTextEvent("主机台", $"准备显示缺陷列表，共{defectList.Count}项."); + this.dgvProcess.DataSource = new BindingSource(defectList, null); + AddTextEvent("主机台", $"显示缺陷列表完成."); + this.gpbDefectList.Text = $"缺陷明细({defectList.Count}条)"; + //2023-11-1 图纸对比缺陷标红 for (int i = 0; i < defectList.Count; i++) { string defName = (string)this.dgvProcess.Rows[i].Cells["colDefectName"].Value; if ((defName == Config.getDefectName("ds"))||((defName == Config.getDefectName("yx")))) this.dgvProcess.Rows[i].DefaultCellStyle.BackColor = Color.Red; - } - })); - #endregion - - req.Add("file_name", ""); - liStep = 1; - bool first = true; - int index = 1; - foreach (var kv in defectInfo) - { - req["file_name"] = kv.Key; - var obj = WebApi.getDefectBmpBase64(req); - if (!devContainer.state || warningLevel == WarningEnum.High || - (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停 && currentState != CurrentStateEnum.等待启动 && currentState != CurrentStateEnum.打标中)) - return; - if (obj.Value("code") != 200) - throw new Exception(obj.Value("data")); - Bitmap bmp = new Bitmap(new MemoryStream(Convert.FromBase64String(obj.Value("data")))); - defectBmpsDir.Add(kv.Key, bmp); - AddTextEvent("网络访问", $"已读取第{index++}/{defectInfo.Count}张缺陷图片;"); - if (first) - { - first = false; - this.Invoke(new System.Action(() => - { - this.reloadPic(bmp,null,null); - pictureBox1.Tag = kv.Key; - })); - } - } - } - catch (Exception ex) - { - if (liStep == 0) - { - AddTextEvent("网络访问", $"解析主机缺陷报文失败：{ex.Message}",WarningEnum.High); - warning(WarningEnum.High); - } - else - AddTextEvent("网络访问", $"读取主机台缺陷Bmp图片失败：{ex.Message}"); - } - } - private void convert2LocXY() - { - //AddTextEvent($"缺陷项", $"转换缺陷项坐标值..."); - // public string Key; - //public string Key0;//index - //public string Key1;//X - //public string Key2;//Y - //public string Key3;//缺陷类型 - //public string Key4;//缺陷的置信度 - currDefectIndex = 0; - defectList.Clear(); - double X, Y; - int MainIndex; - foreach (var item in defectInfoDir) - { - //Key : Defect_SN{order.SN}_I{res.index}_X{res.Xmm}_Y{res.Ymm}_C{res.defectCount} - string[] str = item.Key.Split('_'); - MainIndex = Convert.ToInt32(str[2].Substring(1)); - X = Convert.ToDouble(str[3].Substring(1)); - Y = Convert.ToDouble(str[4].Substring(1)); - - AddTextEvent("主机台", $"转换前，缺陷大项:{item.Key}，含小项:{item.Value.Count}."); - var arr = yolo.ImageXY2RepairTable(item.Value, X, Y, Config.SizeRepairTablePath); - AddTextEvent("主机台", $"转换后，缺陷大项:{item.Key}，含小项:{arr.Count}."); - int i = 0; - foreach (var arr2 in arr) - { - var obj = new DefectStruct(); - obj.Key = item.Key; - obj.CurrIndex = i++; - obj.MainIndex = MainIndex; - obj.MainX = X; - obj.MainY = Y; - obj.Index = Convert.ToInt32(arr2[0].ToString()); - obj.X = Convert.ToDouble(arr2[1].ToString()); - obj.Y = Convert.ToDouble(arr2[2].ToString()); - obj.DefectName = Config.getDefectName(arr2[3].ToString()); - obj.DefectCC = Convert.ToDouble(arr2[4].ToString()); - defectList.Add(obj); - } - } - - this.Invoke(new System.Action(() => - { - this.dgvProcess.DataSource = null; - //注：这样绑定List中的对象必需得用{get;set;}方式定义属性,否则单独格为空内容 - this.dgvProcess.DataSource = new BindingSource(defectList, null); - this.gpbDefectList.Text = $"缺陷明细({defectList.Count}条)"; - })); - gotoDefctListIndex(currDefectIndex); - } - private void gotoDefctListIndex(int index,int preIndex=-1) - { - try - { - AddTextEvent($"缺陷项", $"移至缺陷项:{index + 1}..."); - this.Invoke(new System.Action(() => - { - string key = defectList[index].Key; - if (defectBmpsDir.ContainsKey(key)) - { - if (pictureBox1.Tag == null || pictureBox1.Tag.ToString() != key) - { - //reloadPic(defectBmpsDir[key], defectInfoDir[key], defectList[index]); - pictureBox1.Tag = key; - } - reloadPic(defectBmpsDir[key], defectInfoDir[key], defectList[index]); - } - else - AddTextEvent($"缺陷项", $"缺陷图:{defectList[index].Key}还未传输完成！"); - - if (preIndex > -1) - this.dgvProcess.Rows[preIndex].DefaultCellStyle.BackColor = Color.White; - - this.dgvProcess.Rows[index].DefaultCellStyle.BackColor = Color.LightGreen; - this.dgvProcess.Rows[index].Selected = true; - this.dgvProcess.CurrentCell = this.dgvProcess.Rows[index].Cells["colResult"]; - this.dgvProcess.Rows[index].Cells["colResult"].Value = "已检"; - })); - while (!devContainer.devAxis.isReady(0)) Thread.Sleep(100); - devContainer.devAxis.move_ptp(0, defectList[index].X, AxMoveMode.MODE1_Abs); - while (!devContainer.devAxis.isReady(1)) Thread.Sleep(100); - devContainer.devAxis.move_ptp(1, defectList[index].Y, AxMoveMode.MODE1_Abs); - AddTextEvent($"缺陷项", $"移动完成，当前缺陷项({index + 1})坐标:X{defectList[index].X},Y{defectList[index].Y}"); - } - catch (Exception ex) - { - AddTextEvent("缺陷项", "轴移动失败:" + ex.Message, WarningEnum.High); - warning(WarningEnum.High, true); - } - } - private void gotoNextPic() - { - if (currDefectIndex>= defectList.Count-1) return; - this.Invoke(new System.Action(() => - { - for(int i= currDefectIndex+1;i< defectList.Count; i++) - { - if (this.pictureBox1.Tag == null || this.pictureBox1.Tag.ToString() != defectList[i].Key) - { - AddTextEvent($"缺陷项", $"移至下张图:{i+1}..."); - int preIndex = currDefectIndex; - currDefectIndex = i; - gotoDefctListIndex(currDefectIndex, preIndex); - return; - } - } - - })); - } - private void gotoPrePic() - { - if (currDefectIndex < 1) return; - this.Invoke(new System.Action(() => - { - if (this.pictureBox1.Tag == null) return; - for (int i = currDefectIndex-1; i >=0; i--) - { - if (this.pictureBox1.Tag.ToString() != defectList[i].Key) - { - AddTextEvent($"缺陷项", $"移至上张图:{i + 1}..."); - int preIndex = currDefectIndex; - currDefectIndex = i; - gotoDefctListIndex(currDefectIndex, preIndex); - return; - } - } - - })); - } - private class DefectStruct - { - //Defect_{order.SN}_{res.index}_X{res.Xmm}_Y{res.Ymm} - public string Key { get; set; } - public int CurrIndex { get; set; }//当前缺陷在本大图中的索引0-n - public int MainIndex { get; set; }//大图 - public double MainX { get; set; }//大图X 大相机拍照时原始X,Y轴坐标 - public double MainY { get; set; }//大图X - - //["4","3.9","-0.8","dk","0.39"],["index","X","Y","缺陷类型","缺陷的置信度"] - public int Index { get; set; } - public double X { get; set; } - public double Y { get; set; } - public string DefectName { get; set; }//缺陷类型 - public double DefectCC { get; set; }//缺陷的置信度 - - //2023-10-30 修复情况 - public string Restoratory { get; set; } - } - private double[] convert(JArray data) - { - double[] result = new double[data.Count]; - for (int i = 0; i < data.Count; i++) - result[i]=Convert.ToDouble(data[i]); - return result; - } - /// - /// 工序循环 - /// - /// - /// 0-n - /// 大于等于0正常工序； -1:结束 -2：异常 - private int nextProcess(Models.Product model, int stepIndex) - { - try - { - //记录当前index - this.currProcessIndex = stepIndex; - //this.Invoke(new System.Action(() => - //{ - // try - // { - // this.dgvProcess.Rows[stepIndex].Selected = true; - // dgvProcess.CurrentCell = dgvProcess.Rows[stepIndex].Cells[1]; - // } - // catch { } - //})); - lock (myLock) - { - if (isBreakProcessRun()) - return stepIndex; - } - - var processList = model.AssistStepInfo.ProcessList; - var processInfo = processList[stepIndex]; - string processName = processInfo.ProcessName; - //AddTextEvent($"{stepIndex + 1}-{processName}", $"工序开始..."); - string jsonParams = null;//配方 - - if (model.ProductProcessList != null && model.ProductProcessList.Count > 0)//使用产品配方 - { - ProductProcess productProcessParams = model.ProductProcessList.First(m => m.ProcessCode == processInfo.ProcessCode); - if (productProcessParams != null) - { - jsonParams = productProcessParams.ProcessParams; - AddTextEvent($"{stepIndex + 1}-{processName}", $"使用产品专用配方:{jsonParams}"); - } - } - if (jsonParams == null)//使用流程默认配方 - { - jsonParams = processInfo.ProcessParams; - AddTextEvent($"{stepIndex + 1}-{processName}", $"使用流程默认配方:{jsonParams}"); - } - - // - JObject processParam = JObject.Parse(jsonParams); - if (!processParam.ContainsKey("Disable") || !processParam.Value("Disable")) - { - AutoResetEvent endEvent; - uint sleepPre = processParam.Value("SleepPre"); - uint sleepLater = processParam.Value("SleepLater"); - if (sleepPre > 0) - Thread.Sleep((int)sleepPre); - double limitThresholdVal, lowerThresholdVal; - - //======Switch 工序类型 - int liStatocStepIndex = stepIndex; - switch (processInfo.ProcessCode) - { - case "IOCard": - #region - var direction = (IODirectionEnum)processParam.Value("Direction"); - if (direction == IODirectionEnum.输入 || direction == IODirectionEnum.输入输出) - { - uint IN_Waiting_Timeout = processParam.Value("IN_Waiting_Timeout"); - AddTextEvent($"{stepIndex + 1}-{processName}", $"等待I/O输入信号{(IN_Waiting_Timeout > 0 ? $"(超时时长: {IN_Waiting_Timeout})" : "...")}"); - string[] inValue = processParam.Value("IN_OP_SHOW").ToObject>().ToArray(); - uint inWaitingTime = 0; - while (true) - { - if (isBreakProcessRun()) - return stepIndex; - - if (Util.compareIOInput(inValue, devContainer.devIOCard.DIData)) - break; - - Thread.Sleep(10); - inWaitingTime += 10; - if (IN_Waiting_Timeout > 0 && inWaitingTime >= IN_Waiting_Timeout) - { - AddTextEvent($"{stepIndex + 1}-{processName}", $"输入等待超时告警!", WarningEnum.High); - warning(WarningEnum.Low);//暂停 - return stepIndex; - } - } - AddTextEvent($"{stepIndex + 1}-{processName}", $"I/O输入信号对比完成！"); - } - - if (direction == IODirectionEnum.输出 || direction == IODirectionEnum.输入输出) - devContainer.io_output($"{stepIndex + 1}-{processName}", processParam); - #endregion - break; - case "Axis": - #region - bool asynRun = processParam.Value("AsynRun");//异步 - int AxisIndex = processParam.Value("AxisIndex"); - int DeviceType = processParam.Value("DeviceType"); - - double VelLow = processParam.Value("VelLow"); - double VelHigh = processParam.Value("VelHigh"); - double Acc = processParam.Value("Acc"); - double Dec = processParam.Value("Dec"); - - AxMoveMode MoveMode = (AxMoveMode)processParam.Value("MoveMode");//绝对位置 - double PPUValue = processParam.Value("Value"); - - AddTextEvent($"{stepIndex + 1}-{processName}", $"轴{AxisIndex}准备({(MoveMode == AxMoveMode.MODE1_Abs ? "绝对" : "相对")})运动至{PPUValue}(当前轴状态:{((AxisState)devContainer.devAxis.AxState[AxisIndex]).ToString()})..."); - - ////移动Axis前等待厚度传感器收回 - //if (!Config.SkipHeight) - //{ - // while (devContainer.devHeight.getHeight() < (double)Math.Abs(Config.HeightDev_SafeValue)) - // { - // if (isBreakProcessRun()) - // return stepIndex; - // Thread.Sleep(10); - // } - //} - while (!devContainer.devAxis.isReady(AxisIndex)) - { - Thread.Sleep(100); - if (isBreakProcessRun()) - return stepIndex; - } - devContainer.devAxis.setAxisVelParam(VelLow, VelHigh, Acc, Dec, AxisIndex); - if (!devContainer.devAxis.move_ptp(AxisIndex, PPUValue, MoveMode)) - { - AddTextEvent($"{stepIndex + 1}-{processName}", $"轴{AxisIndex}运动失败！", WarningEnum.Low); - warning(WarningEnum.Low);//终止 - return stepIndex; - } - - AddTextEvent($"{stepIndex + 1}-{processName}", $"等待轴{AxisIndex}运行完成..."); - while (!asynRun && !devContainer.devAxis.isReady(AxisIndex)) - { - Thread.Sleep(100); - if (isBreakProcessRun()) - { - currProcessIndex = stepIndex + 1; - return stepIndex; - } - } - AddTextEvent($"{stepIndex + 1}-{processName}", $"轴{AxisIndex}运行完成,当前命令位置:{devContainer.devAxis.getCmdPos_mm(AxisIndex)},反馈位置:{devContainer.devAxis.getActualPos_mm(AxisIndex)}"); - #endregion - break; - case "Light": - #region - if (Config.SkipLight) - { - AddTextEvent($"{stepIndex + 1}-{processName}", $"设备禁用，忽略此步骤！"); - //setDgvContentCol(liStatocStepIndex, $"设备禁用，忽略此步骤!"); - break; - } - int ChannelIndex = processParam.Value("ChannelIndex"); //通道 - int DigitalValue = processParam.Value("DigitalValue"); //亮度 - int nowDiaitalValue = devContainer.devLight.getDigitalValue(ChannelIndex); - AddTextEvent($"{stepIndex + 1}-{processName}", $"通道{ChannelIndex}当前值:{nowDiaitalValue},准备更新值:{DigitalValue}..."); - devContainer.devLight.setDigitalValue(ChannelIndex, DigitalValue); - nowDiaitalValue = devContainer.devLight.getDigitalValue(ChannelIndex); - AddTextEvent($"{stepIndex + 1}-{processName}", $"通道{ChannelIndex}更新后当前值:{nowDiaitalValue}。"); - #endregion - break; - case "Scanner_CC": - #region - if (Config.SkipScannerCC) - { - AddTextEvent($"{stepIndex + 1}-{processName}", $"设备禁用，忽略此步骤！"); - //setDgvContentCol(liStatocStepIndex, $"设备禁用，忽略此步骤!"); - break; - } - while (!devContainer.devAxis.isReady())//因启用轴异步功能,使用前需等待 - { - Thread.Sleep(100); - if (isBreakProcessRun()) - { - //currProcessIndex = stepIndex;//本工序没执行，step不变 - return stepIndex; - } - } - - float ExposureTimeCC = processParam.Value("ExposureTime"); //曝光 - float GainCC = processParam.Value("Gain"); //增益 - float ResultingFrameRateCC = processParam.Value("ResultingFrameRate"); //帧率 - - AddTextEvent($"{stepIndex + 1}-{processName}", $"相机开始采集照片..."); - devContainer.devScannerCC.setParam(ExposureTimeCC, GainCC, ResultingFrameRateCC); - - AddTextEvent($"{stepIndex + 1}-{processName}", $"相机参数设置完成。"); - AutoResetEvent endEventCC = new AutoResetEvent(false); - //devContainer.devScannerCC.ScanEvent = (num, bmp2) => - //{ - // AddTextEvent($"{stepIndex + 1}-{processName}", $"相机采集照片完成."); - // scannerCBmpQueue.Enqueue(bmp2, - // devContainer.devAxis.getActualPos_mm(0), - // devContainer.devAxis.getActualPos_mm(1)) - // endEventCC.Set();//线程返回 - //}; - devContainer.devScannerCC.ScanEventPath += new System.Action((num, path2) => - { - AddTextEvent($"{stepIndex + 1}-{processName}", $"相机采集照片完成."); - scannerCBmpQueue.Enqueue(new scannerCBmpLoc(path2, - devContainer.devAxis.getActualPos_mm(0), - devContainer.devAxis.getActualPos_mm(1)));//Dequeue - AddTextEvent($"{stepIndex + 1}-{processName}", $"图像队列数量: {scannerCBmpQueue.Count}"); - endEventCC.Set();//线程返回 - }); - if (!devContainer.devScannerCC.scan(1))//软触发拍照 - { - devContainer.devScannerCC.ScanEventPath = null; - AddTextEvent($"{stepIndex + 1}-{processName}", $"相机采集照片失败！", WarningEnum.Low); - warning(WarningEnum.Low);//终止 - return stepIndex; - } - - if (!endEventCC.WaitOne(5000)) - { - devContainer.devScannerCC.ScanEventPath = null; - AddTextEvent($"{stepIndex + 1}-{processName}", $"相机采集照片超时！", WarningEnum.Low); - warning(WarningEnum.Low);//终止 - return stepIndex; - } - devContainer.devScannerCC.ScanEventPath = null; - #endregion - break; - case "Size": - #region - limitThresholdVal = processParam.Value("LimitThresholdVal"); - lowerThresholdVal = processParam.Value("LowerThresholdVal"); - int sizeIndex = processParam.Value("Index"); - double xPos = 0; - double yPos = 0; - if (scannerCBmpQueue.Count < 1) - { - AddTextEvent($"{stepIndex + 1}-{processName}", $"尺寸检测异常，无源图像!!", WarningEnum.Low); - warning(WarningEnum.Low);//暂停 - return stepIndex; - } - var bmpCBmpQueue = scannerCBmpQueue.Dequeue(); - AddTextEvent($"{stepIndex + 1}-{processName}", $"开始尺寸检测，index:{sizeIndex},图像队列数量: {scannerCBmpQueue.Count}..."); - //需要偏移校正，index=0时不能异步 - endEvent = new AutoResetEvent(false); - sizeBmpNum++; - devContainer.libSize.add(new SizeTask() - { - index = sizeIndex, - stepIndex = stepIndex,//仅供回调时用 - engineName = processParam.Value("EngineName"), - bmp = bmpCBmpQueue.BMP,//bmp/file_path二选一，优先bmp - file_path = bmpCBmpQueue.Path, - posX = bmpCBmpQueue.PosX, - posY = bmpCBmpQueue.PosY, - MarkPointList= convert(currProductMarkList), - finishEvent = (res) => - { - if(res.isSucceed) - { - AddTextEvent($"{stepIndex + 1}-{processName}", $"尺寸检测完成，index:{res.index}。"); - } - else - { - //setDgvContentCol(liStatocStepIndex, $"失败:{res.resultInfo}"); - AddTextEvent($"{res.stepIndex + 1}-{processName}", $"尺寸检测失败index:{res.index}:{res.resultInfo}"); - //warning(WarningEnum.Low);//暂停 这里不能暂停，stepIndex和scannerBmpQueue队列也不对了 - } - - sizeBmpNumResult++; - string sizeSavePath = Config.SizeBmp_Path + "\\" + DateTime.Now.ToString("yyyyMMdd") + "\\"; - if (!Directory.Exists(sizeSavePath)) - Directory.CreateDirectory(sizeSavePath); - sizeSavePath += $"SN{this.SN}_I{res.index}_X{res.posX}_Y{res.posY}.bmp"; - if (res.bmp != null) - { - res.bmp.Save(sizeSavePath,ImageFormat.Bmp); - res.bmp.Dispose(); - res.bmp = null; - } - else - { - //File.Copy(res.file_path, defectFileName + ".bmp", true); - API.CopyFile(res.file_path, sizeSavePath, false);//更快 - File.Delete(res.file_path); - } - } - }); - #endregion - break; - case "For": - #region - long UniqueId = processParam.Value("UniqueId"); - int GotoStepIndex = processParam.Value("GotoStepIndex");//1-n - int LimitNum = processParam.Value("LimitNum");//1-n - bool Reset = processParam.Value("Reset"); - if (GotoStepIndex - 1 == stepIndex) - { - AddTextEvent($"{stepIndex + 1}-{processName}", $"For死循环！！！"); - warning(WarningEnum.High); - return stepIndex; - } - if (!devContainer.libFor.dicData.ContainsKey(UniqueId)) - devContainer.libFor.dicData.Add(UniqueId, 0); - // - int Num = devContainer.libFor.dicData[UniqueId]; - Num++; - if (Num <= LimitNum) - { - if (Num == LimitNum) - { - //setDgvContentCol(liStatocStepIndex, $"第[{Num}/{LimitNum}]次，循环完成"); - AddTextEvent($"{stepIndex + 1}-{processName}", $"第[{Num}/{LimitNum}]次，循环完成。"); - } - else - { - //setDgvContentCol(liStatocStepIndex, $"第[{Num}/{LimitNum}]次"); - AddTextEvent($"{stepIndex + 1}-{processName}", $"第[{Num}/{LimitNum}]次跳转到步骤[{GotoStepIndex}]..."); - stepIndex = GotoStepIndex - 2; - } - devContainer.libFor.dicData[UniqueId] = Num; - } - else - { - //setDgvContentCol(liStatocStepIndex, $"已失效不执行"); - AddTextEvent($"{stepIndex + 1}-{processName}", $"本循环已失效不执行！"); - } - - //达到limit重置0 - if (devContainer.libFor.dicData[UniqueId] >= LimitNum && Reset) - { - devContainer.libFor.dicData[UniqueId] = 0; - //setDgvContentCol(liStatocStepIndex, $"第[0/{LimitNum}]次"); - AddTextEvent($"{stepIndex + 1}-{processName}", $"计数器已重置。"); - } - #endregion - break; - case "If": - #region - long UniqueId_if = processParam.Value("UniqueId"); - int GotoStepIndex_if = processParam.Value("GotoStepIndex");//1-n - int LimitNum_if = processParam.Value("LimitNum");//1-n - bool Reset_if = processParam.Value("Reset"); - if (GotoStepIndex_if - 1 == stepIndex) - { - AddTextEvent($"{stepIndex + 1}-{processName}", $"If死循环，不可自我跳转！！！"); - warning(WarningEnum.High); - return stepIndex; - } - // - if (!devContainer.libIF.dicData.ContainsKey(UniqueId_if)) - devContainer.libIF.dicData.Add(UniqueId_if, 0); - // - int Num_if = devContainer.libIF.dicData[UniqueId_if]; - Num_if++; - if (Num_if <= LimitNum_if) - { - if (Num_if == LimitNum_if) - { - //setDgvContentCol(liStatocStepIndex, $"第[{Num_if}/{LimitNum_if}]次，跳转至[{GotoStepIndex_if}]"); - AddTextEvent($"{stepIndex + 1}-{processName}", $"计数器[{Num_if}/{LimitNum_if}]，跳转至步骤[{GotoStepIndex_if}]..."); - stepIndex = GotoStepIndex_if - 2; - } - else - { - //setDgvContentCol(liStatocStepIndex, $"第[{Num_if}/{LimitNum_if}]次，不跳转"); - AddTextEvent($"{stepIndex + 1}-{processName}", $"计数器[{Num_if}/{LimitNum_if}]，不跳转。"); - } - // - devContainer.libIF.dicData[UniqueId_if] = Num_if; - } - else - { - //setDgvContentCol(liStatocStepIndex, $"已失效不执行"); - AddTextEvent($"{stepIndex + 1}-{processName}", $"本IF已失效不执行。"); - } - - //达到limit重置0 - if (devContainer.libIF.dicData[UniqueId_if] >= LimitNum_if && Reset_if) - { - devContainer.libIF.dicData[UniqueId_if] = 0; - //setDgvContentCol(liStatocStepIndex, $"第[0/{LimitNum_if}]次"); - AddTextEvent($"{stepIndex + 1}-{processName}", $"计数器已重置。"); - } - #endregion - break; - default: - AddTextEvent($"{stepIndex + 1}-{processName}", $"未知工序：{processInfo.ProcessCode}"); - warning(WarningEnum.High); - return stepIndex; - } - if (sleepLater > 0) Thread.Sleep((int)sleepLater); - } - - //============结束，判断是否自动下料 - if (stepIndex == processList.Count - 1) - { - setButtonEnabled(tsbtnPause, false);//后面手动模式暂停无意义 - //等待Mark图处理完成 - while (sizeBmpNum != sizeBmpNumResult) - Thread.Sleep(100); - // - this.Invoke(new System.Action(() => - { - this.chkLaser.Checked = true; - this.gpbXYAxis.Enabled = gpbZAxis.Enabled = true; - })); - AddTextEvent("完成", $"Mark点计算工序结束，开始转换主机台缺陷坐标..."); - convert2LocXY(); - AddTextEvent("完成", $"开始进行人工修复..."); - currentPT = CurrentPTEnum.MakeTag; - currentState = CurrentStateEnum.打标中; - setButtonEnabled(tsbtnGoDownPT, true); - setButtonEnabled(tsbtnReset, true); - - //== - currProcessIndex = -1; - return -1; - } - else //继续 - { - return ++stepIndex; - //return nextProcess(model, ++stepIndex); - } - } - catch (Exception ex) - { - if (devContainer.devAxis.isError()) - { - AddTextEvent("工序", $"[{stepIndex}] Err:" + ex.Message); - warning(WarningEnum.High); - } - else - { - AddTextEvent("工序", $"[{stepIndex}] Err:" + ex.Message); - warning(WarningEnum.Low); - } - return -2; - } - } - #endregion - #region Fun - - /// - /// 全局中断 - /// - private void globalBreakEvent(int portIndex, byte data) - { - AddTextEvent("中断命令", $"{portIndex}-HEX:{Convert.ToString(data, 16)}"); - if (compareIOInput(CMDName.启动按钮) && this.tsbtnStart.Enabled) - startCommand(); - else if (compareIOInput(CMDName.暂停按钮) && this.tsbtnPause.Enabled) - warning(WarningEnum.Low, false); - else if (compareIOInput(CMDName.完成下料) && this.tsbtnGoDownPT.Enabled) - gotoDownPT(); - else if (compareIOInput(CMDName.下光源按钮)) - openLowerLight(); - else if (compareIOInput(CMDName.上一张图) && currentState == CurrentStateEnum.打标中 && currDefectIndex > 0) - gotoPrePic(); - else if (compareIOInput(CMDName.下一张图) && currentState == CurrentStateEnum.打标中 && currDefectIndex < defectList.Count - 1) - gotoNextPic(); - else if (compareIOInput(CMDName.上一缺陷) && currentState == CurrentStateEnum.打标中 && currDefectIndex > 0) - gotoDefctListIndex(--currDefectIndex, currDefectIndex + 1); - else if (compareIOInput(CMDName.下一缺陷) && currentState == CurrentStateEnum.打标中 && currDefectIndex < defectList.Count - 1) - gotoDefctListIndex(++currDefectIndex, currDefectIndex - 1); - else if (compareIOInput(CMDName.复位按钮) && this.tsbtnReset.Enabled) - resetCommand(); - - // - if (devContainer.state && warningLevel == WarningEnum.Normal - && currentState == CurrentStateEnum.打标中 && currentPT == CurrentPTEnum.MakeTag) - { - int axisIndex = 0; - bool isJog_axis = (AxisState)devContainer.devAxis.AxState[axisIndex] == AxisState.STA_AX_EXT_JOG; - if(!handleJog(axisIndex, CMDName.手柄左移,1) && !handleJog(axisIndex, CMDName.手柄右移,0)) - { - if (isJog_axis) - { - AddTextEvent("中断命令", $"轴{axisIndex}关闭JOG模式！"); - devContainer.devAxis.closeJogMode(axisIndex);//关闭jog时自动停止 - } - } - axisIndex = 1; - isJog_axis = (AxisState)devContainer.devAxis.AxState[axisIndex] == AxisState.STA_AX_EXT_JOG; - if (!handleJog(axisIndex, CMDName.手柄前移,0) && !handleJog(axisIndex, CMDName.手柄后移,1)) - { - if (isJog_axis) - { - AddTextEvent("中断命令", $"轴{axisIndex}关闭JOG模式！"); - devContainer.devAxis.closeJogMode(axisIndex);//关闭jog时自动停止 - } - } - - } - } - private bool compareIOInput(CMDName key) - { - JObject joJson = Config.CMDProcess[key]; - IODirectionEnum direction = (IODirectionEnum)joJson.Value("Direction"); - if (direction == IODirectionEnum.输入 || direction == IODirectionEnum.输入输出) - { - return Util.compareIOInput( - joJson.Value("IN_OP_SHOW").ToObject>().ToArray(), - devContainer.devIOCard.DIData); - } - return false; - } - private bool handleJog(int axisIndex,CMDName cmd,ushort dir) - { - if (compareIOInput(cmd) && currentState == CurrentStateEnum.打标中) - { - AddTextEvent("中断命令", $"{cmd.ToString()}:开"); - devContainer.devAxis.openJogMode(axisIndex); - devContainer.devAxis.setAxisVelParam((double)Config.Axis_JogVelLow[axisIndex], (double)Config.Axis_JogVelLow[axisIndex], - (double)Config.Axis_JogVelLow[axisIndex], (double)Config.Axis_JogVelLow[axisIndex], axisIndex, true); - devContainer.devAxis.jog(axisIndex, dir);//jog move - return true; - } - return false; - } - /// - /// 报警,只响应low,high - /// - private void warning(WarningEnum level, bool buzzer = true) - { - if (level == WarningEnum.Normal) - return; - - lock (myLock) - warningLevel = level; - if (level == WarningEnum.Low)//暂停 - { - currentState = CurrentStateEnum.暂停; - pauseCommand(buzzer); - } - else if (level == WarningEnum.High)//急停 - { - currentState = CurrentStateEnum.急停; - devContainer.devAxis.stopNow(); - - stopNowCommand(); - } - - //启用报警消除按钮 - setButtonEnabled(tsbtnWarning, true); - } - private void resetUIValue() - { - currProcessIndex = -1; - currProductModel = null; - currProductMarkList = null; - scannerCBmpQueue.Clear(); - defectBmpsDir.Clear(); - this.Invoke(new System.Action(() => - { - cbxSN.Enabled = false; - cbxSN.Text = txtProductCode.Text = txtProductName.Text = txtBatchId.Text = - txtBatchId.Text = txtCreateTime.Text = ""; - - - this.gpbDefectList.Text = $"缺陷明细"; - this.dgvProcess.DataSource = null; - this.lstLog.Items.Clear(); - - this.pictureBox1.Image = null; - pictureBox1.Refresh(); - })); - } - private void delDirFiles(string dirPath) - { - try - { - var files = Directory.EnumerateFiles(dirPath, "*.bmp", SearchOption.TopDirectoryOnly); - foreach (string file in files) - API.DeleteFile(file); - } - catch (Exception ex) - { - - } - } - - public delegate void AddTextDelegate(string tag, string msg, WarningEnum level); - /// - /// 异步输出日志 - /// - /// 模板标识 - /// 内容 - /// - private void AddTextEvent(string tag, string msg, WarningEnum level = WarningEnum.Normal) - { - try - { - if (InvokeRequired) - { - Invoke(new AddTextDelegate(AddTextEvent), new object[] - { - tag, - msg, - level - }); - } - else - { - if (tag != null && tag != "") - tag = $" - [{tag}]"; - - var now = DateTime.Now; - msg = now.ToString("HH:mm:ss fff") + tag + " - " + msg; - //cont = MyHelper.subString(cont, 300); - - //写日志，warn和error日志直接写 - writeLog(now, level, msg); - - // - //if (type > 0) - // cont = $"{cont}"; - - msg = (level == WarningEnum.Normal ? "B" : level == WarningEnum.Low ? "Y" : "R") + msg; - this.Invoke(new System.Action(() => - { - if (this.lstLog.Items.Count > 1000) - this.lstLog.Items.Clear(); - lstLog.Items.Insert(0, msg); - })); - //日志滚动 - //lstLog.SelectedIndex = lstLog.Items.Count - 1; - } - } - catch (Exception ex) - { - //MessageBox.Show("AddTextEvent ex=(" + ex.Message + ")", "提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, 0); - } - } - private void lstLog_DrawItem(object sender, DrawItemEventArgs e) - { - e.DrawBackground(); - if (e.Index < 0) return; - - string str = lstLog.Items[e.Index].ToString(); - e.Graphics.DrawString(str.Substring(1), e.Font, - new SolidBrush(str[0] == 'R' ? Color.Red : (str[0] == 'Y' ? Color.Orange : Color.Black)), - e.Bounds); - } - private void writeLog(DateTime now, WarningEnum level, string text) - { - string directory = Config.LogPath + "\\" + DateTime.Now.ToString("yyyyMM") + "\\"; - //if (type == 0) directory = Application.StartupPath + "\\Log\\Info\\"; - //else if (type == 1) directory = Application.StartupPath + "\\Log\\Warn\\"; - //else directory = Application.StartupPath + "\\Log\\Error\\"; - - if (!System.IO.Directory.Exists(directory)) - System.IO.Directory.CreateDirectory(directory); - - File.AppendAllText(directory + now.ToString("yyyyMMdd") + ".log", text + "\r\n"); - } - #endregion - - private void tsbtnOpenDev_Click(object sender, EventArgs e) - { - Config.LoadAllConfig(); - if(string.IsNullOrWhiteSpace(Config.DBConStr)|| string.IsNullOrWhiteSpace(Config.ServerIP)) - { - AddTextEvent("设备启动", "启动失败，请先设置数据库和主机台通讯地址！",WarningEnum.High); - return; - } - //设置程序最小/大线程池 - // Get the current settings. - int minWorker, minIOC; - ThreadPool.GetMinThreads(out minWorker, out minIOC); - ThreadPool.SetMinThreads(25, minIOC); - //ThreadPool.SetMaxThreads(256, 256); - - this.tsbtnOpenDev.Enabled = false; - scannerCBmpQueue.Clear(); - //scannerCBmpIndex = 0; - - this.resetUIValue(); - currentState = CurrentStateEnum.等待复位; - warningLevel = WarningEnum.Normal; - currentPT = CurrentPTEnum.InitPT; - this.tsbtnWarning.Enabled = this.tsbtnGoDownPT.Enabled = this.tsbtnStart.Enabled - = this.tsbtnStopNow.Enabled = this.tsbtnPause.Enabled = this.tsbtnReset.Enabled - = this.gpbXYAxis.Enabled = gpbZAxis.Enabled = false; - //后台线程回调事件 - devContainer.StateChange = (state, msg) => - { - if (state) - { - //全局中断 - devContainer.devIOCard.INEvent = globalBreakEvent; - devContainer.OutDebugEvent = (tag, debugInfo) => - { - AddTextEvent(tag, debugInfo); - }; - // - AddTextEvent("设备启动", "请先进行复位操作！"); - this.Invoke(new System.Action(() => - { - this.tsbtnReset.Enabled = true; - tsbtnWarning.Enabled = this.tsbtnStart.Enabled = this.tsbtnGoDownPT.Enabled - = this.tsbtnPause.Enabled = this.tsbtnStopNow.Enabled = false; - - this.chkLaser.Enabled = true; - this.tsbtnOpenDev.Enabled = true; - this.tsbtnOpenDev.Visible = false; - this.tsbtnCloseDev.Visible = true; - })); - - timer.Elapsed += Timer_Elapsed; - timer.Interval = 500; - timer.Start(); - } - else - { - AddTextEvent("设备启动", $"启动失败，{msg}", WarningEnum.High); - this.Invoke(new System.Action(() => - { - this.chkLaser.Enabled = false; - this.tsbtnOpenDev.Enabled = true; - this.tsbtnOpenDev.Visible = true; - this.tsbtnCloseDev.Visible = false; - })); - } - - }; - devContainer.WarningEvent = (level, msg) => - { - AddTextEvent("设备事件", msg, level); - if (level == WarningEnum.High) - warning(level, true); - }; - AddTextEvent("设备启动", "启动"); - devContainer.start(IntPtr.Zero, IntPtr.Zero); - } - private void Timer_Elapsed(object sender, System.Timers.ElapsedEventArgs e) - { - this.Invoke(new System.Action(() => - { - this.tsAxisState.Text = $"[命令位:{devContainer.devAxis.CmdPos[0]} 反馈位:{devContainer.devAxis.ActualPos[0]} ({((AxisState)devContainer.devAxis.AxState[0]).ToString()})] | " + - $"[命令位:{devContainer.devAxis.CmdPos[1]} 反馈位:{devContainer.devAxis.ActualPos[1]} ({((AxisState)devContainer.devAxis.AxState[1]).ToString()})] | " + - $"[命令位:{devContainer.devAxis.CmdPos[2]} 反馈位:{devContainer.devAxis.ActualPos[2]} ({((AxisState)devContainer.devAxis.AxState[2]).ToString()})] | " + - $"[命令位:{devContainer.devAxis.CmdPos[3]} 反馈位:{devContainer.devAxis.ActualPos[3]} ({((AxisState)devContainer.devAxis.AxState[3]).ToString()})] | "; - })); - } - private void tsbtnCloseDev_Click(object sender, EventArgs e) - { - AddTextEvent("设备停止", $"设备停止..."); - this.tsbtnOpenDev.Visible = true; - this.tsbtnCloseDev.Visible = false; - - this.chkLaser.Enabled = false; - this.tsbtnReset.Enabled = tsbtnWarning.Enabled = this.tsbtnStart.Enabled = this.tsbtnGoDownPT.Enabled - = this.tsbtnPause.Enabled = this.tsbtnStopNow.Enabled - = this.gpbXYAxis.Enabled = this.gpbZAxis.Enabled = false; - - if (devContainer.state) - { - devContainer.devIOCard.reset(); - devContainer.io_output(CMDName.IO默认输出); - } - timer.Stop(); - devContainer.stop(); - } - private void dgvProcess_CellDoubleClick(object sender, DataGridViewCellEventArgs e) - { - if (e.RowIndex < 0 || !devContainer.state || currentState != CurrentStateEnum.打标中) - return; - - int preIndex = currDefectIndex; - currDefectIndex = e.RowIndex; - gotoDefctListIndex(currDefectIndex, preIndex); - } - - private void 流程管理ToolStripMenuItem_Click(object sender, EventArgs e) - { - if (devContainer.state) - { - MessageBox.Show("请先停止设备，再进行流程修改！", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning); - return; - } - - FrmStepList frm = new FrmStepList(); - frm.ShowDialog(); - } - - private void 产品管理ToolStripMenuItem_Click(object sender, EventArgs e) - { - //if (devContainer.state) - //{ - // MessageBox.Show("请先停止设备，再进行产品修改！", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning); - // return; - //} - - FrmProductList frm = new FrmProductList(); - frm.ShowDialog(); - } - private void loadOrderSNList() - { - try - { - //ConditionalType: 0-等于 3-大于等于 5-小于等于 6-IN "CSharpTypeName":"int" - JArray domainList =new JArray(); - domainList.Add(new JObject() - { - {"FieldName","State" }, - {"FieldValue",0 },//0-初始; 5-已检测 - {"ConditionalType",0 }, - }); - domainList.Add(new JObject() - { - {"FieldName","DefectCount" }, - {"FieldValue",1 }, - {"ConditionalType",3 }, - }); - domainList.Add(new JObject() - { - {"FieldName","CreateTime" }, - {"FieldValue",DateTime.Now.AddDays(-1) }, - {"ConditionalType",3 }, - }); - var list = svcOrder.GetList("Order", "SN", domainList.ToString(), "SN DESC"); - List snList = new List(); - foreach(var item in list) - snList.Add(item.ToList().Select(m => m.Value.ToString()).ToArray()[0]); - - this.Invoke(new System.Action(() => - { - this.cbxSN.Text = ""; - this.cbxSN.Items.Clear(); - this.cbxSN.Items.AddRange(snList.ToArray()); - })); - } - catch (Exception ex) - { - AddTextEvent("启动", "加载已检测网版编码失败:" + ex.Message, WarningEnum.Low); - } - } - - private void splitContainer1_SizeChanged(object sender, EventArgs e) - { - this.gpbProductInfo.Width = this.gpbDefectList.Width = splitContainer1.Panel2.Width-10; - this.gpbProductInfo.Top = this.splitContainer1.ClientSize.Height- this.gpbProductInfo.Height; - this.gpbDefectList.Height = this.gpbProductInfo.Top-10; - - this.cbxSN.Width= this.txtProductCode.Width = this.txtProductName.Width - = this.txtBatchId.Width = this.txtCreateTime.Width = this.gpbProductInfo.Width- this.cbxSN.Left-5; - //this.dgvProcess.Width = gpbDefectList.Width - 10; - //this.dgvProcess.Height = this.splitContainer1.ClientSize.Height - this.gpbProductInfo.Height; - - // - - } - private void splitContainer2_SizeChanged(object sender, EventArgs e) - { - this.tsbtnPause.Left = this.tsbtnGoDownPT.Left = this.splitContainer1.SplitterDistance- this.tsbtnPause.Width - 10; - this.gpbZAxis.Left = this.tsbtnPause.Left - this.gpbZAxis.Width-10; - this.gpbXYAxis.Left = this.gpbZAxis.Left - this.gpbXYAxis.Width - 10; - this.gpbLog.Width = this.gpbXYAxis.Left - 10; - this.splitContainer2.SplitterDistance = this.ClientRectangle.Height - gpbLog.Height - 10; - } - - private void tsbtnReset_Click(object sender, EventArgs e) - { - Task.Run(() => this.resetCommand()); - } - private void tsbtnStart_Click(object sender, EventArgs e) - { - Task.Run(() => this.startCommand()); - } - private void tsbtnPause_Click(object sender, EventArgs e) - { - warning(WarningEnum.Low, false); - } - - private void tsbtnGoDownPT_Click(object sender, EventArgs e) - { - Task.Run(() => this.gotoDownPT()); - } - private void tsbtnWarning_Click(object sender, EventArgs e) - { - //if (warningLevel == WarningEnum.Normal) - //{ - // tsbtnWarning.Enabled = false; - // return; - //} - - //重置AXIS状态 - devContainer.devAxis.resetAxisState(); - if (!devContainer.devAxis.isReady()) - { - AddTextEvent("解除报警", "轴状态未恢复，解除报警失败！", warningLevel); - return; - } - if (devContainer.devAxis.isError()) - { - AddTextEvent("解除报警", "轴IO状态异常，解除报警失败！", warningLevel); - return; - } - //if (!this.disableDoorSensor && compareIOInput(CMDName.门磁告警输入)) - //{ - // AddTextEvent("解除报警", "门磁告警未清除 ，解除报警失败！", warningLevel); - // return; - //} - //if (!this.disableDoorSensor && compareIOInput(CMDName.喷墨告警输入)) - //{ - // AddTextEvent("解除报警", "喷墨告警输入未清除 ，解除报警失败！", warningLevel); - // return; - //} - ////关闭蜂鸣器 - //devContainer.io_output(CMDName.蜂鸣器输出, false, true, 0); - //devContainer.io_output(CMDName.红灯输出, false, true, 0); - //devContainer.io_output(CMDName.复位按钮, false, true, 0); - if (warningLevel == WarningEnum.High) - { - AddTextEvent("解除报警", "急停告警已解除，但必需进行复位操作！", warningLevel); - currentState = CurrentStateEnum.等待复位; - this.tsbtnReset.Enabled = true; - tsbtnWarning.Enabled = this.tsbtnStart.Enabled = this.tsbtnGoDownPT.Enabled - = this.tsbtnPause.Enabled = this.tsbtnStopNow.Enabled = false; - } - else - { - //devContainer.io_output(CMDName.黄灯输出); - AddTextEvent("解除报警", "告警已解除，请继续选择下一步操作！", warningLevel); - if (currentPT == CurrentPTEnum.MakeTag) - currentState = CurrentStateEnum.打标中; - else - currentState = CurrentStateEnum.等待启动; - - tsbtnWarning.Enabled = false; - this.tsbtnStart.Enabled = this.tsbtnGoDownPT.Enabled = true; - this.tsbtnReset.Enabled = this.tsbtnPause.Enabled = this.tsbtnStopNow.Enabled = true; - } - warningLevel = WarningEnum.Normal; - } - - private void 测试ToolStripMenuItem_Click(object sender, EventArgs e) - { - //devContainer.start(IntPtr.Zero, IntPtr.Zero); - //devContainer.state = true; - //currentState = CurrentStateEnum.等待扫码; - //cbxSN.Enabled = true; - //runStep(); - - //Bitmap bmp = (Bitmap)Bitmap.FromFile(Application.StartupPath + "\\test.bmp"); - //AddTextEvent("", $"{this.splitContainer1.Width},{this.pnlPic.Width},bmp:{bmp.Width}"); - //pnlPic.BackColor = Color.Red; - //reloadPic(bmp); - - - //for (int i = 0; i < 100; i++) - // this.dgvProcess.Rows.Add(i, i, i, i, i, i, i, i, i, i, i); - //this.dgvProcess.Rows[1].DefaultCellStyle.BackColor = Color.LightGreen; - - //loadOrderSNList(); - } - - private void btnFront_MouseDown(object sender, MouseEventArgs e) - { - if (devContainer.state && currentState == CurrentStateEnum.打标中) - { - ushort dir; - int axisIndex; - PictureBox btn = sender as PictureBox; - switch (btn.Name) - { - case "btnFront": - dir = 1; - axisIndex = 1; - break; - case "btnBack": - dir = 0; - axisIndex = 1; - break; - case "btnLeft": - dir = 1; - axisIndex = 0; - break; - case "btnRight": - dir = 0; - axisIndex = 0; - break; - case "btnZUp": - dir = 0; - axisIndex = 2; - break; - case "btnZDown": - dir = 1; - axisIndex = 2; - break; - default: - return; - } - - // - devContainer.devAxis.openJogMode(axisIndex); - devContainer.devAxis.setAxisVelParam((double)Config.Axis_JogVelLow[axisIndex], (double)Config.Axis_JogVelLow[axisIndex], - (double)Config.Axis_JogVelLow[axisIndex], (double)Config.Axis_JogVelLow[axisIndex], axisIndex, true); - devContainer.devAxis.jog(axisIndex, dir);//jog move - } - } - private void btnFront_MouseUp(object sender, MouseEventArgs e) - { - devContainer.devAxis.closeJogMode(); - } - - private void chkLaser_CheckedChanged(object sender, EventArgs e) - { - if (!devContainer.state) return; - - if(chkLaser.Checked) - devContainer.io_output(CMDName.激光灯输出); - else - devContainer.io_output(CMDName.激光灯输出, false, true, 0); - } - - private void tsbtnLog_Click(object sender, EventArgs e) - { - if (string.IsNullOrWhiteSpace(Config.LogPath)) return; - string lsPath = (Config.LogPath + "\\" + DateTime.Now.ToString("yyyyMM") + "\\").Replace("\\\\", "\\"); - if (!Directory.Exists(lsPath)) - Directory.CreateDirectory(lsPath); - System.Diagnostics.Process.Start("explorer.exe", lsPath); - } - - - private void FrmMain_KeyUp(object sender, KeyEventArgs e) - { - //AddTextEvent("KEY",e.KeyCode.ToString()); - switch (e.KeyCode) - { - //case Keys.Left://上一张图 - // if (devContainer.state && currentState == CurrentStateEnum.打标中 && currDefectIndex > 0) - // gotoPrePic(); - // break; - case Keys.F:// Keys.Right://下一张图 - if (devContainer.state && currentState == CurrentStateEnum.打标中 && currDefectIndex < defectList.Count - 1) - gotoNextPic(); - break; - case Keys.K://Keys.Up://上一缺陷 - if (devContainer.state && currentState == CurrentStateEnum.打标中 && currDefectIndex > 0) - gotoDefctListIndex(--currDefectIndex, currDefectIndex+1); - break; - case Keys.P://Keys.Down://下一缺陷 - if (devContainer.state && currentState == CurrentStateEnum.打标中 && currDefectIndex < defectList.Count - 1) - gotoDefctListIndex(++currDefectIndex, currDefectIndex-1); - break; - } - } - - private void 关于ToolStripMenuItem_Click(object sender, EventArgs e) - { - } - - private void cbxSN_KeyUp(object sender, KeyEventArgs e) - { - if (e.KeyCode == Keys.Enter) - { - if (currentState != CurrentStateEnum.等待扫码) return; - string sn = this.cbxSN.Text.Trim(); - if (string.IsNullOrWhiteSpace(sn)) - return; - - //FrmInput frm = new FrmInput(productCodeList, "请选择产品编码:"); - //if (frm.ShowDialog() != DialogResult.OK && string.IsNullOrWhiteSpace(frm.inputData)) - // return; - Task.Factory.StartNew(() => - { - devContainer.devCodeScanner.ScanerEvent?.Invoke(sn); - }); - } - } - - private void cbxSN_KeyPress(object sender, KeyPressEventArgs e) - { - //if (e.KeyChar == (char)Keys.Enter) - //{ - // if (currentState != CurrentStateEnum.等待扫码) return; - // string sn = this.cbxSN.Text.Trim(); - // if (string.IsNullOrWhiteSpace(sn)) - // return; - - // //FrmInput frm = new FrmInput(productCodeList, "请选择产品编码:"); - // //if (frm.ShowDialog() != DialogResult.OK && string.IsNullOrWhiteSpace(frm.inputData)) - // // return; - // Task.Factory.StartNew(() => - // { - // devContainer.devCodeScanner.ScanerEvent?.Invoke(sn); - // }); - //} - } - - } -} + } + })); + #endregion + + req.Add("file_name", ""); + liStep = 1; + bool first = true; + int index = 1; + foreach (var kv in defectInfo) + { + req["file_name"] = kv.Key; + var obj = WebApi.getDefectBmpBase64(req); + if (!devContainer.state || warningLevel == WarningEnum.High || + (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停 && currentState != CurrentStateEnum.等待启动 && currentState != CurrentStateEnum.打标中)) + return; + if (obj.Value("code") != 200) + throw new Exception(obj.Value("data")); + Bitmap bmp = new Bitmap(new MemoryStream(Convert.FromBase64String(obj.Value("data")))); + defectBmpsDir.Add(kv.Key, bmp); + AddTextEvent("网络访问", $"已读取第{index++}/{defectInfo.Count}张缺陷图片;"); + if (first) + { + first = false; + this.Invoke(new System.Action(() => + { + this.reloadPic(bmp,null,null); + pictureBox1.Tag = kv.Key; + })); + } + } + } + catch (Exception ex) + { + if (liStep == 0) + { + AddTextEvent("网络访问", $"解析主机缺陷报文失败：{ex.Message}",WarningEnum.High); + warning(WarningEnum.High); + } + else + AddTextEvent("网络访问", $"读取主机台缺陷Bmp图片失败：{ex.Message}"); + } + } + private void convert2LocXY() + { + //AddTextEvent($"缺陷项", $"转换缺陷项坐标值..."); + // public string Key; + //public string Key0;//index + //public string Key1;//X + //public string Key2;//Y + //public string Key3;//缺陷类型 + //public string Key4;//缺陷的置信度 + currDefectIndex = 0; + defectList.Clear(); + double X, Y; + int MainIndex; + foreach (var item in defectInfoDir) + { + //Key : Defect_SN{order.SN}_I{res.index}_X{res.Xmm}_Y{res.Ymm}_C{res.defectCount} + string[] str = item.Key.Split('_'); + MainIndex = Convert.ToInt32(str[2].Substring(1)); + X = Convert.ToDouble(str[3].Substring(1)); + Y = Convert.ToDouble(str[4].Substring(1)); + + AddTextEvent("主机台", $"转换前，缺陷大项:{item.Key}，含小项:{item.Value.Count}."); + var arr = yolo.ImageXY2RepairTable(item.Value, X, Y, Config.SizeRepairTablePath); + AddTextEvent("主机台", $"转换后，缺陷大项:{item.Key}，含小项:{arr.Count}."); + int i = 0; + foreach (var arr2 in arr) + { + var obj = new DefectStruct(); + obj.Key = item.Key; + obj.CurrIndex = i++; + obj.MainIndex = MainIndex; + obj.MainX = X; + obj.MainY = Y; + obj.Index = Convert.ToInt32(arr2[0].ToString()); + obj.X = Convert.ToDouble(arr2[1].ToString()); + obj.Y = Convert.ToDouble(arr2[2].ToString()); + obj.DefectName = Config.getDefectName(arr2[3].ToString()); + obj.DefectCC = Convert.ToDouble(arr2[4].ToString()); + defectList.Add(obj); + } + } + + this.Invoke(new System.Action(() => + { + this.dgvProcess.DataSource = null; + //注：这样绑定List中的对象必需得用{get;set;}方式定义属性,否则单独格为空内容 + this.dgvProcess.DataSource = new BindingSource(defectList, null); + this.gpbDefectList.Text = $"缺陷明细({defectList.Count}条)"; + })); + gotoDefctListIndex(currDefectIndex); + } + private void gotoDefctListIndex(int index,int preIndex=-1) + { + try + { + AddTextEvent($"缺陷项", $"移至缺陷项:{index + 1}..."); + this.Invoke(new System.Action(() => + { + string key = defectList[index].Key; + if (defectBmpsDir.ContainsKey(key)) + { + if (pictureBox1.Tag == null || pictureBox1.Tag.ToString() != key) + { + //reloadPic(defectBmpsDir[key], defectInfoDir[key], defectList[index]); + pictureBox1.Tag = key; + } + reloadPic(defectBmpsDir[key], defectInfoDir[key], defectList[index]); + } + else + AddTextEvent($"缺陷项", $"缺陷图:{defectList[index].Key}还未传输完成！"); + + if (preIndex > -1) + this.dgvProcess.Rows[preIndex].DefaultCellStyle.BackColor = Color.White; + + this.dgvProcess.Rows[index].DefaultCellStyle.BackColor = Color.LightGreen; + this.dgvProcess.Rows[index].Selected = true; + this.dgvProcess.CurrentCell = this.dgvProcess.Rows[index].Cells["colResult"]; + this.dgvProcess.Rows[index].Cells["colResult"].Value = "已检"; + })); + if ((defectList[index].X <= 0) || (defectList[index].Y <= 0)) + { + AddTextEvent($"缺陷项", $"移动报错，当前缺陷项({index + 1})坐标:X{defectList[index].X},Y{defectList[index].Y}", WarningEnum.Low); + return; + } + + while (!devContainer.devAxis.isReady(0)) Thread.Sleep(100); + devContainer.devAxis.move_ptp(0, defectList[index].X, AxMoveMode.MODE1_Abs); + while (!devContainer.devAxis.isReady(1)) Thread.Sleep(100); + devContainer.devAxis.move_ptp(1, defectList[index].Y, AxMoveMode.MODE1_Abs); + AddTextEvent($"缺陷项", $"移动完成，当前缺陷项({index + 1})坐标:X{defectList[index].X},Y{defectList[index].Y}"); + } + catch (Exception ex) + { + AddTextEvent("缺陷项", "轴移动失败:" + ex.Message, WarningEnum.High); + warning(WarningEnum.High, true); + } + } + private void gotoNextPic() + { + if (currDefectIndex>= defectList.Count-1) return; + this.Invoke(new System.Action(() => + { + for(int i= currDefectIndex+1;i< defectList.Count; i++) + { + if (this.pictureBox1.Tag == null || this.pictureBox1.Tag.ToString() != defectList[i].Key) + { + AddTextEvent($"缺陷项", $"移至下张图:{i+1}..."); + int preIndex = currDefectIndex; + currDefectIndex = i; + gotoDefctListIndex(currDefectIndex, preIndex); + return; + } + } + + })); + } + private void gotoPrePic() + { + if (currDefectIndex < 1) return; + this.Invoke(new System.Action(() => + { + if (this.pictureBox1.Tag == null) return; + for (int i = currDefectIndex-1; i >=0; i--) + { + if (this.pictureBox1.Tag.ToString() != defectList[i].Key) + { + AddTextEvent($"缺陷项", $"移至上张图:{i + 1}..."); + int preIndex = currDefectIndex; + currDefectIndex = i; + gotoDefctListIndex(currDefectIndex, preIndex); + return; + } + } + + })); + } + private class DefectStruct + { + //Defect_{order.SN}_{res.index}_X{res.Xmm}_Y{res.Ymm} + public string Key { get; set; } + public int CurrIndex { get; set; }//当前缺陷在本大图中的索引0-n + public int MainIndex { get; set; }//大图 + public double MainX { get; set; }//大图X 大相机拍照时原始X,Y轴坐标 + public double MainY { get; set; }//大图X + + //["4","3.9","-0.8","dk","0.39"],["index","X","Y","缺陷类型","缺陷的置信度"] + public int Index { get; set; } + public double X { get; set; } + public double Y { get; set; } + public string DefectName { get; set; }//缺陷类型 + public double DefectCC { get; set; }//缺陷的置信度 + + //2023-10-30 修复情况 + public string Restoratory { get; set; } + } + private double[] convert(JArray data) + { + double[] result = new double[data.Count]; + for (int i = 0; i < data.Count; i++) + result[i]=Convert.ToDouble(data[i]); + return result; + } + /// + /// 工序循环 + /// + /// + /// 0-n + /// 大于等于0正常工序； -1:结束 -2：异常 + private int nextProcess(Models.Product model, int stepIndex) + { + try + { + //记录当前index + this.currProcessIndex = stepIndex; + //this.Invoke(new System.Action(() => + //{ + // try + // { + // this.dgvProcess.Rows[stepIndex].Selected = true; + // dgvProcess.CurrentCell = dgvProcess.Rows[stepIndex].Cells[1]; + // } + // catch { } + //})); + lock (myLock) + { + if (isBreakProcessRun()) + return stepIndex; + } + + var processList = model.AssistStepInfo.ProcessList; + var processInfo = processList[stepIndex]; + string processName = processInfo.ProcessName; + //AddTextEvent($"{stepIndex + 1}-{processName}", $"工序开始..."); + string jsonParams = null;//配方 + + if (model.ProductProcessList != null && model.ProductProcessList.Count > 0)//使用产品配方 + { + ProductProcess productProcessParams = model.ProductProcessList.First(m => m.ProcessCode == processInfo.ProcessCode); + if (productProcessParams != null) + { + jsonParams = productProcessParams.ProcessParams; + AddTextEvent($"{stepIndex + 1}-{processName}", $"使用产品专用配方:{jsonParams}"); + } + } + if (jsonParams == null)//使用流程默认配方 + { + jsonParams = processInfo.ProcessParams; + AddTextEvent($"{stepIndex + 1}-{processName}", $"使用流程默认配方:{jsonParams}"); + } + + // + JObject processParam = JObject.Parse(jsonParams); + if (!processParam.ContainsKey("Disable") || !processParam.Value("Disable")) + { + AutoResetEvent endEvent; + uint sleepPre = processParam.Value("SleepPre"); + uint sleepLater = processParam.Value("SleepLater"); + if (sleepPre > 0) + Thread.Sleep((int)sleepPre); + double limitThresholdVal, lowerThresholdVal; + + //======Switch 工序类型 + int liStatocStepIndex = stepIndex; + switch (processInfo.ProcessCode) + { + case "IOCard": + #region + var direction = (IODirectionEnum)processParam.Value("Direction"); + if (direction == IODirectionEnum.输入 || direction == IODirectionEnum.输入输出) + { + uint IN_Waiting_Timeout = processParam.Value("IN_Waiting_Timeout"); + AddTextEvent($"{stepIndex + 1}-{processName}", $"等待I/O输入信号{(IN_Waiting_Timeout > 0 ? $"(超时时长: {IN_Waiting_Timeout})" : "...")}"); + string[] inValue = processParam.Value("IN_OP_SHOW").ToObject>().ToArray(); + uint inWaitingTime = 0; + while (true) + { + if (isBreakProcessRun()) + return stepIndex; + + if (Util.compareIOInput(inValue, devContainer.devIOCard.DIData)) + break; + + Thread.Sleep(10); + inWaitingTime += 10; + if (IN_Waiting_Timeout > 0 && inWaitingTime >= IN_Waiting_Timeout) + { + AddTextEvent($"{stepIndex + 1}-{processName}", $"输入等待超时告警!", WarningEnum.High); + warning(WarningEnum.Low);//暂停 + return stepIndex; + } + } + AddTextEvent($"{stepIndex + 1}-{processName}", $"I/O输入信号对比完成！"); + } + + if (direction == IODirectionEnum.输出 || direction == IODirectionEnum.输入输出) + devContainer.io_output($"{stepIndex + 1}-{processName}", processParam); + #endregion + break; + case "Axis": + #region + bool asynRun = processParam.Value("AsynRun");//异步 + int AxisIndex = processParam.Value("AxisIndex"); + int DeviceType = processParam.Value("DeviceType"); + + double VelLow = processParam.Value("VelLow"); + double VelHigh = processParam.Value("VelHigh"); + double Acc = processParam.Value("Acc"); + double Dec = processParam.Value("Dec"); + + AxMoveMode MoveMode = (AxMoveMode)processParam.Value("MoveMode");//绝对位置 + double PPUValue = processParam.Value("Value"); + + AddTextEvent($"{stepIndex + 1}-{processName}", $"轴{AxisIndex}准备({(MoveMode == AxMoveMode.MODE1_Abs ? "绝对" : "相对")})运动至{PPUValue}(当前轴状态:{((AxisState)devContainer.devAxis.AxState[AxisIndex]).ToString()})..."); + + ////移动Axis前等待厚度传感器收回 + //if (!Config.SkipHeight) + //{ + // while (devContainer.devHeight.getHeight() < (double)Math.Abs(Config.HeightDev_SafeValue)) + // { + // if (isBreakProcessRun()) + // return stepIndex; + // Thread.Sleep(10); + // } + //} + while (!devContainer.devAxis.isReady(AxisIndex)) + { + Thread.Sleep(100); + if (isBreakProcessRun()) + return stepIndex; + } + devContainer.devAxis.setAxisVelParam(VelLow, VelHigh, Acc, Dec, AxisIndex); + if (!devContainer.devAxis.move_ptp(AxisIndex, PPUValue, MoveMode)) + { + AddTextEvent($"{stepIndex + 1}-{processName}", $"轴{AxisIndex}运动失败！", WarningEnum.Low); + warning(WarningEnum.Low);//终止 + return stepIndex; + } + + AddTextEvent($"{stepIndex + 1}-{processName}", $"等待轴{AxisIndex}运行完成..."); + while (!asynRun && !devContainer.devAxis.isReady(AxisIndex)) + { + Thread.Sleep(100); + if (isBreakProcessRun()) + { + currProcessIndex = stepIndex + 1; + return stepIndex; + } + } + AddTextEvent($"{stepIndex + 1}-{processName}", $"轴{AxisIndex}运行完成,当前命令位置:{devContainer.devAxis.getCmdPos_mm(AxisIndex)},反馈位置:{devContainer.devAxis.getActualPos_mm(AxisIndex)}"); + #endregion + break; + case "Light": + #region + if (Config.SkipLight) + { + AddTextEvent($"{stepIndex + 1}-{processName}", $"设备禁用，忽略此步骤！"); + //setDgvContentCol(liStatocStepIndex, $"设备禁用，忽略此步骤!"); + break; + } + int ChannelIndex = processParam.Value("ChannelIndex"); //通道 + int DigitalValue = processParam.Value("DigitalValue"); //亮度 + int nowDiaitalValue = devContainer.devLight.getDigitalValue(ChannelIndex); + AddTextEvent($"{stepIndex + 1}-{processName}", $"通道{ChannelIndex}当前值:{nowDiaitalValue},准备更新值:{DigitalValue}..."); + devContainer.devLight.setDigitalValue(ChannelIndex, DigitalValue); + nowDiaitalValue = devContainer.devLight.getDigitalValue(ChannelIndex); + AddTextEvent($"{stepIndex + 1}-{processName}", $"通道{ChannelIndex}更新后当前值:{nowDiaitalValue}。"); + #endregion + break; + case "Scanner_CC": + #region + if (Config.SkipScannerCC) + { + AddTextEvent($"{stepIndex + 1}-{processName}", $"设备禁用，忽略此步骤！"); + //setDgvContentCol(liStatocStepIndex, $"设备禁用，忽略此步骤!"); + break; + } + while (!devContainer.devAxis.isReady())//因启用轴异步功能,使用前需等待 + { + Thread.Sleep(100); + if (isBreakProcessRun()) + { + //currProcessIndex = stepIndex;//本工序没执行，step不变 + return stepIndex; + } + } + + float ExposureTimeCC = processParam.Value("ExposureTime"); //曝光 + float GainCC = processParam.Value("Gain"); //增益 + float ResultingFrameRateCC = processParam.Value("ResultingFrameRate"); //帧率 + + AddTextEvent($"{stepIndex + 1}-{processName}", $"相机开始采集照片..."); + devContainer.devScannerCC.setParam(ExposureTimeCC, GainCC, ResultingFrameRateCC); + + AddTextEvent($"{stepIndex + 1}-{processName}", $"相机参数设置完成。"); + AutoResetEvent endEventCC = new AutoResetEvent(false); + //devContainer.devScannerCC.ScanEvent = (num, bmp2) => + //{ + // AddTextEvent($"{stepIndex + 1}-{processName}", $"相机采集照片完成."); + // scannerCBmpQueue.Enqueue(bmp2, + // devContainer.devAxis.getActualPos_mm(0), + // devContainer.devAxis.getActualPos_mm(1)) + // endEventCC.Set();//线程返回 + //}; + devContainer.devScannerCC.ScanEventPath += new System.Action((num, path2) => + { + AddTextEvent($"{stepIndex + 1}-{processName}", $"相机采集照片完成."); + scannerCBmpQueue.Enqueue(new scannerCBmpLoc(path2, + devContainer.devAxis.getActualPos_mm(0), + devContainer.devAxis.getActualPos_mm(1)));//Dequeue + AddTextEvent($"{stepIndex + 1}-{processName}", $"图像队列数量: {scannerCBmpQueue.Count}"); + endEventCC.Set();//线程返回 + }); + if (!devContainer.devScannerCC.scan(1))//软触发拍照 + { + devContainer.devScannerCC.ScanEventPath = null; + AddTextEvent($"{stepIndex + 1}-{processName}", $"相机采集照片失败！", WarningEnum.Low); + warning(WarningEnum.Low);//终止 + return stepIndex; + } + + if (!endEventCC.WaitOne(5000)) + { + devContainer.devScannerCC.ScanEventPath = null; + AddTextEvent($"{stepIndex + 1}-{processName}", $"相机采集照片超时！", WarningEnum.Low); + warning(WarningEnum.Low);//终止 + return stepIndex; + } + devContainer.devScannerCC.ScanEventPath = null; + #endregion + break; + case "Size": + #region + limitThresholdVal = processParam.Value("LimitThresholdVal"); + lowerThresholdVal = processParam.Value("LowerThresholdVal"); + int sizeIndex = processParam.Value("Index"); + double xPos = 0; + double yPos = 0; + if (scannerCBmpQueue.Count < 1) + { + AddTextEvent($"{stepIndex + 1}-{processName}", $"尺寸检测异常，无源图像!!", WarningEnum.Low); + warning(WarningEnum.Low);//暂停 + return stepIndex; + } + var bmpCBmpQueue = scannerCBmpQueue.Dequeue(); + AddTextEvent($"{stepIndex + 1}-{processName}", $"开始尺寸检测，index:{sizeIndex},图像队列数量: {scannerCBmpQueue.Count}..."); + //需要偏移校正，index=0时不能异步 + endEvent = new AutoResetEvent(false); + sizeBmpNum++; + devContainer.libSize.add(new SizeTask() + { + index = sizeIndex, + stepIndex = stepIndex,//仅供回调时用 + engineName = processParam.Value("EngineName"), + bmp = bmpCBmpQueue.BMP,//bmp/file_path二选一，优先bmp + file_path = bmpCBmpQueue.Path, + posX = bmpCBmpQueue.PosX, + posY = bmpCBmpQueue.PosY, + MarkPointList= convert(currProductMarkList), + finishEvent = (res) => + { + if(res.isSucceed) + { + AddTextEvent($"{stepIndex + 1}-{processName}", $"尺寸检测完成，index:{res.index}。"); + } + else + { + //setDgvContentCol(liStatocStepIndex, $"失败:{res.resultInfo}"); + AddTextEvent($"{res.stepIndex + 1}-{processName}", $"尺寸检测失败index:{res.index}:{res.resultInfo}"); + //warning(WarningEnum.Low);//暂停 这里不能暂停，stepIndex和scannerBmpQueue队列也不对了 + } + + sizeBmpNumResult++; + string sizeSavePath = Config.SizeBmp_Path + "\\" + DateTime.Now.ToString("yyyyMMdd") + "\\"; + if (!Directory.Exists(sizeSavePath)) + Directory.CreateDirectory(sizeSavePath); + sizeSavePath += $"SN{this.SN}_I{res.index}_X{res.posX}_Y{res.posY}.bmp"; + if (res.bmp != null) + { + res.bmp.Save(sizeSavePath,ImageFormat.Bmp); + res.bmp.Dispose(); + res.bmp = null; + } + else + { + //File.Copy(res.file_path, defectFileName + ".bmp", true); + API.CopyFile(res.file_path, sizeSavePath, false);//更快 + File.Delete(res.file_path); + } + } + }); + #endregion + break; + case "For": + #region + long UniqueId = processParam.Value("UniqueId"); + int GotoStepIndex = processParam.Value("GotoStepIndex");//1-n + int LimitNum = processParam.Value("LimitNum");//1-n + bool Reset = processParam.Value("Reset"); + if (GotoStepIndex - 1 == stepIndex) + { + AddTextEvent($"{stepIndex + 1}-{processName}", $"For死循环！！！"); + warning(WarningEnum.High); + return stepIndex; + } + if (!devContainer.libFor.dicData.ContainsKey(UniqueId)) + devContainer.libFor.dicData.Add(UniqueId, 0); + // + int Num = devContainer.libFor.dicData[UniqueId]; + Num++; + if (Num <= LimitNum) + { + if (Num == LimitNum) + { + //setDgvContentCol(liStatocStepIndex, $"第[{Num}/{LimitNum}]次，循环完成"); + AddTextEvent($"{stepIndex + 1}-{processName}", $"第[{Num}/{LimitNum}]次，循环完成。"); + } + else + { + //setDgvContentCol(liStatocStepIndex, $"第[{Num}/{LimitNum}]次"); + AddTextEvent($"{stepIndex + 1}-{processName}", $"第[{Num}/{LimitNum}]次跳转到步骤[{GotoStepIndex}]..."); + stepIndex = GotoStepIndex - 2; + } + devContainer.libFor.dicData[UniqueId] = Num; + } + else + { + //setDgvContentCol(liStatocStepIndex, $"已失效不执行"); + AddTextEvent($"{stepIndex + 1}-{processName}", $"本循环已失效不执行！"); + } + + //达到limit重置0 + if (devContainer.libFor.dicData[UniqueId] >= LimitNum && Reset) + { + devContainer.libFor.dicData[UniqueId] = 0; + //setDgvContentCol(liStatocStepIndex, $"第[0/{LimitNum}]次"); + AddTextEvent($"{stepIndex + 1}-{processName}", $"计数器已重置。"); + } + #endregion + break; + case "If": + #region + long UniqueId_if = processParam.Value("UniqueId"); + int GotoStepIndex_if = processParam.Value("GotoStepIndex");//1-n + int LimitNum_if = processParam.Value("LimitNum");//1-n + bool Reset_if = processParam.Value("Reset"); + if (GotoStepIndex_if - 1 == stepIndex) + { + AddTextEvent($"{stepIndex + 1}-{processName}", $"If死循环，不可自我跳转！！！"); + warning(WarningEnum.High); + return stepIndex; + } + // + if (!devContainer.libIF.dicData.ContainsKey(UniqueId_if)) + devContainer.libIF.dicData.Add(UniqueId_if, 0); + // + int Num_if = devContainer.libIF.dicData[UniqueId_if]; + Num_if++; + if (Num_if <= LimitNum_if) + { + if (Num_if == LimitNum_if) + { + //setDgvContentCol(liStatocStepIndex, $"第[{Num_if}/{LimitNum_if}]次，跳转至[{GotoStepIndex_if}]"); + AddTextEvent($"{stepIndex + 1}-{processName}", $"计数器[{Num_if}/{LimitNum_if}]，跳转至步骤[{GotoStepIndex_if}]..."); + stepIndex = GotoStepIndex_if - 2; + } + else + { + //setDgvContentCol(liStatocStepIndex, $"第[{Num_if}/{LimitNum_if}]次，不跳转"); + AddTextEvent($"{stepIndex + 1}-{processName}", $"计数器[{Num_if}/{LimitNum_if}]，不跳转。"); + } + // + devContainer.libIF.dicData[UniqueId_if] = Num_if; + } + else + { + //setDgvContentCol(liStatocStepIndex, $"已失效不执行"); + AddTextEvent($"{stepIndex + 1}-{processName}", $"本IF已失效不执行。"); + } + + //达到limit重置0 + if (devContainer.libIF.dicData[UniqueId_if] >= LimitNum_if && Reset_if) + { + devContainer.libIF.dicData[UniqueId_if] = 0; + //setDgvContentCol(liStatocStepIndex, $"第[0/{LimitNum_if}]次"); + AddTextEvent($"{stepIndex + 1}-{processName}", $"计数器已重置。"); + } + #endregion + break; + default: + AddTextEvent($"{stepIndex + 1}-{processName}", $"未知工序：{processInfo.ProcessCode}"); + warning(WarningEnum.High); + return stepIndex; + } + if (sleepLater > 0) Thread.Sleep((int)sleepLater); + } + + //============结束，判断是否自动下料 + if (stepIndex == processList.Count - 1) + { + setButtonEnabled(tsbtnPause, false);//后面手动模式暂停无意义 + //等待Mark图处理完成 + while (sizeBmpNum != sizeBmpNumResult) + Thread.Sleep(100); + // + this.Invoke(new System.Action(() => + { + this.chkLaser.Checked = true; + this.gpbXYAxis.Enabled = gpbZAxis.Enabled = true; + })); + AddTextEvent("完成", $"Mark点计算工序结束，开始转换主机台缺陷坐标..."); + convert2LocXY(); + AddTextEvent("完成", $"开始进行人工修复..."); + currentPT = CurrentPTEnum.MakeTag; + currentState = CurrentStateEnum.打标中; + setButtonEnabled(tsbtnGoDownPT, true); + setButtonEnabled(tsbtnReset, true); + + //== + currProcessIndex = -1; + return -1; + } + else //继续 + { + return ++stepIndex; + //return nextProcess(model, ++stepIndex); + } + } + catch (Exception ex) + { + if (devContainer.devAxis.isError()) + { + AddTextEvent("工序", $"[{stepIndex}] Err:" + ex.Message); + warning(WarningEnum.High); + } + else + { + AddTextEvent("工序", $"[{stepIndex}] Err:" + ex.Message); + warning(WarningEnum.Low); + } + return -2; + } + } + #endregion + #region Fun + + /// + /// 全局中断 + /// + private void globalBreakEvent(int portIndex, byte data) + { + AddTextEvent("中断命令", $"{portIndex}-HEX:{Convert.ToString(data, 16)}"); + if (compareIOInput(CMDName.启动按钮) && this.tsbtnStart.Enabled) + startCommand(); + else if (compareIOInput(CMDName.暂停按钮) && this.tsbtnPause.Enabled) + warning(WarningEnum.Low, false); + else if (compareIOInput(CMDName.完成下料) && this.tsbtnGoDownPT.Enabled) + gotoDownPT(); + else if (compareIOInput(CMDName.下光源按钮)) + openLowerLight(); + else if (compareIOInput(CMDName.上一张图) && currentState == CurrentStateEnum.打标中 && currDefectIndex > 0) + gotoPrePic(); + else if (compareIOInput(CMDName.下一张图) && currentState == CurrentStateEnum.打标中 && currDefectIndex < defectList.Count - 1) + gotoNextPic(); + else if (compareIOInput(CMDName.上一缺陷) && currentState == CurrentStateEnum.打标中 && currDefectIndex > 0) + gotoDefctListIndex(--currDefectIndex, currDefectIndex + 1); + else if (compareIOInput(CMDName.下一缺陷) && currentState == CurrentStateEnum.打标中 && currDefectIndex < defectList.Count - 1) + gotoDefctListIndex(++currDefectIndex, currDefectIndex - 1); + else if (compareIOInput(CMDName.复位按钮) && this.tsbtnReset.Enabled) + resetCommand(); + + // + if (devContainer.state && warningLevel == WarningEnum.Normal + && currentState == CurrentStateEnum.打标中 && currentPT == CurrentPTEnum.MakeTag) + { + int axisIndex = 0; + bool isJog_axis = (AxisState)devContainer.devAxis.AxState[axisIndex] == AxisState.STA_AX_EXT_JOG; + if(!handleJog(axisIndex, CMDName.手柄左移,1) && !handleJog(axisIndex, CMDName.手柄右移,0)) + { + if (isJog_axis) + { + AddTextEvent("中断命令", $"轴{axisIndex}关闭JOG模式！"); + devContainer.devAxis.closeJogMode(axisIndex);//关闭jog时自动停止 + } + } + axisIndex = 1; + isJog_axis = (AxisState)devContainer.devAxis.AxState[axisIndex] == AxisState.STA_AX_EXT_JOG; + if (!handleJog(axisIndex, CMDName.手柄前移,0) && !handleJog(axisIndex, CMDName.手柄后移,1)) + { + if (isJog_axis) + { + AddTextEvent("中断命令", $"轴{axisIndex}关闭JOG模式！"); + devContainer.devAxis.closeJogMode(axisIndex);//关闭jog时自动停止 + } + } + + } + } + private bool compareIOInput(CMDName key) + { + JObject joJson = Config.CMDProcess[key]; + IODirectionEnum direction = (IODirectionEnum)joJson.Value("Direction"); + if (direction == IODirectionEnum.输入 || direction == IODirectionEnum.输入输出) + { + return Util.compareIOInput( + joJson.Value("IN_OP_SHOW").ToObject>().ToArray(), + devContainer.devIOCard.DIData); + } + return false; + } + private bool handleJog(int axisIndex,CMDName cmd,ushort dir) + { + if (compareIOInput(cmd) && currentState == CurrentStateEnum.打标中) + { + AddTextEvent("中断命令", $"{cmd.ToString()}:开"); + devContainer.devAxis.openJogMode(axisIndex); + devContainer.devAxis.setAxisVelParam((double)Config.Axis_JogVelLow[axisIndex], (double)Config.Axis_JogVelLow[axisIndex], + (double)Config.Axis_JogVelLow[axisIndex], (double)Config.Axis_JogVelLow[axisIndex], axisIndex, true); + devContainer.devAxis.jog(axisIndex, dir);//jog move + return true; + } + return false; + } + /// + /// 报警,只响应low,high + /// + private void warning(WarningEnum level, bool buzzer = true) + { + if (level == WarningEnum.Normal) + return; + + lock (myLock) + warningLevel = level; + if (level == WarningEnum.Low)//暂停 + { + currentState = CurrentStateEnum.暂停; + pauseCommand(buzzer); + } + else if (level == WarningEnum.High)//急停 + { + currentState = CurrentStateEnum.急停; + devContainer.devAxis.stopNow(); + + stopNowCommand(); + } + + //启用报警消除按钮 + setButtonEnabled(tsbtnWarning, true); + } + private void resetUIValue() + { + currProcessIndex = -1; + currProductModel = null; + currProductMarkList = null; + scannerCBmpQueue.Clear(); + defectBmpsDir.Clear(); + this.Invoke(new System.Action(() => + { + cbxSN.Enabled = false; + cbxSN.Text = txtProductCode.Text = txtProductName.Text = txtBatchId.Text = + txtBatchId.Text = txtCreateTime.Text = ""; + + + this.gpbDefectList.Text = $"缺陷明细"; + this.dgvProcess.DataSource = null; + this.lstLog.Items.Clear(); + + this.pictureBox1.Image = null; + pictureBox1.Refresh(); + })); + } + private void delDirFiles(string dirPath) + { + try + { + var files = Directory.EnumerateFiles(dirPath, "*.bmp", SearchOption.TopDirectoryOnly); + foreach (string file in files) + API.DeleteFile(file); + } + catch (Exception ex) + { + + } + } + + public delegate void AddTextDelegate(string tag, string msg, WarningEnum level); + /// + /// 异步输出日志 + /// + /// 模板标识 + /// 内容 + /// + private void AddTextEvent(string tag, string msg, WarningEnum level = WarningEnum.Normal) + { + try + { + if (InvokeRequired) + { + Invoke(new AddTextDelegate(AddTextEvent), new object[] + { + tag, + msg, + level + }); + } + else + { + if (tag != null && tag != "") + tag = $" - [{tag}]"; + + var now = DateTime.Now; + msg = now.ToString("HH:mm:ss fff") + tag + " - " + msg; + //cont = MyHelper.subString(cont, 300); + + //写日志，warn和error日志直接写 + writeLog(now, level, msg); + + // + //if (type > 0) + // cont = $"{cont}"; + + msg = (level == WarningEnum.Normal ? "B" : level == WarningEnum.Low ? "Y" : "R") + msg; + this.Invoke(new System.Action(() => + { + if (this.lstLog.Items.Count > 1000) + this.lstLog.Items.Clear(); + lstLog.Items.Insert(0, msg); + })); + //日志滚动 + //lstLog.SelectedIndex = lstLog.Items.Count - 1; + } + } + catch (Exception ex) + { + //MessageBox.Show("AddTextEvent ex=(" + ex.Message + ")", "提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, 0); + } + } + private void lstLog_DrawItem(object sender, DrawItemEventArgs e) + { + e.DrawBackground(); + if (e.Index < 0) return; + + string str = lstLog.Items[e.Index].ToString(); + e.Graphics.DrawString(str.Substring(1), e.Font, + new SolidBrush(str[0] == 'R' ? Color.Red : (str[0] == 'Y' ? Color.Orange : Color.Black)), + e.Bounds); + } + private void writeLog(DateTime now, WarningEnum level, string text) + { + string directory = Config.LogPath + "\\" + DateTime.Now.ToString("yyyyMM") + "\\"; + //if (type == 0) directory = Application.StartupPath + "\\Log\\Info\\"; + //else if (type == 1) directory = Application.StartupPath + "\\Log\\Warn\\"; + //else directory = Application.StartupPath + "\\Log\\Error\\"; + + if (!System.IO.Directory.Exists(directory)) + System.IO.Directory.CreateDirectory(directory); + + File.AppendAllText(directory + now.ToString("yyyyMMdd") + ".log", text + "\r\n"); + } + #endregion + + private void tsbtnOpenDev_Click(object sender, EventArgs e) + { + Config.LoadAllConfig(); + if(string.IsNullOrWhiteSpace(Config.DBConStr)|| string.IsNullOrWhiteSpace(Config.ServerIP)) + { + AddTextEvent("设备启动", "启动失败，请先设置数据库和主机台通讯地址！",WarningEnum.High); + return; + } + //设置程序最小/大线程池 + // Get the current settings. + int minWorker, minIOC; + ThreadPool.GetMinThreads(out minWorker, out minIOC); + ThreadPool.SetMinThreads(25, minIOC); + //ThreadPool.SetMaxThreads(256, 256); + + this.tsbtnOpenDev.Enabled = false; + scannerCBmpQueue.Clear(); + //scannerCBmpIndex = 0; + + this.resetUIValue(); + currentState = CurrentStateEnum.等待复位; + warningLevel = WarningEnum.Normal; + currentPT = CurrentPTEnum.InitPT; + this.tsbtnWarning.Enabled = this.tsbtnGoDownPT.Enabled = this.tsbtnStart.Enabled + = this.tsbtnStopNow.Enabled = this.tsbtnPause.Enabled = this.tsbtnReset.Enabled + = this.gpbXYAxis.Enabled = gpbZAxis.Enabled = false; + //后台线程回调事件 + devContainer.StateChange = (state, msg) => + { + if (state) + { + //全局中断 + devContainer.devIOCard.INEvent = globalBreakEvent; + devContainer.OutDebugEvent = (tag, debugInfo) => + { + AddTextEvent(tag, debugInfo); + }; + // + AddTextEvent("设备启动", "请先进行复位操作！"); + this.Invoke(new System.Action(() => + { + this.tsbtnReset.Enabled = true; + tsbtnWarning.Enabled = this.tsbtnStart.Enabled = this.tsbtnGoDownPT.Enabled + = this.tsbtnPause.Enabled = this.tsbtnStopNow.Enabled = false; + + this.chkLaser.Enabled = true; + this.tsbtnOpenDev.Enabled = true; + this.tsbtnOpenDev.Visible = false; + this.tsbtnCloseDev.Visible = true; + })); + + timer.Elapsed += Timer_Elapsed; + timer.Interval = 500; + timer.Start(); + } + else + { + AddTextEvent("设备启动", $"启动失败，{msg}", WarningEnum.High); + this.Invoke(new System.Action(() => + { + this.chkLaser.Enabled = false; + this.tsbtnOpenDev.Enabled = true; + this.tsbtnOpenDev.Visible = true; + this.tsbtnCloseDev.Visible = false; + })); + } + + }; + devContainer.WarningEvent = (level, msg) => + { + AddTextEvent("设备事件", msg, level); + if (level == WarningEnum.High) + warning(level, true); + }; + AddTextEvent("设备启动", "启动"); + devContainer.start(IntPtr.Zero, IntPtr.Zero); + } + private void Timer_Elapsed(object sender, System.Timers.ElapsedEventArgs e) + { + this.Invoke(new System.Action(() => + { + this.tsAxisState.Text = $"[命令位:{devContainer.devAxis.CmdPos[0]} 反馈位:{devContainer.devAxis.ActualPos[0]} ({((AxisState)devContainer.devAxis.AxState[0]).ToString()})] | " + + $"[命令位:{devContainer.devAxis.CmdPos[1]} 反馈位:{devContainer.devAxis.ActualPos[1]} ({((AxisState)devContainer.devAxis.AxState[1]).ToString()})] | " + + $"[命令位:{devContainer.devAxis.CmdPos[2]} 反馈位:{devContainer.devAxis.ActualPos[2]} ({((AxisState)devContainer.devAxis.AxState[2]).ToString()})] | " + + $"[命令位:{devContainer.devAxis.CmdPos[3]} 反馈位:{devContainer.devAxis.ActualPos[3]} ({((AxisState)devContainer.devAxis.AxState[3]).ToString()})] | "; + })); + } + private void tsbtnCloseDev_Click(object sender, EventArgs e) + { + AddTextEvent("设备停止", $"设备停止..."); + this.tsbtnOpenDev.Visible = true; + this.tsbtnCloseDev.Visible = false; + + this.chkLaser.Enabled = false; + this.tsbtnReset.Enabled = tsbtnWarning.Enabled = this.tsbtnStart.Enabled = this.tsbtnGoDownPT.Enabled + = this.tsbtnPause.Enabled = this.tsbtnStopNow.Enabled + = this.gpbXYAxis.Enabled = this.gpbZAxis.Enabled = false; + + if (devContainer.state) + { + devContainer.devIOCard.reset(); + devContainer.io_output(CMDName.IO默认输出); + } + timer.Stop(); + devContainer.stop(); + } + private void dgvProcess_CellDoubleClick(object sender, DataGridViewCellEventArgs e) + { + if (e.RowIndex < 0 || !devContainer.state || currentState != CurrentStateEnum.打标中) + return; + + int preIndex = currDefectIndex; + currDefectIndex = e.RowIndex; + gotoDefctListIndex(currDefectIndex, preIndex); + } + + private void 流程管理ToolStripMenuItem_Click(object sender, EventArgs e) + { + if (devContainer.state) + { + MessageBox.Show("请先停止设备，再进行流程修改！", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning); + return; + } + + FrmStepList frm = new FrmStepList(); + frm.ShowDialog(); + } + + private void 产品管理ToolStripMenuItem_Click(object sender, EventArgs e) + { + //if (devContainer.state) + //{ + // MessageBox.Show("请先停止设备，再进行产品修改！", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning); + // return; + //} + + FrmProductList frm = new FrmProductList(); + frm.ShowDialog(); + } + private void loadOrderSNList() + { + try + { + //ConditionalType: 0-等于 3-大于等于 5-小于等于 6-IN "CSharpTypeName":"int" + JArray domainList =new JArray(); + domainList.Add(new JObject() + { + {"FieldName","State" }, + {"FieldValue",0 },//0-初始; 5-已检测 + {"ConditionalType",0 }, + }); + domainList.Add(new JObject() + { + {"FieldName","DefectCount" }, + {"FieldValue",1 }, + {"ConditionalType",3 }, + }); + domainList.Add(new JObject() + { + {"FieldName","CreateTime" }, + {"FieldValue",DateTime.Now.AddDays(-1) }, + {"ConditionalType",3 }, + }); + var list = svcOrder.GetList("Order", "SN", domainList.ToString(), "SN DESC"); + List snList = new List(); + foreach(var item in list) + snList.Add(item.ToList().Select(m => m.Value.ToString()).ToArray()[0]); + + this.Invoke(new System.Action(() => + { + this.cbxSN.Text = ""; + this.cbxSN.Items.Clear(); + this.cbxSN.Items.AddRange(snList.ToArray()); + })); + } + catch (Exception ex) + { + AddTextEvent("启动", "加载已检测网版编码失败:" + ex.Message, WarningEnum.Low); + } + } + + private void splitContainer1_SizeChanged(object sender, EventArgs e) + { + this.gpbProductInfo.Width = this.gpbDefectList.Width = splitContainer1.Panel2.Width-10; + this.gpbProductInfo.Top = this.splitContainer1.ClientSize.Height- this.gpbProductInfo.Height; + this.gpbDefectList.Height = this.gpbProductInfo.Top-10; + + this.cbxSN.Width= this.txtProductCode.Width = this.txtProductName.Width + = this.txtBatchId.Width = this.txtCreateTime.Width = this.gpbProductInfo.Width- this.cbxSN.Left-5; + //this.dgvProcess.Width = gpbDefectList.Width - 10; + //this.dgvProcess.Height = this.splitContainer1.ClientSize.Height - this.gpbProductInfo.Height; + + // + + } + private void splitContainer2_SizeChanged(object sender, EventArgs e) + { + this.tsbtnPause.Left = this.tsbtnGoDownPT.Left = this.splitContainer1.SplitterDistance- this.tsbtnPause.Width - 10; + this.gpbZAxis.Left = this.tsbtnPause.Left - this.gpbZAxis.Width-10; + this.gpbXYAxis.Left = this.gpbZAxis.Left - this.gpbXYAxis.Width - 10; + this.gpbLog.Width = this.gpbXYAxis.Left - 10; + this.splitContainer2.SplitterDistance = this.ClientRectangle.Height - gpbLog.Height - 10; + } + + private void tsbtnReset_Click(object sender, EventArgs e) + { + Task.Run(() => this.resetCommand()); + } + private void tsbtnStart_Click(object sender, EventArgs e) + { + Task.Run(() => this.startCommand()); + } + private void tsbtnPause_Click(object sender, EventArgs e) + { + warning(WarningEnum.Low, false); + } + + private void tsbtnGoDownPT_Click(object sender, EventArgs e) + { + AddTextEvent("下料", "准备下料。。。"); + // Task.Run(() => this.gotoDownPT()); + gotoDownPT(); + } + private void tsbtnWarning_Click(object sender, EventArgs e) + { + //if (warningLevel == WarningEnum.Normal) + //{ + // tsbtnWarning.Enabled = false; + // return; + //} + + //重置AXIS状态 + devContainer.devAxis.resetAxisState(); + if (!devContainer.devAxis.isReady()) + { + AddTextEvent("解除报警", "轴状态未恢复，解除报警失败！", warningLevel); + return; + } + if (devContainer.devAxis.isError()) + { + AddTextEvent("解除报警", "轴IO状态异常，解除报警失败！", warningLevel); + return; + } + //if (!this.disableDoorSensor && compareIOInput(CMDName.门磁告警输入)) + //{ + // AddTextEvent("解除报警", "门磁告警未清除 ，解除报警失败！", warningLevel); + // return; + //} + //if (!this.disableDoorSensor && compareIOInput(CMDName.喷墨告警输入)) + //{ + // AddTextEvent("解除报警", "喷墨告警输入未清除 ，解除报警失败！", warningLevel); + // return; + //} + ////关闭蜂鸣器 + //devContainer.io_output(CMDName.蜂鸣器输出, false, true, 0); + //devContainer.io_output(CMDName.红灯输出, false, true, 0); + //devContainer.io_output(CMDName.复位按钮, false, true, 0); + if (warningLevel == WarningEnum.High) + { + AddTextEvent("解除报警", "急停告警已解除，但必需进行复位操作！", warningLevel); + currentState = CurrentStateEnum.等待复位; + this.tsbtnReset.Enabled = true; + tsbtnWarning.Enabled = this.tsbtnStart.Enabled = this.tsbtnGoDownPT.Enabled + = this.tsbtnPause.Enabled = this.tsbtnStopNow.Enabled = false; + } + else + { + //devContainer.io_output(CMDName.黄灯输出); + AddTextEvent("解除报警", "告警已解除，请继续选择下一步操作！", warningLevel); + if (currentPT == CurrentPTEnum.MakeTag) + currentState = CurrentStateEnum.打标中; + else + currentState = CurrentStateEnum.等待启动; + + tsbtnWarning.Enabled = false; + this.tsbtnStart.Enabled = this.tsbtnGoDownPT.Enabled = true; + this.tsbtnReset.Enabled = this.tsbtnPause.Enabled = this.tsbtnStopNow.Enabled = true; + } + warningLevel = WarningEnum.Normal; + } + + private void 测试ToolStripMenuItem_Click(object sender, EventArgs e) + { + //devContainer.start(IntPtr.Zero, IntPtr.Zero); + //devContainer.state = true; + //currentState = CurrentStateEnum.等待扫码; + //cbxSN.Enabled = true; + //runStep(); + + //Bitmap bmp = (Bitmap)Bitmap.FromFile(Application.StartupPath + "\\test.bmp"); + //AddTextEvent("", $"{this.splitContainer1.Width},{this.pnlPic.Width},bmp:{bmp.Width}"); + //pnlPic.BackColor = Color.Red; + //reloadPic(bmp); + + + //for (int i = 0; i < 100; i++) + // this.dgvProcess.Rows.Add(i, i, i, i, i, i, i, i, i, i, i); + //this.dgvProcess.Rows[1].DefaultCellStyle.BackColor = Color.LightGreen; + + //loadOrderSNList(); + } + + private void btnFront_MouseDown(object sender, MouseEventArgs e) + { + if (devContainer.state && currentState == CurrentStateEnum.打标中) + { + ushort dir; + int axisIndex; + PictureBox btn = sender as PictureBox; + switch (btn.Name) + { + case "btnFront": + dir = 1; + axisIndex = 1; + break; + case "btnBack": + dir = 0; + axisIndex = 1; + break; + case "btnLeft": + dir = 1; + axisIndex = 0; + break; + case "btnRight": + dir = 0; + axisIndex = 0; + break; + case "btnZUp": + dir = 0; + axisIndex = 2; + break; + case "btnZDown": + dir = 1; + axisIndex = 2; + break; + default: + return; + } + + // + devContainer.devAxis.openJogMode(axisIndex); + devContainer.devAxis.setAxisVelParam((double)Config.Axis_JogVelLow[axisIndex], (double)Config.Axis_JogVelLow[axisIndex], + (double)Config.Axis_JogVelLow[axisIndex], (double)Config.Axis_JogVelLow[axisIndex], axisIndex, true); + devContainer.devAxis.jog(axisIndex, dir);//jog move + } + } + private void btnFront_MouseUp(object sender, MouseEventArgs e) + { + devContainer.devAxis.closeJogMode(); + } + + private void chkLaser_CheckedChanged(object sender, EventArgs e) + { + if (!devContainer.state) return; + + if(chkLaser.Checked) + devContainer.io_output(CMDName.激光灯输出); + else + devContainer.io_output(CMDName.激光灯输出, false, true, 0); + } + + private void tsbtnLog_Click(object sender, EventArgs e) + { + if (string.IsNullOrWhiteSpace(Config.LogPath)) return; + string lsPath = (Config.LogPath + "\\" + DateTime.Now.ToString("yyyyMM") + "\\").Replace("\\\\", "\\"); + if (!Directory.Exists(lsPath)) + Directory.CreateDirectory(lsPath); + System.Diagnostics.Process.Start("explorer.exe", lsPath); + } + + + private void FrmMain_KeyUp(object sender, KeyEventArgs e) + { + //AddTextEvent("KEY",e.KeyCode.ToString()); + switch (e.KeyCode) + { + //case Keys.Left://上一张图 + // if (devContainer.state && currentState == CurrentStateEnum.打标中 && currDefectIndex > 0) + // gotoPrePic(); + // break; + case Keys.F:// Keys.Right://下一张图 + if (devContainer.state && currentState == CurrentStateEnum.打标中 && currDefectIndex < defectList.Count - 1) + gotoNextPic(); + break; + case Keys.K://Keys.Up://上一缺陷 + if (devContainer.state && currentState == CurrentStateEnum.打标中 && currDefectIndex > 0) + gotoDefctListIndex(--currDefectIndex, currDefectIndex+1); + break; + case Keys.P://Keys.Down://下一缺陷 + if (devContainer.state && currentState == CurrentStateEnum.打标中 && currDefectIndex < defectList.Count - 1) + gotoDefctListIndex(++currDefectIndex, currDefectIndex-1); + break; + } + } + + private void 关于ToolStripMenuItem_Click(object sender, EventArgs e) + { + } + + private void cbxSN_KeyUp(object sender, KeyEventArgs e) + { + if (e.KeyCode == Keys.Enter) + { + if (currentState != CurrentStateEnum.等待扫码) return; + string sn = this.cbxSN.Text.Trim(); + if (string.IsNullOrWhiteSpace(sn)) + return; + + //FrmInput frm = new FrmInput(productCodeList, "请选择产品编码:"); + //if (frm.ShowDialog() != DialogResult.OK && string.IsNullOrWhiteSpace(frm.inputData)) + // return; + Task.Factory.StartNew(() => + { + devContainer.devCodeScanner.ScanerEvent?.Invoke(sn); + }); + } + } + + private void tsbtnGoDownPT_Click_1(object sender, EventArgs e) + { + AddTextEvent("下料", "准备下料。。。"); + // Task.Run(() => this.gotoDownPT()); + gotoDownPT(); + } + + private void cbxSN_KeyPress(object sender, KeyPressEventArgs e) + { + //if (e.KeyChar == (char)Keys.Enter) + //{ + // if (currentState != CurrentStateEnum.等待扫码) return; + // string sn = this.cbxSN.Text.Trim(); + // if (string.IsNullOrWhiteSpace(sn)) + // return; + + // //FrmInput frm = new FrmInput(productCodeList, "请选择产品编码:"); + // //if (frm.ShowDialog() != DialogResult.OK && string.IsNullOrWhiteSpace(frm.inputData)) + // // return; + // Task.Factory.StartNew(() => + // { + // devContainer.devCodeScanner.ScanerEvent?.Invoke(sn); + // }); + //} + } + + } +} diff --git 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W61PGu1vGq9R1TEjW5yFeaFhMgpN2Cgfg/WM08cYNdR6xgnPlxPYWXjlVUbb/4wfoy+6PipncWL5Wow8 + SH4YPU7nVFyiV5w+Z9x56LhSPsih1y7t3A0fI1uu0dbd+DmuHjpcvsM0eW7Je4G1eBqeiMaHqKXPMY0X + kq0Pd5Qfx6T6fIq7hbVY87P2HfxfSGi8Nn2Oi2TNuDT9CL2XmWAum9emTpLdWCO3vJI5DcLCvaFdpDYl + Tf88t3RA+YPv/Axya5Mnyp7gsNu/lDqNo+XrqElIlvMT0vXZaGmLusKtxqe+gJyfRiYJa2CBLzLK3tIe + AK1AW6AUWdS89ZpWXtY9XOrGTpSLU6bpFwuu+Eos1grcHQh/03cOT8s7YB00Zd3CZZ1q//Z9xToNtR4C + DwLW92sUBYEQwIMiGeRMDwjcikL1u3GrrerbT84njJVfksbLb7hkEv6mj7GdHYJlpaLUzWwbtAG5CSAK + dAB8KNb3axQEgEdAX5AEZoDnwZKoVm3W5gYGHlhhsfxcqGiXVqm2ZrJC0erfMpvPzwwwl/Vq3XoltAtA + FogHvUF74JwFv8YpoohiC2BiMAgD3UAPEA56gggX+J9+xrsC6juBdsAM2gAfzU2mfwC/MVhDDiVv1QAA + AABJRU5ErkJggg== diff --git a/halftoneproject-master/AssistClient/Properties/AssemblyInfo.cs b/halftoneproject-master/AssistClient/Properties/AssemblyInfo.cs index ab37ccc..aada5ec 100644 --- a/halftoneproject-master/AssistClient/Properties/AssemblyInfo.cs +++ b/halftoneproject-master/AssistClient/Properties/AssemblyInfo.cs @@ -32,5 +32,5 @@ using System.Runtime.InteropServices; //可以指定所有这些值，也可以使用“生成号”和“修订号”的默认值 //通过使用 "*"，如下所示: // [assembly: AssemblyVersion("1.0.*")] -[assembly: AssemblyVersion("1.0.0.0")] -[assembly: AssemblyFileVersion("1.0.0.0")] +[assembly: AssemblyVersion("1.2.1.0")] +[assembly: AssemblyFileVersion("1.2.1.0")] diff --git a/halftoneproject-master/Code/Device/DefectLib.cs b/halftoneproject-master/Code/Device/DefectLib.cs index f4f95f4..8c3d7de 100644 --- a/halftoneproject-master/Code/Device/DefectLib.cs +++ b/halftoneproject-master/Code/Device/DefectLib.cs @@ -1,504 +1,504 @@ -using System; -using System.Collections.Generic; -using System.Diagnostics; -using System.Drawing; -using System.Drawing.Imaging; -using System.IO; -using System.Linq; -using System.Reflection; -using System.Threading; -using System.Threading.Tasks; -using Microsoft.ML.OnnxRuntime; -using Microsoft.ML.OnnxRuntime.Tensors; -using OpenCvSharp; -using Yolo5; - -namespace ProductionControl.Device -{ - public class DefectLib : IDisposable - { - public Action WarningEvent; - /// - /// 检测结果JSON(原图,结果) - /// - public Action finishEvent; - /// - /// 是否打开设备成功 - /// - public bool IsInit { get; private set; } = false; - //private System.Timers.Timer timer = new System.Timers.Timer(); - private Yolo_Class yolo1; - private InferenceSession _onnxSession; - - // - private Thread t_task, t_task_operation, t_task_operation2, t_task_tag; - //=======task list - private List taskList = new List(); - private List taskOperationList = new List(); - private List taskTagList = new List(); - public DefectLib() - { - } - public bool start() - { - try - { - yolo1 = new Yolo_Class(); - //加载模型（只加载一次即可） - //string modelFilePath = Path.GetDirectoryName(Assembly.GetExecutingAssembly().Location) + "\\DevCfg\\best.onnx"; - //_onnxSession = yolo1.LoadModel(modelFilePath, true);//false-CPU true-显卡 - - IsInit = true; - //timer.Elapsed += Timer_Elapsed; - //timer.Interval = 100; - //timer.Enabled = true; - taskList.Clear(); - taskOperationList.Clear(); - taskTagList.Clear(); - - t_task = new System.Threading.Thread(runStep); - t_task.IsBackground = true; - t_task.Start(); - - t_task_operation = new System.Threading.Thread(run2); - t_task_operation.IsBackground = true; - t_task_operation.Start(); - - t_task_operation2 = new System.Threading.Thread(run2); - t_task_operation2.IsBackground = true; - t_task_operation2.Start(); - - //t_task_tag = new System.Threading.Thread(run3); - //t_task_tag.IsBackground = true; - //t_task_tag.Start(); - return true; - } - catch (Exception ex) - { - WarningEvent?.Invoke(WarningEnum.High, ex.Message); - return false; - } - } - public void stop() - { - if (!IsInit) return; - - try - { - IsInit = false; - //timer.Elapsed -= Timer_Elapsed; - //释放模型 - if (_onnxSession != null) - { - _onnxSession.Dispose(); - _onnxSession = null; - } - _preLoadONNXFilePath = null; - - if (t_task != null) - { - bool b = t_task.Join(5000); - if (!b) t_task.Abort(); - t_task = null; - } - - if (t_task_operation != null) - { - bool b = t_task_operation.Join(5000); - if (!b) t_task_operation.Abort(); - t_task_operation = null; - } - if (t_task_operation2 != null) - { - bool b = t_task_operation2.Join(5000); - if (!b) t_task_operation2.Abort(); - t_task_operation2 = null; - } - if (t_task_tag != null) - { - bool b = t_task_tag.Join(5000); - if (!b) t_task_tag.Abort(); - t_task_tag = null; - } - taskList.Clear(); - taskOperationList.Clear(); - taskTagList.Clear(); - } - catch { } - } - private string _preLoadONNXFilePath;//记录上次成功加载的模型，不重复加载 - public void loadModelFile(string onnxFilePath) - { - //string modelFilePath = Path.GetDirectoryName(Assembly.GetExecutingAssembly().Location) + "\\DevCfg\\best.onnx"; - //不重复加载 - if (!string.IsNullOrWhiteSpace(_preLoadONNXFilePath) && _preLoadONNXFilePath.ToLower() == onnxFilePath.ToLower()) - return; - Task.Run(async () => - { - if (_onnxSession != null) - { - _onnxSession.Dispose(); - _onnxSession = null; - } - _onnxSession = yolo1.LoadModel(onnxFilePath, true);//false-CPU true-显卡 - _preLoadONNXFilePath = onnxFilePath; - }); - - } - /// - /// 保存图片 - /// - /// 图片 - /// 保存路径 - /// 保存名称 - private void SaveImage(Bitmap Img, string pictureUrl, string pictureName) - { - if (!Directory.Exists(pictureUrl)) - { - Directory.CreateDirectory(pictureUrl); - } - FileInfo FileUrl = new FileInfo(pictureUrl);//防止路径中有日期导致路径错误 - - try - { - using (Bitmap bitmap = new Bitmap(Img)) - { - using (MemoryStream stream = new MemoryStream()) - { - bitmap.Save(stream, ImageFormat.Bmp); - System.Drawing.Image img = System.Drawing.Image.FromStream(stream); - //img.Save(FileUrl +"\\"+ pictureName); - //img.Dispose(); - string szURL = FileUrl + "\\" + pictureName; - img.Save(szURL, ImageFormat.Bmp); - img.Dispose(); - } - } - } - catch (Exception) - { - if (Img != null) - { - Img.Dispose(); - } - } - } - private void runStep() - { - while (IsInit) - { - if (taskList.Count < 1 || _onnxSession == null) - { - Thread.Sleep(5); - continue; - } - - // - var task = pop(); - try - { - if (task != null) - { - Stopwatch stopwatch = Stopwatch.StartNew(); - //源图 - //Bitmap bmp = yolo1.Read2Bmp(file_path); - //切割图像，输入图像格式14208*10640 - stopwatch.Start(); - task.bmps_cut = yolo1.OpenCVToCutsMat(task.bmp, task.cut_size.Width, task.cut_size.Height); - stopwatch.Stop(); - task.stopwatch[0] = stopwatch.ElapsedMilliseconds; - - //Resize图像 - stopwatch.Restart(); - task.bmps_resize = yolo1.OpenCVToResizesMat(task.bmps_cut, task.resize.Width, task.resize.Height); - stopwatch.Stop(); - task.stopwatch[1] = stopwatch.ElapsedMilliseconds; - - //预处理模型 - stopwatch.Restart(); - task.tensors = yolo1.PreprocessImageMat(task.bmps_resize); - stopwatch.Stop(); - task.stopwatch[2] = stopwatch.ElapsedMilliseconds; - - lock (taskOperationList) - taskOperationList.Add(task); - } - Thread.Sleep(5); - } - catch (Exception ex) - { - WarningEvent?.Invoke(WarningEnum.Low, "DefectLib task1 err:" + ex.Message); - task.isSucceed = false; - task.resultInfo = ex.Message; - callback(task); - } - } - } - - private void run2() - { - while (IsInit) - { - if (taskOperationList.Count < 1) - { - Thread.Sleep(5); - continue; - } - - // - var task = pop2(); - int liStep = 0; - try - { - if (task != null) - { - Stopwatch stopwatch = Stopwatch.StartNew(); - //====运行推理（必需单队列） - stopwatch.Start(); - IDisposableReadOnlyCollection[] results = yolo1.RunModlel(_onnxSession, task.tensors); - liStep = 1; - task.informationList = yolo1.ScreeningResults_YD(results, task.bmps_resize, task.thresholds, task.thresholdsClass, task.recAreaThreshold); - liStep = 2; - - //当前大图上缺陷个数 - int currPicDefectCount = 0; - for (int x = 0; x < task.informationList.Count(); x++) - currPicDefectCount += task.informationList[x].Count(); - task.defectCount = currPicDefectCount; - stopwatch.Stop(); - task.stopwatch[3] = stopwatch.ElapsedMilliseconds; - liStep = 3; - if (task.informationList.Count > 0) - { - liStep = 4; - //lock (taskTagList) - // taskTagList.Add(task); - //====打标 ,有缺陷返回缺陷图片数组，没缺陷返回所有图片数组 - stopwatch.Restart(); - task.bmps_tag = yolo1.DrawYoloPrediction2Mat(task.bmps_cut, task.informationList, 27, SixLabors.ImageSharp.Color.OrangeRed, task.resize.Width, - task.Xmm, task.Ymm, out task.defectInfor2RestorationDesk); - - liStep = 5; +using System; +using System.Collections.Generic; +using System.Diagnostics; +using System.Drawing; +using System.Drawing.Imaging; +using System.IO; +using System.Linq; +using System.Reflection; +using System.Threading; +using System.Threading.Tasks; +using Microsoft.ML.OnnxRuntime; +using Microsoft.ML.OnnxRuntime.Tensors; +using OpenCvSharp; +using Yolo5; + +namespace ProductionControl.Device +{ + public class DefectLib : IDisposable + { + public Action WarningEvent; + /// + /// 检测结果JSON(原图,结果) + /// + public Action finishEvent; + /// + /// 是否打开设备成功 + /// + public bool IsInit { get; private set; } = false; + //private System.Timers.Timer timer = new System.Timers.Timer(); + private Yolo_Class yolo1; + private InferenceSession _onnxSession; + + // + private Thread t_task, t_task_operation, t_task_operation2, t_task_tag; + //=======task list + private List taskList = new List(); + private List taskOperationList = new List(); + private List taskTagList = new List(); + public DefectLib() + { + } + public bool start() + { + try + { + yolo1 = new Yolo_Class(); + //加载模型（只加载一次即可） + //string modelFilePath = Path.GetDirectoryName(Assembly.GetExecutingAssembly().Location) + "\\DevCfg\\best.onnx"; + //_onnxSession = yolo1.LoadModel(modelFilePath, true);//false-CPU true-显卡 + + IsInit = true; + //timer.Elapsed += Timer_Elapsed; + //timer.Interval = 100; + //timer.Enabled = true; + taskList.Clear(); + taskOperationList.Clear(); + taskTagList.Clear(); + + t_task = new System.Threading.Thread(runStep); + t_task.IsBackground = true; + t_task.Start(); + + t_task_operation = new System.Threading.Thread(run2); + t_task_operation.IsBackground = true; + t_task_operation.Start(); + + t_task_operation2 = new System.Threading.Thread(run2); + t_task_operation2.IsBackground = true; + t_task_operation2.Start(); + + //t_task_tag = new System.Threading.Thread(run3); + //t_task_tag.IsBackground = true; + //t_task_tag.Start(); + return true; + } + catch (Exception ex) + { + WarningEvent?.Invoke(WarningEnum.High, ex.Message); + return false; + } + } + public void stop() + { + if (!IsInit) return; + + try + { + IsInit = false; + //timer.Elapsed -= Timer_Elapsed; + //释放模型 + if (_onnxSession != null) + { + _onnxSession.Dispose(); + _onnxSession = null; + } + _preLoadONNXFilePath = null; + + if (t_task != null) + { + bool b = t_task.Join(5000); + if (!b) t_task.Abort(); + t_task = null; + } + + if (t_task_operation != null) + { + bool b = t_task_operation.Join(5000); + if (!b) t_task_operation.Abort(); + t_task_operation = null; + } + if (t_task_operation2 != null) + { + bool b = t_task_operation2.Join(5000); + if (!b) t_task_operation2.Abort(); + t_task_operation2 = null; + } + if (t_task_tag != null) + { + bool b = t_task_tag.Join(5000); + if (!b) t_task_tag.Abort(); + t_task_tag = null; + } + taskList.Clear(); + taskOperationList.Clear(); + taskTagList.Clear(); + } + catch { } + } + private string _preLoadONNXFilePath;//记录上次成功加载的模型，不重复加载 + public void loadModelFile(string onnxFilePath) + { + //string modelFilePath = Path.GetDirectoryName(Assembly.GetExecutingAssembly().Location) + "\\DevCfg\\best.onnx"; + //不重复加载 + if (!string.IsNullOrWhiteSpace(_preLoadONNXFilePath) && _preLoadONNXFilePath.ToLower() == onnxFilePath.ToLower()) + return; + Task.Run(async () => + { + if (_onnxSession != null) + { + _onnxSession.Dispose(); + _onnxSession = null; + } + _onnxSession = yolo1.LoadModel(onnxFilePath, true);//false-CPU true-显卡 + _preLoadONNXFilePath = onnxFilePath; + }); + + } + /// + /// 保存图片 + /// + /// 图片 + /// 保存路径 + /// 保存名称 + private void SaveImage(Bitmap Img, string pictureUrl, string pictureName) + { + if (!Directory.Exists(pictureUrl)) + { + Directory.CreateDirectory(pictureUrl); + } + FileInfo FileUrl = new FileInfo(pictureUrl);//防止路径中有日期导致路径错误 + + try + { + using (Bitmap bitmap = new Bitmap(Img)) + { + using (MemoryStream stream = new MemoryStream()) + { + bitmap.Save(stream, ImageFormat.Bmp); + System.Drawing.Image img = System.Drawing.Image.FromStream(stream); + //img.Save(FileUrl +"\\"+ pictureName); + //img.Dispose(); + string szURL = FileUrl + "\\" + pictureName; + img.Save(szURL, ImageFormat.Bmp); + img.Dispose(); + } + } + } + catch (Exception) + { + if (Img != null) + { + Img.Dispose(); + } + } + } + private void runStep() + { + while (IsInit) + { + if (taskList.Count < 1 || _onnxSession == null) + { + Thread.Sleep(5); + continue; + } + + // + var task = pop(); + try + { + if (task != null) + { + Stopwatch stopwatch = Stopwatch.StartNew(); + //源图 + //Bitmap bmp = yolo1.Read2Bmp(file_path); + //切割图像，输入图像格式14208*10640 + stopwatch.Start(); + task.bmps_cut = yolo1.OpenCVToCutsMat(task.bmp, task.cut_size.Width, task.cut_size.Height); + stopwatch.Stop(); + task.stopwatch[0] = stopwatch.ElapsedMilliseconds; + + //Resize图像 + stopwatch.Restart(); + task.bmps_resize = yolo1.OpenCVToResizesMat(task.bmps_cut, task.resize.Width, task.resize.Height); + stopwatch.Stop(); + task.stopwatch[1] = stopwatch.ElapsedMilliseconds; + + //预处理模型 + stopwatch.Restart(); + task.tensors = yolo1.PreprocessImageMat(task.bmps_resize); + stopwatch.Stop(); + task.stopwatch[2] = stopwatch.ElapsedMilliseconds; + + lock (taskOperationList) + taskOperationList.Add(task); + } + Thread.Sleep(5); + } + catch (Exception ex) + { + WarningEvent?.Invoke(WarningEnum.Low, "DefectLib task1 err:" + ex.Message); + task.isSucceed = false; + task.resultInfo = ex.Message; + callback(task); + } + } + } + + private void run2() + { + while (IsInit) + { + if (taskOperationList.Count < 1) + { + Thread.Sleep(5); + continue; + } + + // + var task = pop2(); + int liStep = 0; + try + { + if (task != null) + { + Stopwatch stopwatch = Stopwatch.StartNew(); + //====运行推理（必需单队列） + stopwatch.Start(); + IDisposableReadOnlyCollection[] results = yolo1.RunModlel(_onnxSession, task.tensors); + liStep = 1; + task.informationList = yolo1.ScreeningResults_YD(results, task.bmps_resize, task.thresholds, task.thresholdsClass, task.recAreaThreshold); + liStep = 2; + + //当前大图上缺陷个数 + int currPicDefectCount = 0; + for (int x = 0; x < task.informationList.Count(); x++) + currPicDefectCount += task.informationList[x].Count(); + task.defectCount = currPicDefectCount; + stopwatch.Stop(); + task.stopwatch[3] = stopwatch.ElapsedMilliseconds; + liStep = 3; + if (task.informationList.Count > 0) + { + liStep = 4; + //lock (taskTagList) + // taskTagList.Add(task); + //====打标 ,有缺陷返回缺陷图片数组，没缺陷返回所有图片数组 + stopwatch.Restart(); + task.bmps_tag = yolo1.DrawYoloPrediction2Mat(task.bmps_cut, task.informationList, 27, SixLabors.ImageSharp.Color.OrangeRed, task.resize.Width, + task.Xmm, task.Ymm, out task.defectInfor2RestorationDesk); + + liStep = 5; if (Config.OpenFlawDistribution) { //大图缺陷坐标转换到图纸坐标 if (!string.IsNullOrWhiteSpace(task.drawingPagePath) && task.defectInfor2RestorationDesk != null && task.defectInfor2RestorationDesk.Count > 0) - task.defectInfor2RestorationDeskPage = yolo1.DefectDrawGerberImage(task.drawingPagePath, task.defectInfor2RestorationDesk); - } - stopwatch.Stop(); - task.stopwatch[4] = stopwatch.ElapsedMilliseconds; - - liStep = 6; - task.bmpCompress = yolo1.ResizesMat_4(task.bmp); - task.isSucceed = true; - callback(task); - } - else - { - task.isSucceed = true; - callback(task); - } - } - Thread.Sleep(5); - } - catch (Exception ex) - { - WarningEvent?.Invoke(WarningEnum.Low, $"DefectLib task2 err({liStep}):" + ex.Message); - task.isSucceed = false; - task.resultInfo = ex.Message; - callback(task); - } - } - } - /// - /// 已不用 - /// - private void run3() - { - while (IsInit) - { - if (taskTagList.Count < 1) - { - Thread.Sleep(0); - continue; - } - - // - var task = pop3(); - try - { - if (task != null) - { - Stopwatch stopwatch = Stopwatch.StartNew(); - //====打标 ,有缺陷返回缺陷图片数组，没缺陷返回所有图片数组 - stopwatch.Start(); - task.bmps_tag = yolo1.DrawYoloPrediction2Mat(task.bmps_cut, task.informationList, 27, SixLabors.ImageSharp.Color.OrangeRed, task.resize.Width, - task.Xmm,task.Ymm,out task.defectInfor2RestorationDesk); - stopwatch.Stop(); - task.stopwatch[4] = stopwatch.ElapsedMilliseconds; - task.isSucceed = true; - callback(task); - } - } - catch (Exception ex) - { - WarningEvent?.Invoke(WarningEnum.Low, "DefectLib task3 err:" + ex.Message); - task.isSucceed = false; - task.resultInfo = ex.Message; - callback(task); - } - } - } - private void callback(DefectTask task) - { - //返回成功/失败,异步调用 - if (task.finishEvent != null || (task.finishEvent = finishEvent) != null) - //task.finishEvent.BeginInvoke(result, errInfo, res => task.finishEvent.EndInvoke(res), null); - System.Threading.ThreadPool.QueueUserWorkItem(waitCallback, task); - } - //异步回调 - WaitCallback waitCallback = new WaitCallback(o => - { - var task = (DefectTask)o; - task.finishEvent(task); - }); - - public class DefectTask - { - public int stepIndex; - public string processName; - - public string drawingPagePath;//图纸路径bmp - //图索引 - public int index = 0; - /// - /// 绝对位置-----X2轴 - /// - public double Xmm; - /// - /// 绝对位置-----Y轴 - /// - public double Ymm; - /// - /// 源文件 - /// - public Mat bmp; - public Mat bmpCompress;//压缩有缺陷大图 - public System.Drawing.Size cut_size = new System.Drawing.Size(592, 532); - public System.Drawing.Size resize = new System.Drawing.Size(224, 224); - /// - /// 阈值 - /// - public float thresholds = 0.4f; - /// - /// 种类阈值 - /// - public string thresholdsClass; - /// - /// 缺陷在面积内数量 - /// - public Dictionary recAreaThreshold; - /// - /// 完成后回调 - /// - public Action finishEvent; - - // - public long createTime = DateTime.Now.Ticks; - public DateTime nowTime; - //中间变量，供step2使用 - public Mat[] bmps_cut; - public Mat[] bmps_resize; - //预处理模型 - public Tensor[] tensors; - - //==结果返回 - public List[]>> informationList; - public int defectCount;//informationList中的缺陷数 - - public List> defectInfor2RestorationDesk, defectInfor2RestorationDeskPage;//打标缺陷转为图纸的坐标 - public Bitmap[] bmps_tag; //打标小图 //bmps_tag.count<=bmps_cut.count bmps_tag.count=informationList.count - public bool isSucceed;//转换是否成功 - public string resultInfo = "";//成功或失败信息 - public long[] stopwatch = new long[5]; - } - - public void add(DefectTask task) - { - lock (taskList) - taskList.Add(task); - } - /// - /// 打标 返回每张图的绝对位置X,Y - /// - /// 缺陷小图索引 - /// 拍照位绝对位置-----X2轴 - /// 拍照位绝对位置-----Y轴 - /// 裁剪小图的宽592 - /// 裁剪小图的高532 - public List makeTag(int defectBmpIndex, double X, double Y, int imagewidth, int imageheight) - { - return yolo1.ImageXY(defectBmpIndex, X, Y, imagewidth, imageheight); - } - /// - /// 用相机1查看缺陷点 - /// - /// - /// - /// - /// - /// - /// - public List viewTag(int defectBmpIndex, double X, double Y, int imagewidth, int imageheight) - { - return yolo1.ImageXY2(defectBmpIndex, X, Y, imagewidth, imageheight); - } - private DefectTask pop() - { - lock (taskList) - { - if (taskList.Count < 1) - return null; - - //int index = 0;// taskList.FindIndex(p => { return p.isSync; }); - //if (index < 0) index = 0; - var task = taskList[0]; - taskList.RemoveAt(0); - return task; - } - } - private DefectTask pop2() - { - lock (taskOperationList) - { - if (taskOperationList.Count < 1) - return null; - - //int index = 0;// taskList.FindIndex(p => { return p.isSync; }); - //if (index < 0) index = 0; - var task = taskOperationList[0]; - taskOperationList.RemoveAt(0); - return task; - } - } - private DefectTask pop3() - { - lock (taskTagList) - { - if (taskTagList.Count < 1) - return null; - - //int index = 0;// taskList.FindIndex(p => { return p.isSync; }); - //if (index < 0) index = 0; - var task = taskTagList[0]; - taskTagList.RemoveAt(0); - return task; - } - } - - public void Dispose() - { - stop(); - } - } -} + task.defectInfor2RestorationDeskPage = yolo1.DefectDrawGerberImage(task.drawingPagePath, task.defectInfor2RestorationDesk); + } + stopwatch.Stop(); + task.stopwatch[4] = stopwatch.ElapsedMilliseconds; + + liStep = 6; + task.bmpCompress = yolo1.ResizesMat_4(task.bmp); + task.isSucceed = true; + callback(task); + } + else + { + task.isSucceed = true; + callback(task); + } + } + Thread.Sleep(5); + } + catch (Exception ex) + { + WarningEvent?.Invoke(WarningEnum.Low, $"DefectLib task2 err({liStep}):" + ex.Message); + task.isSucceed = false; + task.resultInfo = ex.Message; + callback(task); + } + } + } + /// + /// 已不用 + /// + private void run3() + { + while (IsInit) + { + if (taskTagList.Count < 1) + { + Thread.Sleep(0); + continue; + } + + // + var task = pop3(); + try + { + if (task != null) + { + Stopwatch stopwatch = Stopwatch.StartNew(); + //====打标 ,有缺陷返回缺陷图片数组，没缺陷返回所有图片数组 + stopwatch.Start(); + task.bmps_tag = yolo1.DrawYoloPrediction2Mat(task.bmps_cut, task.informationList, 27, SixLabors.ImageSharp.Color.OrangeRed, task.resize.Width, + task.Xmm,task.Ymm,out task.defectInfor2RestorationDesk); + stopwatch.Stop(); + task.stopwatch[4] = stopwatch.ElapsedMilliseconds; + task.isSucceed = true; + callback(task); + } + } + catch (Exception ex) + { + WarningEvent?.Invoke(WarningEnum.Low, "DefectLib task3 err:" + ex.Message); + task.isSucceed = false; + task.resultInfo = ex.Message; + callback(task); + } + } + } + private void callback(DefectTask task) + { + //返回成功/失败,异步调用 + if (task.finishEvent != null || (task.finishEvent = finishEvent) != null) + //task.finishEvent.BeginInvoke(result, errInfo, res => task.finishEvent.EndInvoke(res), null); + System.Threading.ThreadPool.QueueUserWorkItem(waitCallback, task); + } + //异步回调 + WaitCallback waitCallback = new WaitCallback(o => + { + var task = (DefectTask)o; + task.finishEvent(task); + }); + + public class DefectTask + { + public int stepIndex; + public string processName; + + public string drawingPagePath;//图纸路径bmp + //图索引 + public int index = 0; + /// + /// 绝对位置-----X2轴 + /// + public double Xmm; + /// + /// 绝对位置-----Y轴 + /// + public double Ymm; + /// + /// 源文件 + /// + public Mat bmp; + public Mat bmpCompress;//压缩有缺陷大图 + public System.Drawing.Size cut_size = new System.Drawing.Size(592, 532); + public System.Drawing.Size resize = new System.Drawing.Size(224, 224); + /// + /// 阈值 + /// + public float thresholds = 0.4f; + /// + /// 种类阈值 + /// + public string thresholdsClass; + /// + /// 缺陷在面积内数量 + /// + public Dictionary recAreaThreshold; + /// + /// 完成后回调 + /// + public Action finishEvent; + + // + public long createTime = DateTime.Now.Ticks; + public DateTime nowTime; + //中间变量，供step2使用 + public Mat[] bmps_cut; + public Mat[] bmps_resize; + //预处理模型 + public Tensor[] tensors; + + //==结果返回 + public List[]>> informationList; + public int defectCount;//informationList中的缺陷数 + + public List> defectInfor2RestorationDesk, defectInfor2RestorationDeskPage;//打标缺陷转为图纸的坐标 + public Bitmap[] bmps_tag; //打标小图 //bmps_tag.count<=bmps_cut.count bmps_tag.count=informationList.count + public bool isSucceed;//转换是否成功 + public string resultInfo = "";//成功或失败信息 + public long[] stopwatch = new long[5]; + } + + public void add(DefectTask task) + { + lock (taskList) + taskList.Add(task); + } + /// + /// 打标 返回每张图的绝对位置X,Y + /// + /// 缺陷小图索引 + /// 拍照位绝对位置-----X2轴 + /// 拍照位绝对位置-----Y轴 + /// 裁剪小图的宽592 + /// 裁剪小图的高532 + public List makeTag(int defectBmpIndex, double X, double Y, int imagewidth, int imageheight) + { + return yolo1.ImageXY(defectBmpIndex, X, Y, imagewidth, imageheight); + } + /// + /// 用相机1查看缺陷点 + /// + /// + /// + /// + /// + /// + /// + public List viewTag(int defectBmpIndex, double X, double Y, int imagewidth, int imageheight) + { + return yolo1.ImageXY2(defectBmpIndex, X, Y, imagewidth, imageheight); + } + private DefectTask pop() + { + lock (taskList) + { + if (taskList.Count < 1) + return null; + + //int index = 0;// taskList.FindIndex(p => { return p.isSync; }); + //if (index < 0) index = 0; + var task = taskList[0]; + taskList.RemoveAt(0); + return task; + } + } + private DefectTask pop2() + { + lock (taskOperationList) + { + if (taskOperationList.Count < 1) + return null; + + //int index = 0;// taskList.FindIndex(p => { return p.isSync; }); + //if (index < 0) index = 0; + var task = taskOperationList[0]; + taskOperationList.RemoveAt(0); + return task; + } + } + private DefectTask pop3() + { + lock (taskTagList) + { + if (taskTagList.Count < 1) + return null; + + //int index = 0;// taskList.FindIndex(p => { return p.isSync; }); + //if (index < 0) index = 0; + var task = taskTagList[0]; + taskTagList.RemoveAt(0); + return task; + } + } + + public void Dispose() + { + stop(); + } + } +} diff --git a/halftoneproject-master/Code/FrmProductInfo.Designer.cs b/halftoneproject-master/Code/FrmProductInfo.Designer.cs index 8f1bd80..c803048 100644 --- a/halftoneproject-master/Code/FrmProductInfo.Designer.cs +++ b/halftoneproject-master/Code/FrmProductInfo.Designer.cs @@ -121,6 +121,7 @@ this.tabPage2 = new System.Windows.Forms.TabPage(); this.tabPage4 = new System.Windows.Forms.TabPage(); this.flpQualifiedPannel = new System.Windows.Forms.FlowLayoutPanel(); + this.cbHavePad = new System.Windows.Forms.CheckBox(); this.groupBox10.SuspendLayout(); this.panel10.SuspendLayout(); ((System.ComponentModel.ISupportInitialize)(this.numTensionDownFloatValue)).BeginInit(); @@ -1039,6 +1040,7 @@ // panel6 // this.panel6.BackColor = System.Drawing.Color.White; + this.panel6.Controls.Add(this.cbHavePad); this.panel6.Controls.Add(this.label24); this.panel6.Controls.Add(this.cbMainGrid); this.panel6.Controls.Add(this.cbMarkDisturb); @@ -1061,7 +1063,7 @@ // cbMainGrid // this.cbMainGrid.AutoSize = true; - this.cbMainGrid.Location = new System.Drawing.Point(199, 47); + this.cbMainGrid.Location = new System.Drawing.Point(158, 47); this.cbMainGrid.Name = "cbMainGrid"; this.cbMainGrid.Size = new System.Drawing.Size(72, 16); this.cbMainGrid.TabIndex = 1; @@ -1235,6 +1237,16 @@ this.flpQualifiedPannel.Size = new System.Drawing.Size(416, 326); this.flpQualifiedPannel.TabIndex = 0; // + // cbHavePad + // + this.cbHavePad.AutoSize = true; + this.cbHavePad.Location = new System.Drawing.Point(236, 47); + this.cbHavePad.Name = "cbHavePad"; + this.cbHavePad.Size = new System.Drawing.Size(102, 16); + this.cbHavePad.TabIndex = 6; + this.cbHavePad.Text = "是否存在Pad点"; + this.cbHavePad.UseVisualStyleBackColor = true; + // // FrmProductInfo // this.AutoScaleDimensions = new System.Drawing.SizeF(6F, 12F); @@ -1392,5 +1404,6 @@ private System.Windows.Forms.CheckBox cbMainGrid; private System.Windows.Forms.CheckBox cbMarkDisturb; private System.Windows.Forms.Label label24; + private System.Windows.Forms.CheckBox cbHavePad; } } \ No newline at end of file diff --git a/halftoneproject-master/Code/FrmProductInfo.cs b/halftoneproject-master/Code/FrmProductInfo.cs index 029c84e..5a4dd2a 100644 --- a/halftoneproject-master/Code/FrmProductInfo.cs +++ b/halftoneproject-master/Code/FrmProductInfo.cs @@ -76,6 +76,8 @@ namespace ProductionControl this.cbMarkDisturb.Checked = (m.MarkDisturb == 1); this.cbMainGrid.Checked = (m.MainGrid == 1); + this.cbHavePad.Checked = (m.HavePad == 1); + Models.Attachment attachmentFile = model.AttachmentList.FirstOrDefault(x => x.Type == 0); if (attachmentFile!=null) { @@ -240,6 +242,7 @@ namespace ProductionControl //2023-12-18 主栅 model.MarkDisturb = this.cbMarkDisturb.Checked?1:0; model.MainGrid = this.cbMainGrid.Checked ? 1 : 0; + model.HavePad = this.cbHavePad.Checked?1: 0; bool result; if (model.Id == 0) @@ -336,6 +339,8 @@ namespace ProductionControl //2023-12-18 int tMarkDistrub = this.cbMarkDisturb.Checked ? 1 : 0; int tMainGrid = this.cbMainGrid.Checked ? 1 : 0; + //2024-1-24 + int tHavePad = this.cbHavePad.Checked ? 1 : 0; Task.Run(() => { @@ -344,7 +349,7 @@ namespace ProductionControl //2023-11-3 mark //yolo.gerber2image(targFilePath, bmpPath); - double[] markParam = new double[6]; + double[] markParam = new double[7]; if(tempClass.Contains("乳剂")) markParam[0] = 2; else if (tempClass.Contains("PI")) @@ -359,6 +364,7 @@ namespace ProductionControl markParam[3] = 1; markParam[4] = 0; markParam[5] = 0; + markParam[6] = 0; } else { @@ -367,6 +373,7 @@ namespace ProductionControl markParam[3] = tempIndex == 1 ? 0 : 1; markParam[4] = tMarkDistrub; markParam[5] = tMainGrid; + markParam[6] = tHavePad; } yolo.gerber2image(targFilePath, bmpPath, markParam); diff --git a/halftoneproject-master/Code/FrmProductInfo.resx b/halftoneproject-master/Code/FrmProductInfo.resx index ce2b9fd..d7dbf49 100644 --- a/halftoneproject-master/Code/FrmProductInfo.resx +++ b/halftoneproject-master/Code/FrmProductInfo.resx @@ -127,16 +127,16 @@ iVBORw0KGgoAAAANSUhEUgAAACAAAAAgCAYAAABzenr0AAAAAXNSR0IArs4c6QAAAARnQU1BAACxjwv8 - YQUAAAAJcEhZcwAADsMAAA7DAcdvqGQAAAIeSURBVFhH7ZfLShxBFIaPCJKAIuQFghHdCO5MSFCzES/Z - zyKIduyq6q7TxoXkDdyJbhQfwEswgYAv4E506QVcZJmduE4IJoRcThU1PV2ZmpmunkYQ/OGjZ6rq/P1P - 9emeGbiXQx0QJePEdGG4nAKeDBk/D1UqXcDiQxD4txQ4rhjnnBI4UmfSPhPGPYe4HEsLGX6hT7ALIt7z - 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V1.2.3： 3.更新上传图纸Mark点选项 4.增加pt和线宽补偿 V1.2.4： - 1.修复自动删除图片，设置天数存在小数点之后不起效问题1 \ No newline at end of file + 1.修复自动删除图片，设置天数存在小数点之后不起效问题1 + 2.加入pad点检测 +V1.2.4: + 新增比对缺陷：wtg未通过 qs缺失 dc多出 按顺序展示在修复台 \ No newline at end of file