geboshi_V1/LeatherProject/LeatherApp/Page/FHome.cs

5704 lines
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C#
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#define OnLine
#define JM
//#define Oracle //禾欣使用oracle数据库
#define NT //新流程
//#define UPDATA
using HZH_Controls;
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using IKapC.NET;
using Irony.Parsing;
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using LeatherApp.Device;
using LeatherApp.Device.CamerUtil;
using LeatherApp.Interface;
using LeatherApp.Utils;
using Models;
using Newtonsoft.Json;
using Newtonsoft.Json.Linq;
using OpenCvSharp;
using OpenCvSharp.Extensions;
using S7.Net;
using Service;
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using SqlSugar;
using SqlSugar.DbConvert;
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using Sunny.UI;
using Sunny.UI.Win32;
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using System;
using System.Collections;
using System.Collections.Concurrent;
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using System.Collections.Generic;
using System.ComponentModel;
using System.Data;
using System.Diagnostics;
using System.Drawing;
using System.Drawing.Imaging;
using System.IO;
using System.Linq;
using System.Reflection;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using System.Windows.Forms;
using static System.Windows.Forms.VisualStyles.VisualStyleElement.TaskbarClock;
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namespace LeatherApp.Page
{
public partial class FHome : UIPage
{
private WarningEnum warningLevel;//警告等级
private CurrentStateEnum currentState;//当前状态
private DevContainer devContainer = new DevContainer();
private Service.ProductService svcProduct = new Service.ProductService();
private Service.RecordsService svcRecord = new Service.RecordsService();
private bool defectPauseForUser = false;
//private Models.Product currProductModel = null;//当前产品
//private Models.Records record = null;
private Stopwatch pStopWatch=new Stopwatch();//计算速度用,暂停时停止计数
private Stopwatch ptStopWatch = new Stopwatch();//计算速度用,暂停时停止计数
private double ptTime = 0;
private double ptLen = 0;
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private object lockScanPhoto = new object();
private object lockCurrKey = new object();
private int currKey=0;
private Hashtable htTask = new Hashtable();//默认单线程写入不用lock, 多线程安全同步读取用Synchronized
//无产品编码时加载
FProductInfo frmProduct;
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private double ThnDieLen = 0;
//private Dictionary<int, Mat> defectTag = new Dictionary<int, Mat>();
private Dictionary<int, string> defectTag = new Dictionary<int, string>();
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//裁切偏移
private double OffsetCut = 0.2;
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//云端
private CloudMgr cloudMgr = new CloudMgr();
private bool init_Cloud;
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//
private bool _residueWarnningLenStop;
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//判断是否已经扫码获取erp信息
private bool _IsGetErpCode = false;
/// <summary>
/// 当前需要上传的数据
/// </summary>
private UploadDataRecords CurrUploadDataRecords;
#region
private class tScanPhotoInfo
{
/// <summary>
///
/// </summary>
/// <param name="_devIndex"></param>
/// <param name="_photoIndex">1-n 第1张会把1改为0</param>
/// <param name="_path"></param>
public tScanPhotoInfo(int _devIndex, int _photoIndex, string _path)
{
devIndex = _devIndex;
photoIndex = _photoIndex;
path = _path;
}
public tScanPhotoInfo(int _devIndex, int _photoIndex, Mat _mat, double dis = 0)
{
devIndex = _devIndex;
photoIndex = _photoIndex;
mat = _mat;
CurrDis = dis;
}
public int devIndex { get; set; }
/// <summary>
/// 0-n
/// </summary>
public int photoIndex { get; set; }
public string path { get; set; }
public Mat mat { get; set; }
public double CurrDis { get; set; }
}
#endregion
//主流程
private CancellationTokenSource _cts;
private ConcurrentQueue<tScanPhotoInfo> _matList1 = new ConcurrentQueue<tScanPhotoInfo>();
private ConcurrentQueue<tScanPhotoInfo> _matList2 = new ConcurrentQueue<tScanPhotoInfo>();
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public FHome(FProductInfo frm)
{
InitializeComponent();
frmProduct = frm;
if(Config.Camer_Name == CamerDevNameEnum.)
IKapCLib.ItkManInitialize();
#region dataGridView设置
uiDataGridView1.AllowUserToAddRows = uiDataGridView1.AllowUserToDeleteRows = false;//用户添加删除行
uiDataGridView1.AllowUserToResizeRows = false;//用户调整行大小
uiDataGridView1.AllowUserToResizeColumns = false;//用户调整列大小
uiDataGridView1.SelectionMode = DataGridViewSelectionMode.FullRowSelect;//只可选中整行,不是单元格
//显示行号与列宽度自动调整
uiDataGridView1.RowHeadersVisible = true;
uiDataGridView1.RowHeadersWidth = 60;
uiDataGridView1.ColumnHeadersHeightSizeMode = DataGridViewColumnHeadersHeightSizeMode.DisableResizing;
uiDataGridView1.RowHeadersWidthSizeMode = DataGridViewRowHeadersWidthSizeMode.AutoSizeToAllHeaders;//数据量过百绑定太变
uiDataGridView1.RowPostPaint += (sender, e) =>//序号列头
{
Utils.Util.showRowNum_onDataGrid_RowPostPaint(this.uiDataGridView1, sender, e);
//Rectangle rectangle = new Rectangle(e.RowBounds.Location.X, e.RowBounds.Location.Y, uiDataGridView1.RowHeadersWidth - 4, e.RowBounds.Height);
//TextRenderer.DrawText(e.Graphics, (e.RowIndex).ToString(), uiDataGridView1.RowHeadersDefaultCellStyle.Font, rectangle, uiDataGridView1.RowHeadersDefaultCellStyle.ForeColor, TextFormatFlags.VerticalCenter | TextFormatFlags.Right);
};
for (int i = 0; i < uiDataGridView1.Columns.Count; i++)//禁止点击列头排序
uiDataGridView1.Columns[i].SortMode = DataGridViewColumnSortMode.NotSortable;
////行列交叉处标题
//if (dataGridView1.RowHeadersVisible) dataGridView1.TopLeftHeaderCell.Value = "SPH/CYL";
//事件
//this.uiDataGridView1.DataBindingComplete += this.uiDataGridView1_DataBindingComplete;//bing data时发生可修改单元格内容
//this.uiDataGridView1.SelectIndexChange += uiDataGridView1_SelectIndexChange;//选择行时发行
this.uiDataGridView1.CellClick += uiDataGridView1_CellClick; ;
#endregion
this.ucColorListDefect.ColorChanged = (xcode, xcolor) =>
{
try
{
//var item = Config.getDefectItem(xcode);
//if (item != null)
//{
// item["color"] = xcolor;
//Config.SaveDefectItemList(Config.defectItemList);
//}
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}
catch (Exception ex)
{
this.AddTextEvent(DateTime.Now, "事件", "缺陷颜色修改后保存失败!");
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}
};
if (Config.OpenHouDuJiLu)
this.uilbHD.Visible = true;
else
this.uilbHD.Visible = false;
if (Config.CustomerName != "XCL")
{
btnCut.Visible = false;
btnFenJuan.Visible = false;
}
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}
private void uiDataGridView1_CellClick(object sender, DataGridViewCellEventArgs e)
{
AddTextEvent(DateTime.Now, "表格查询", $"Row:{e.RowIndex} currKey={currKey}", WarningEnum.Normal,false);
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if (e.RowIndex < 0 || currKey == 0)
{
UIMessageTip.ShowError($"无记录{e.RowIndex}-{currKey}", 1000);
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return;
}
try
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{
Records record = Hashtable.Synchronized(htTask)[currKey] as Records;
//var defectInfo = record.DefectInfoList[record.DefectInfoList.Count - e.RowIndex-1];//按顺序索引引用
//var defectInfo = record.DefectInfoList.FirstOrDefault(m => m.uid == (long)this.uiDataGridView1.CurrentRow.Cells["colUid"].Value);
var defectInfo = record.DefectInfoList.FirstOrDefault(m => m.CentreX == (double)this.uiDataGridView1.CurrentRow.Cells["colX"].Value
&& (m.CentreY/100) == (double)this.uiDataGridView1.CurrentRow.Cells["colY"].Value);
if (defectInfo == null)
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{
UIMessageTip.ShowError("此记录已不存在!", 1000);
return;
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}
if (defectInfo.imageID != null)
{
try
{
string filename = Path.Combine(Config.appBasePath + "\\TempPic\\", $"{defectInfo.imageID}.jpg");
var pmat = new Mat(filename);//defectPuaseImgList[liPhotoIndex].Clone();
var pimage = (Bitmap)pmat.ToBitmap().Clone();
this.picDefectImage.loadImage(pimage);
this.picDefectImage.Refresh();
}
catch (Exception ex)
{
UIMessageTip.ShowError($"此记录临时图片已不存在!{ex.Message}", 1000);
}
}
else
UIMessageTip.ShowError("此记录图片已不存在!", 1000);
//选中
this.Invoke(new System.Action(() =>
{
if (lineChartDefect.Option.Series != null && lineChartDefect.Option.Series.ContainsKey("SELECT"))
{
lineChartDefect.Option.Series["SELECT"].Clear();
lineChartDefect.Option.Series["SELECT"].Add(defectInfo.CentreX, defectInfo.CentreY / 100);
lineChartDefect.Refresh();
}
}));
AddTextEvent(DateTime.Now, "表格查询", $"查询完成 Row:{this.uiDataGridView1.CurrentRow.Index} Uid={this.uiDataGridView1.CurrentRow.Cells["colUid"].Value} X={(double)this.uiDataGridView1.CurrentRow.Cells["colX"].Value} Y={(double)this.uiDataGridView1.CurrentRow.Cells["colY"].Value}", WarningEnum.Normal, false);
}
catch (Exception ex)
{
UIMessageTip.ShowError($"记录出错{ex.Message}", 2000);
return;
}
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}
private void lineChartDefect_Click(object sender, EventArgs e)
{
if (lineChartDefect.Option.Series != null && lineChartDefect.Option.Series.ContainsKey("SELECT") && lineChartDefect.Option.Series["SELECT"].DataCount > 0)
{
lineChartDefect.Option.Series["SELECT"].Clear();
lineChartDefect.Refresh();
}
}
#region
private void resetUIValue(bool resetCurrKey=true)
{
firstTest = true;
//if(resetCurrKey)
// currKey = 0;
pStopWatch.Reset();
ptStopWatch.Reset();
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this.Invoke(new System.Action(() =>
{
lblLen.Text = "0米";
lblSpeed.Text = "速度0米/分";
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this.uilbKF.Text = $"当前幅宽0cm";
this.uilbHD.Text = $"当前厚度0,0,0";
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//txtBarCodeName.Text = txtBatchId.Text = txtReelId.Text = "";
if (string.IsNullOrEmpty(numErpLen.Text))
numErpLen.Text = "0";
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this.lineChartDefect.SetOption(new UILineOption());
this.lineChartFaceWidth.SetOption(new UILineOption());
this.lineChartHouDu.SetOption(new UILineOption());
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this.uiDataGridView1.DataSource = null;
this.uiDataGridView1.Rows.Clear();
this.lstboxLog.Items.Clear();
this.picDefectImage.clear();
this.picScanner1.Image = this.picScanner2.Image = null;
picScanner1.Refresh();
picScanner2.Refresh();
}));
}
/// <summary>
/// 全局中断
/// </summary>
private void globalBreakEvent(int portIndex, byte data)
{
AddTextEvent(DateTime.Now,"I/0状态", $"{portIndex}{Convert.ToString(data, 2)}", WarningEnum.Normal, false);
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if (compareIOInput(CMDName.) && this.btnStart.Enabled)
{
if (!_IsGetErpCode)
{
AddTextEvent(DateTime.Now, "启动", "还未扫码获取检测信息!", WarningEnum.Low);
return;
}
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this.devContainer.devIOCard.writeBitState(0, 0, true);
this.startCommand();
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 0, false);
});
}
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else if (compareIOInput(CMDName.) && this.btnPause.Enabled)
{
this.devContainer.devIOCard.writeBitState(0, 1, true);
this.pauseCommand();//true 输出暂停不会触发输入暂停
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
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}
//else if (compareIOInput(CMDName.金属检测输入) && this.btnPause.Enabled)
//{
// //在可暂停的情况下检测金属才记录数据
//}
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//else if (compareIOInput(CMDName.复位按钮) && this.tsbtnReset.Enabled)
// resetCommand();
//else if (!this.disableBuzzer && compareIOInput(CMDName.门磁告警输入))
// warning(WarningEnum.Low, true);
//else if (!this.disableBuzzer && compareIOInput(CMDName.喷墨告警输入))
// warning(WarningEnum.Low, true);
}
private bool compareIOInput(CMDName key)
{
JObject joJson = Config.CMDProcess[key];
IODirectionEnum direction = (IODirectionEnum)joJson.Value<int>("Direction");
if (direction == IODirectionEnum. || direction == IODirectionEnum.)
{
return Util.compareIOInput(
joJson.Value<JArray>("IN_OP_SHOW").ToObject<List<string>>().ToArray(),
devContainer.devIOCard.DIData);
}
return false;
}
/// <summary>
/// 报警,只响应low,high
/// </summary>
private void warning(WarningEnum level, bool buzzer = true)
{
if (level == WarningEnum.Normal)
return;
//lock (myLock)
warningLevel = level;
//if ((int)level >= (int)WarningEnum.Low)//暂停
{
//currentState = CurrentStateEnum.暂停;
if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
this.devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
}
pauseCommand(buzzer);
}
//else if (level == WarningEnum.High)//急停
//{
// currentState = CurrentStateEnum.急停;
// devContainer.devAxis.stopNow();
// stopNowCommand();
//}
//启用报警消除按钮
//this.Invoke(new System.Action(() =>
//{
// tsbtnWarning.Enabled = true;
//}));
}
object _lockDrawPoints = new object();
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/// <summary>
/// 重新生成缺陷分布(cm2M在内部转换)
/// </summary>
/// <param name="lstDefectInfo">Records.DefectInfoList</param>
/// <param name="XSizeRange">幅宽</param>
/// <param name="YSizeRange">卷长度</param>
private void reDrawDefectPoints(string modelName, List<DefectInfo> lstDefectInfo, double[] XSizeRange=null, double[] YSizeRange=null,bool addSelRect=true)
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{
lock (_lockDrawPoints)
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{
UILineOption option;
//AddTextEvent(DateTime.Now,$"绘图", $"缺陷分布, W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(lstDefectInfo[lstDefectInfo.Count - 1])}");
var lstData = lstDefectInfo.OrderBy(m => m.Code).ThenBy(m => m.Code).ToList();
if (XSizeRange == null || YSizeRange == null)
option = this.lineChartDefect.Option;
else
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{
if (YSizeRange[0] == YSizeRange[1])
{
YSizeRange[0] -= YSizeRange[0] / 10f;
YSizeRange[1] += YSizeRange[1] / 10f;
}
YSizeRange[0] /= 100;
YSizeRange[1] /= 100;
option = new UILineOption();
option.XAxis.Name = "面宽(cm)";
option.YAxis.Name = "长度(米)";
//option.Grid.Top = 20;//边距
option.Grid.Right = 20;//边距
//X轴数据类型
option.XAxisType = UIAxisType.Value;
//设置X/Y轴显示范围
option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]);
option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]);
//坐标轴显示小数位数
option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 1;
//X/Y轴画参考线
//option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red));
//option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold));
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red));
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red));
option.ToolTip.Visible = true;
//option.ToolTip.Formatter = "怎么自定义X,Y显示名称{X}";
option.Title = new UITitle();
option.Title.Text = "";
option.Title.SubText = "";
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}
option.Series.Clear();
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string preCode = "";
UILineSeries series = null;
foreach (var item in lstData)
{
if (preCode != item.Code)//加一组新类型及样式
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{
preCode = item.Code;
var one = Config.getDefectItem(modelName, item.Code);
if (one == null)
{
AddTextEvent(DateTime.Now, $"绘图", $"getDefectItem({item.Code}) is null!");
continue;
}
JObject objItem = one as JObject;
Color color = ColorTranslator.FromHtml(objItem.Value<string>("color"));
series = option.AddSeries(new UILineSeries(objItem.Value<string>("name"), color));//加一组
series.Symbol = UILinePointSymbol.Star;
series.SymbolSize = 4;
series.SymbolLineWidth = 2;
series.ShowLine = false;
series.SymbolColor = color;
//数据点显示小数位数针对当前UILineSeries
series.XAxisDecimalPlaces = 1;
series.YAxisDecimalPlaces = 2;
//series.Smooth = false;
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}
series.Add(item.CentreX, item.CentreY / 100); //cm -> m
}
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////加一组框选
if (addSelRect && !option.Series.ContainsKey("SELECT"))
{
series = option.AddSeries(new UILineSeries("SELECT", Color.Red));
series.Symbol = UILinePointSymbol.Circle;
series.SymbolSize = 6;
series.SymbolLineWidth = 3;
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series.ShowLine = false;
series.SymbolColor = Color.Red;
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//数据点显示小数位数针对当前UILineSeries
series.XAxisDecimalPlaces = 1;
series.YAxisDecimalPlaces = 2;
//series.Add(1, 1);
}
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//====
//option.GreaterWarningArea = new UILineWarningArea(3.5);
//option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold);
this.BeginInvoke(new System.Action(() =>
{
this.lineChartDefect.SetOption(option);
//series.UpdateYData();//按序号更新Y轴值(可设置值超出范围用于闪烁)
}));
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}
}
/// <summary>
/// 重新门幅宽度
/// </summary>
/// <param name="points"></param>
/// <param name="XSizeRange">卷长度</param>
/// <param name="YSizeRange">幅宽</param>
object fklock=new object();
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private void reDrawFaceWidth(List<float[]> points, double[] XSizeRange, double[] YSizeRange)
{
//AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度, W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(points[points.Count-1])}");
if(YSizeRange[0]== YSizeRange[1])
{
YSizeRange[0] -= YSizeRange[0] / 10f;
YSizeRange[1] += YSizeRange[1] / 10f;
}
XSizeRange[0] /= 100;
XSizeRange[1] /= 100;
//防止超限
XSizeRange[1] += 0.01;
YSizeRange[1] += 0.1;
UILineOption option = new UILineOption();
option.XAxis.Name = "长度(米)";
option.YAxis.Name = "面宽(cm)";
option.Grid.Top = 20;
option.Grid.Right = 20;
//X轴数据类型
option.XAxisType = UIAxisType.Value;
//设置X/Y轴显示范围
option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]);
option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]);
//坐标轴显示小数位数
option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 1;
//X/Y轴画参考线
//option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red));
//option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold));
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red));
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red));
option.ToolTip.Visible = true;
//option.ToolTip.Formatter = "怎么自定义X,Y显示名称{X}";
option.Title = new UITitle();
option.Title.Text = "";
option.Title.SubText = "";
Color color = Color.Blue;
UILineSeries series = null;
series = option.AddSeries(new UILineSeries("面宽", color));
series.Symbol = UILinePointSymbol.Circle;
series.ShowLine = true;
series.SymbolSize = 1;//4
series.SymbolLineWidth = 1;//2
series.SymbolColor = color;
//数据点显示小数位数针对当前UILineSeries
series.XAxisDecimalPlaces = 2;
series.YAxisDecimalPlaces = 1;
float x;
foreach (var item in points)
{
x = item[0] / 100; //cm -> m
series.Add(x, item[1]);
if (x < XSizeRange[0]) break;// AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 1 {x}<{XSizeRange[0]}",WarningEnum.High);
if (x > XSizeRange[1]) break;// AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 2 {x}>{XSizeRange[1]}", WarningEnum.High);
//if (item[1] < YSizeRange[0]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 3 {item[1]}<{YSizeRange[0]}", WarningEnum.High);
//if (item[1] > YSizeRange[1]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 4 {item[1]}>{YSizeRange[1]}", WarningEnum.High);
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}
//====
//option.GreaterWarningArea = new UILineWarningArea(3.5);
//option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold);
this.BeginInvoke(new System.Action(() =>
{
lock (fklock)
{
this.lineChartFaceWidth.SetOption(option);
}
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}));
}
private void reDrawHouDu(Thickness HDpoints, double[] XSizeRange, double[] YSizeRange)
{
//AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度, W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(points[points.Count-1])}");
if (YSizeRange[0] == YSizeRange[1])
{
YSizeRange[0] -= YSizeRange[0] / 10f;
YSizeRange[1] += YSizeRange[1] / 10f;
}
XSizeRange[0] /= 100;
XSizeRange[1] /= 100;
//防止超限
XSizeRange[1] += 0.01;
YSizeRange[1] += 0.1;
this.BeginInvoke(new System.Action(() =>
{
UILineOption option;
UILineSeries series1, series2, series3;
if (this.lineChartHouDu.Option.Series.Count > 0)
{
option = this.lineChartHouDu.Option;
series1 = this.lineChartHouDu.Option.Series["厚度1"];
series2 = this.lineChartHouDu.Option.Series["厚度2"];
series3 = this.lineChartHouDu.Option.Series["厚度3"];
option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]);
option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]);
}
else
{
option = new UILineOption();
option.XAxis.Name = "长度(米)";
option.YAxis.Name = "厚度(mm)";
option.Grid.Top = 20;
option.Grid.Right = 20;
//X轴数据类型
option.XAxisType = UIAxisType.Value;
//设置X/Y轴显示范围
option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]);
option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]);
//坐标轴显示小数位数
option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 2;
//X/Y轴画参考线
//option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red));
//option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold));
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red));
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red));
option.ToolTip.Visible = true;
//option.ToolTip.Formatter = "怎么自定义X,Y显示名称{X}";
option.Title = new UITitle();
option.Title.Text = "";
option.Title.SubText = "";
Color color1 = Color.Blue;
series1 = null;
series1 = option.AddSeries(new UILineSeries("厚度1", color1));
series1.Symbol = UILinePointSymbol.Circle;
series1.ShowLine = true;
series1.SymbolSize = 1;//4
series1.SymbolLineWidth = 1;//2
series1.SymbolColor = color1;
series1.XAxisDecimalPlaces = 2;
series1.YAxisDecimalPlaces = 2;
Color color2 = Color.Red;
series2 = null;
series2 = option.AddSeries(new UILineSeries("厚度2", color2));
series2.Symbol = UILinePointSymbol.Circle;
series2.ShowLine = true;
series2.SymbolSize = 1;//4
series2.SymbolLineWidth = 1;//2
series2.SymbolColor = color2;
series2.XAxisDecimalPlaces = 2;
series2.YAxisDecimalPlaces = 2;
Color color3 = Color.Green;
series3 = null;
series3 = option.AddSeries(new UILineSeries("厚度3", color3));
series3.Symbol = UILinePointSymbol.Circle;
series3.ShowLine = true;
series3.SymbolSize = 1;//4
series3.SymbolLineWidth = 1;//2
series3.SymbolColor = color3;
series3.XAxisDecimalPlaces = 2;
series3.YAxisDecimalPlaces = 2;
}
double x;
DateTime dt = DateTime.Now;
var item = HDpoints;
x = item.Y_Dis / 100.0; //cm -> m
series1.Add(x, item.Value1);
series2.Add(x, item.Value2);
series3.Add(x, item.Value3);
//foreach (var item in HDpoints)
//{
// x = item.Y_Dis / 100.0; //cm -> m
// series1.Add(x, item.Value1);
// series2.Add(x, item.Value2);
// series3.Add(x, item.Value3);
// if (x < XSizeRange[0]) break;// AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 1 {x}<{XSizeRange[0]}",WarningEnum.High);
// if (x > XSizeRange[1]) break;// AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 2 {x}>{XSizeRange[1]}", WarningEnum.High);
// //if (item.Value1 < YSizeRange[0]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 3 {item.Value1}<{YSizeRange[0]}", WarningEnum.High);
// //if (item.Value1 > YSizeRange[1]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 4 {item.Value1}>{YSizeRange[1]}", WarningEnum.High);
// //if (item.Value2 < YSizeRange[0]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 5 {item.Value2}<{YSizeRange[0]}", WarningEnum.High);
// //if (item.Value2 > YSizeRange[1]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 6 {item.Value2}>{YSizeRange[1]}", WarningEnum.High);
// //if (item.Value3 < YSizeRange[0]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 7 {item.Value3}<{YSizeRange[0]}", WarningEnum.High);
// //if (item.Value3 > YSizeRange[1]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 8 {item.Value3}>{YSizeRange[1]}", WarningEnum.High);
// if ((DateTime.Now - dt).Seconds > 1)
// {
// AddTextEvent(DateTime.Now, $"绘图", $"测厚超时!!!!", WarningEnum.High, false);
// break;
// }
//}
//====
//option.GreaterWarningArea = new UILineWarningArea(3.5);
//option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold);
this.lineChartHouDu.SetOption(option);
}));
}
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private delegate void AddTextDelegate(DateTime time,string tag, string msg, WarningEnum level, bool Show);
private void AddTextEvent(DateTime now, string tag, string msg, WarningEnum level = WarningEnum.Normal, bool Show = true)
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{
try
{
if (InvokeRequired)
{
Invoke(new AddTextDelegate(AddTextEvent), new object[]
{
now,
tag,
msg,
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level,
Show
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});
}
else
{
if (tag != null && tag != "")
tag = $" - [{tag}]";
//var now = DateTime.Now;
msg = now.ToString("HH:mm:ss fff") + tag + " - " + msg;
//cont = MyHelper.subString(cont, 300);
//写日志warn和error日志直接写
writeLog(now, level, msg);
//
//if (type > 0)
// cont = $"<color=\"{(type == 1 ? "Yellow" : "Red")}\">{cont}</color>";
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if (Show)
{
//msg = (level == WarningEnum.Normal ? "B" : level == WarningEnum.Low ? "Y" : "R") + msg;
msg = (level == WarningEnum.Normal ? "" : level == WarningEnum.Low ? "Y" : "R") + msg;
//this.Invoke(new System.Action(() =>
//{
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if (this.lstboxLog.Items.Count > 1000)
this.lstboxLog.Items.Clear();
lstboxLog.Items.Insert(0, msg);
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//}));
}
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//日志滚动
//lstLog.SelectedIndex = lstLog.Items.Count - 1;
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//开启云端
if ((init_Cloud) && (level != WarningEnum.Normal))
{
//上传报警状态和信息
string statusStr = level == WarningEnum.Normal ? "正常" : level == WarningEnum.Low ? "警告" : "系统报警";
cloudMgr.SendTopic("device/attributes", $"{{\"status\": \"{statusStr}\", \"alm\": \"{tag}-{msg}\", " +
$"\"name\": \"{Config.CloudThisName}\"}}");
}
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}
}
catch (Exception ex)
{
//MessageBox.Show("AddTextEvent ex=(" + ex.Message + ")", "提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, 0);
}
}
private void writeLog(DateTime now, WarningEnum level, string text)
{
string directory = Config.LogPath + "\\" + DateTime.Now.ToString("yyyyMM") + "\\";
//if (type == 0) directory = Application.StartupPath + "\\Log\\Info\\";
//else if (type == 1) directory = Application.StartupPath + "\\Log\\Warn\\";
//else directory = Application.StartupPath + "\\Log\\Error\\";
if (!System.IO.Directory.Exists(directory))
System.IO.Directory.CreateDirectory(directory);
File.AppendAllText(directory + now.ToString("yyyyMMdd") + ".log", text + "\r\n");
}
#endregion
private void FHome_Load(object sender, EventArgs e)
{
var defectList = Config.LoadDefectItemList();
ucColorListDefect.initData(defectList);
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this.lineChartDefect.SetOption(new UILineOption());
this.lineChartFaceWidth.SetOption(new UILineOption());
this.lineChartHouDu.SetOption(new UILineOption());
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//判断是否连接云端
if (Config.cloud_open >0)
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{
AddTextEvent(DateTime.Now, "设备启动", $"连接云端");
if (cloudMgr.ConnectCloud(Config.cloud_ip, Config.cloud_port,
Config.cloud_username, Config.cloud_password))
{
init_Cloud = true;
AddTextEvent(DateTime.Now, "云端数据", $"开启云端连接");
//开启云端
if (init_Cloud)
{
//上传报警状态和信息
string statusStr = "正常" ;
cloudMgr.SendTopic("device/attributes", $"{{\"status\": \"{statusStr}\", \"alm\": \"系统运行-正常启动软件\", " +
$"\"name\": \"{Config.CloudThisName}\"}}");
}
}
else
AddTextEvent(DateTime.Now, "云端数据", "云端连接失败!", WarningEnum.Low);
}
//if (Config.OpenClearPic)
// ClearPic(Config.ImagePath, Config.ClearDays);
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}
private void FHome_Shown(object sender, EventArgs e)
{
//picScanner1.BackColor = Color.Red;
//picScanner2.BackColor = Color.Green;
picScanner1.Width = picScanner2.Width = pnlScannerImg.ClientSize.Width / 2 - 5;
picScanner2.Left = picScanner1.Width + 5;
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uilbKF.Top = 8;
uilbHD.Top = 8;
this.btnCut.Left = this.btnClearAlm.Left + (this.btnClearAlm.Left - this.btnPause.Left);
this.btnFenJuan.Left = this.btnCut.Left + (this.btnCut.Left - this.btnClearAlm.Left);
if (Config.OpenHouDuJiLu)
{
uiTitlePanel4.Left = uiTitlePanel3.Left;
uiTitlePanel4.Width = (uiTitlePanel3.Width - 5) / 2;
uiTitlePanel8.Left = uiTitlePanel4.Left + uiTitlePanel4.Width + 5;
uiTitlePanel8.Width = uiTitlePanel4.Width;
}
else
{
uiTitlePanel4.Left = uiTitlePanel3.Left;
uiTitlePanel4.Width = uiTitlePanel3.Width;
uiTitlePanel8.Visible = false;
}
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}
//开机
private Thread t_test0;
private Thread t_test1;
private Thread t_test2;
private Thread t_test3;
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private void btnOpen_Click(object sender, EventArgs e)
{
this.Activate();
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//this.txtNote.Text = (currProductModel == null ? "NO" : currProductModel.Name);
Config.LoadAllConfig();
//设置程序最小/大线程池
// Get the current settings.
int minWorker, minIOC;
ThreadPool.GetMinThreads(out minWorker, out minIOC);
ThreadPool.SetMinThreads(25, minIOC);
//ThreadPool.SetMaxThreads(256, 256);
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//DefectLib dl = new DefectLib();
//dl.start();
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//加载寻边模型
OpenCVUtil.LoadEdgeMode();
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this.btnOpen.Enabled = false;
_cts = new CancellationTokenSource();
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this.resetUIValue();
AddTextEvent(DateTime.Now,"设备启动", $"正在启动硬件设备(版本:v{ Assembly.GetExecutingAssembly().GetName().Version.ToString()})。。。");
warningLevel = WarningEnum.Normal;
this.btnStart.Enabled = this.btnEnd.Enabled = this.btnPause.Enabled = false;
//后台线程回调事件
devContainer = new DevContainer();
devContainer.StateChange = (state, msg) =>
{
if (state)
{
currentState = CurrentStateEnum.;
AddTextEvent(DateTime.Now,"设备启动", $"启动成功,请点开始验布按钮!");
//全局中断
devContainer.devIOCard.INEvent = globalBreakEvent;
// I/O reset后输出默认状态
if (devContainer.devIOCard.IsInit)
{
AddTextEvent(DateTime.Now,"复位", $"I/O复位...");
if (!devContainer.devIOCard.reset())
{
AddTextEvent(DateTime.Now,"复位", "I/O板卡复位失败", WarningEnum.High);
return;
}
if (!devContainer.io_output(CMDName.IO默认输出))
{
//AddTextEvent(DateTime.Now,"复位", "I/O板卡复位默认值失败", WarningEnum.High);
//return;
}
int portIndex = 0;
foreach(var data in devContainer.devIOCard.DIData)
AddTextEvent(DateTime.Now,"I/0状态", $"DIData: {portIndex++}-{Convert.ToString(data, 2)}");
}
devContainer.OutDebugEvent = (tag, debugInfo) =>
{
AddTextEvent(DateTime.Now,tag, debugInfo);
};
//
this.Invoke(new System.Action(() =>
{
this.btnOpen.Enabled = false;
this.btnClose.Enabled = true;
this.btnStart.Enabled = true;
this.tcbarLightValue.Enabled = true;
tcbarLightValue.Value=devContainer.devLight.getDigitalValue(1);
}));
devContainer.libPhoto.QueueCountEvent = (count) =>
{
this.BeginInvoke(new System.Action(() =>
{
this.lblWaitImageCount.Text = count.ToString();
}));
};
devContainer.libDefect.QueueCountEvent = (type, count) =>
{
this.BeginInvoke(new System.Action(() =>
{
switch (type)
{
case 0: this.lblDefectQueue0.Text = count.ToString(); break;
case 1: this.lblDefectQueue1.Text = count.ToString(); break;
case 2: this.lblDefectQueue2.Text = count.ToString(); break;
}
}));
};
//在【暂停】和【运行中】时都可以扫码,扫码后即开始即结束上一卷(如存在),自动开始下一卷,等待相机照片回调
devContainer.devCodeScanner.ScanerEvent = (barCode) =>
{
int errCode = 0;
try
{
//AddTextEvent(DateTime.Now,"扫码", $"{code}{currentState.ToString()}");
//if (!devContainer.state || string.IsNullOrWhiteSpace(barCode)
// || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停))
// return;
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if (!devContainer.state || string.IsNullOrWhiteSpace(barCode)
|| (currentState != CurrentStateEnum. ))
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return;
//明新二维码解析
if (Config.CustomerName == "MX")
{
try
{
JObject codeJson = JObject.Parse(barCode);
barCode = codeJson.Value<string>("id");
}
catch (Exception ex)
{
AddTextEvent(DateTime.Now, "扫码", $"产品条码({barCode})解析失败!{ex.Message}", WarningEnum.High);
return;
}
}
string barCodeName="",len = "0", batchId = "", reelId = "", erpID = "";
string mXCL = "", ysXCL = "";
string showModelname;
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if (!string.IsNullOrWhiteSpace(Config.ErpDBConStr) && !string.IsNullOrWhiteSpace(Config.ErpSql) && !string.IsNullOrWhiteSpace(barCode))
{
AddTextEvent(DateTime.Now,"扫码", $"产品条码({barCode})到ERP查询对应数据...", WarningEnum.Normal);
DataRow rowData = null; ;
if (Config.CustomerName == "XCL")
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{
var datatb = this.loadErpDataTable(barCode);
if (datatb == null || datatb.Rows.Count == 0)
{
AddTextEvent(DateTime.Now, "扫码", $"产品条码({barCode})无对应ERP数据不做响应", WarningEnum.Low);
return;
}
if (datatb.Rows.Count > 1)
{
SelectReelFrm srf = new SelectReelFrm(datatb);
srf.Render();
srf.Text = "ERP卷号选择";
srf.ShowDialog();
if (srf.IsOK)
{
rowData = datatb.Rows[srf.RowIndex];
AddTextEvent(DateTime.Now, "卷号选择", $"Index({srf.RowIndex})-批号:{srf.SelectBatch},卷号:{srf.SelectReel},长度:{srf.SelectLen}");
}
else
{
AddTextEvent(DateTime.Now, "卷号选择", $"未选择卷号!", WarningEnum.High);
srf.Dispose();
return;
}
srf.Dispose();
}
else
rowData = datatb.Rows[0];
}
else
{
rowData = this.loadErpData(barCode);
if (rowData == null)
{
AddTextEvent(DateTime.Now, "扫码", $"产品条码({barCode})无对应ERP数据不做响应", WarningEnum.Low);
return;
}
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}
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barCodeName = rowData[0].ToString();
if (rowData.ItemArray.Length > 1) len = rowData[1].ToString();
if (rowData.ItemArray.Length > 2) batchId = rowData[2].ToString();
if (rowData.ItemArray.Length > 3) reelId = rowData[3].ToString();
if (Config.CustomerName == "MX")
{
if (rowData.ItemArray.Length > 4) erpID = $"{rowData[4]}@{barCodeName}";
}
else if (Config.CustomerName == "XCL")
{
//获取材质 颜色
if (rowData["SFMM"].ToString() == "Y")
mXCL = "磨毛";
else if (rowData["SFQC"].ToString() == "Y")
mXCL = "绒面";
else
mXCL = "光面";
}
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}
else
barCodeName = barCode;//没有ERP对应关系时直接使用条码做为品名
errCode = 1;
Product productInfo = null;
string pcode = "";
string[] codes = new string[5];
if (Config.CustomerName != "MX" && Config.CustomerName != "XCL")
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{
//SHNY-PX-6-***
codes = barCodeName.Split(new char[] { '-' });
if (codes.Length < 4)
{
AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName})格式错误,不做响应!", WarningEnum.Low);
return;
}
//新开始
this.resetUIValue(false);
errCode = 2;
//加载新产品
pcode = "1-" + codes[2];
if (codes[1] == "0" || Config.SuedeList1.Contains(codes[1]))
pcode = "0-" + codes[2];
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#if false
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else
pcode = codes[1] + "-" + codes[2];
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#elif HX_LOD
else
pcode = "1-" + codes[2];
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#else
else if (codes[1] == "1" || Config.SuedeList2.Contains(codes[1]))
pcode = "1-" + codes[2];
else if (codes[1] == "2" || Config.SuedeList3.Contains(codes[1]))
pcode = "2-" + codes[2];
else if (codes[1] == "3" || Config.SuedeList4.Contains(codes[1]))
pcode = "3-" + codes[2];
else if (codes[1] == "4" || Config.SuedeList5.Contains(codes[1]))
pcode = "4-" + codes[2];
else if (codes[1] == "5" || Config.SuedeList6.Contains(codes[1]))
pcode = "5-" + codes[2];
else
pcode = "1-" + codes[2];
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#endif
productInfo = svcProduct.GetModelNav(pcode); //frmProduct.loadProduct(code);
}
else if(Config.CustomerName == "MX")
{
//新开始
this.resetUIValue(false);
AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName}),ERP-ID:{erpID}", WarningEnum.Normal);
productInfo = svcProduct.GetModelNavByErpID(erpID);
if(productInfo == null)
{
//添加配方
AddErpFrm frm = new AddErpFrm(erpID);
frm.Render();
frm.Text = "绑定ERP信息";
frm.ShowDialog();
if (frm.IsOK)
{
AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName})-ERP_ID({erpID})对应配方添加!");
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productInfo = svcProduct.GetModelNavByErpID(erpID);
}
else
{
AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName})-ERP_ID({erpID})对应配方不存在请先添加ERP绑定设置暂停设备", WarningEnum.High);
warning(WarningEnum.Low);//暂停
return;
}
frm.Dispose();
}
pcode = barCodeName;
codes[0] = "MX";
codes[1] = productInfo.Material;
codes[2] = productInfo.Color.ToString();
}
else if (Config.CustomerName == "XCL")
{
erpID = barCodeName;
//新开始
this.resetUIValue(false);
AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName}),ERP-ID:{erpID}", WarningEnum.Normal);
productInfo = svcProduct.GetModelNavByErpID(erpID);
if (productInfo == null)
{
//无配方根据材质,颜色自动绑定
var getColor = barCodeName.Split(new char[] { '-' });
if (getColor[2].Trim() == "0096" || getColor[2] == "0097" || getColor[2] == "0098")
ysXCL = "黑色";
else if (getColor[2].Trim() == "0095")
ysXCL = "灰色";
else if (getColor[2].Trim() == "01" || getColor[2].Trim() == "02" ||
getColor[2].Trim() == "0001" || getColor[2].Trim() == "0002")
ysXCL = "白色";
//获取材质
string[] Material = new string[6];
Material[0] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 0).Value<string>("name");
Material[1] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 1).Value<string>("name");
Material[2] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 2).Value<string>("name");
Material[3] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 3).Value<string>("name");
Material[4] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 4).Value<string>("name");
Material[5] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 5).Value<string>("name");
var lstColor = Config.colorNameList.Select(x => new { code = x.Value<int>("code"), name = x.Value<string>("name") }).ToList();
string mCode = "";
if (mXCL == Material[0])
mCode = "0";
else if (mXCL == Material[1])
mCode = "1";
else if (mXCL == Material[2])
mCode = "2";
else if (mXCL == Material[3])
mCode = "3";
else if (mXCL == Material[4])
mCode = "4";
else if (mXCL == Material[5])
mCode = "5";
//获取颜色
int yscode = -1;
var tp = lstColor.Find(x => x.name == ysXCL);
if (tp != null)
yscode = tp.code;
AddTextEvent(DateTime.Now, "新材料ERP解析", $"色号:({getColor[2]}-{ysXCL}-{yscode}),材质:{mXCL}-{mCode}", WarningEnum.Normal);
var allList = svcProduct.GetListNav();
var find = allList.Find(x => x.Color == yscode && x.Material == mCode);
if (find == null)
{
//添加配方
AddErpFrm frm = new AddErpFrm(erpID);
frm.Render();
frm.Text = "绑定ERP信息";
frm.ShowDialog();
if (frm.IsOK)
{
AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName})-ERP_ID({erpID})对应配方添加!");
productInfo = svcProduct.GetModelNavByErpID(erpID);
}
else
{
AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName})-ERP_ID({erpID})对应配方不存在请先添加ERP绑定设置暂停设备", WarningEnum.High);
warning(WarningEnum.Low);//暂停
return;
}
frm.Dispose();
}
else
productInfo = find;
}
pcode = barCodeName;
codes[0] = "XCL";
codes[1] = productInfo.Material;
codes[2] = productInfo.Color.ToString();
}
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Records record;
lock (lockCurrKey)
{
errCode = 3;
//保存,这里队列图片可能还未检测完
if (currKey > 0)
{
string szBatchId, szReelId;
double ldErpLen;
szBatchId = txtBatchId.Text.Trim();
szReelId = txtReelId.Text.Trim();
ldErpLen = Convert.ToDouble(numErpLen.Text.Trim());
//BatchId = code,//code[2]
//ReelId = "1",//code[3]
int mykey = currKey;
//Task.Run(() => { saveCurrRecord(mykey, szBatchId, szReelId, ldErpLen); });
saveCurrRecord(mykey, szBatchId, szReelId, ldErpLen);
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currKey = 0;
}
if (productInfo == null)
{
AddTextEvent(DateTime.Now,"扫码", $"编码({pcode})对应配方不存在,请先添加产品配方设置,暂停设备!", WarningEnum.High);
warning(WarningEnum.Low);//暂停
this.BeginInvoke(new System.Action(() =>
{
frmProduct.loadProduct(pcode);//转到新建编码
}));
return;
}
//加载model对应label
JArray defectItemList = new JArray();
if(Config.LoadModelDefectItemList(productInfo.ModelName, out defectItemList))
AddTextEvent(DateTime.Now, "标签", $"加载模型({productInfo.ModelName})对应的label", WarningEnum.Normal);
else
AddTextEvent(DateTime.Now, "标签", $"模型({productInfo.ModelName})无对应的label使用默认", WarningEnum.Normal);
ucColorListDefect.initData(defectItemList);
//界面显示当前模型标准
showModelname = GetModelShowName(productInfo);
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errCode = 4;
var now = DateTime.Now;
currKey = now.Hour * 10000 + now.Minute * 100 + now.Second;
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_residueWarnningLenStop = false;
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//var materialItem = codes[0]+"-"+ codes[1];
var colorItem = Config.getColorItem(int.Parse(codes[2]));
record = new Records()
{
currKey = currKey,
ProductId = productInfo.Id,
ProductInfo = productInfo,//后面计算合格时用
Color = (colorItem == null ? "未知" : colorItem["name"].ToString()),
Material = codes[0] + "-" + codes[1],// (materialItem == null ? "未知" : materialItem["name"].ToString()),
BarCode = barCode,
BarCodeName = barCodeName,
ErpLen = double.Parse(len),
BatchId = batchId,
ReelId = reelId,
PartReelId = "",
ModifyUserCode = Config.loginUser.Code,
CreateUserCode = Config.loginUser.Code,
DefectInfoList = new List<DefectInfo>(),
UserName = Config.loginUser.Name,
WorkTeam = Config.loginUser.WorkTeam,
};
//加入上传数据
CurrUploadDataRecords = new UploadDataRecords()
{
Color = (colorItem == null ? "未知" : colorItem["name"].ToString()),
Material = codes[0] + "-" + codes[1],// (materialItem == null ? "未知" : materialItem["name"].ToString()),
BarCode = barCode,
BarCodeName = barCodeName,
ErpLen = double.Parse(len),
BatchId = batchId,
ReelId = reelId,
Name = productInfo.Name,
Spec = productInfo.Spec,
LightValue = productInfo.LightValue,
ExposureTime = productInfo.ExposureTime,
Gain = productInfo.Gain,
QualifiedLimitList = productInfo.QualifiedLimitList,
GradeLimitList = productInfo.GradeLimitList,
ModelName = productInfo.ModelName,
DefectAreaLimit = productInfo.DefectAreaLimit,
DefectCountLimit = productInfo.DefectCountLimit,
DefectPauseForUser = productInfo.DefectPauseForUser,
DefectPauseOption = productInfo.DefectPauseOption,
DefectCntLength = productInfo.DefectCntLength,
WarnDefect = productInfo.WarnDefect,
ClassType = productInfo.ClassType,
HalconAreaThr = productInfo.HalconAreaThr,
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ModifyUserCode = Config.loginUser.Code,
CreateUserCode = Config.loginUser.Code,
DefectInfoList = new List<DefectInfo>(),
cm2px_x = Config.cm2px_x,
cm2px_y = Config.cm2px_y,
UserName = Config.loginUser.Name,
WorkTeam = Config.loginUser.WorkTeam
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};
#if UPDATA
if (!svcRecord.InsertNav(record))
{
AddTextEvent(DateTime.Now, "数据预存", $"数据预存失败!", WarningEnum.High);
return;
}
var trecord = svcRecord.GetRecordsNav(record.BarCode, record.BarCodeName);
if(trecord == null)
{
AddTextEvent(DateTime.Now, "数据预存", $"预存数据获取失败失败!", WarningEnum.High);
return;
}
else
{
AddTextEvent(DateTime.Now, "数据预存", $"产品条码({trecord.BarCode}),创建时间({trecord.CreateTime})", WarningEnum.Normal);
}
trecord.ProductInfo = productInfo;
htTask.Add(currKey, trecord);
#else
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htTask.Add(currKey, record);
#endif
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}
errCode = 8;
//
errCode = 9;
AddTextEvent(DateTime.Now,"扫码", $"品名({barCodeName}),加载产品信息({productInfo.Code})完成,加载配方(光源={productInfo.LightValue},曝光={productInfo.ExposureTime},增益={productInfo.Gain})...");
errCode = 10;
if (productInfo.LightValue > 0)//光源 - 通道0
devContainer.devLight.setDigitalValue(1, productInfo.LightValue);
errCode = 11;
if (productInfo.ExposureTime > 0 || productInfo.Gain > 0)//相机曝光 增益
{
devContainer.devCamer1.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
devContainer.devCamer2.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
}
errCode = 15;
AddTextEvent(DateTime.Now,"扫码", $"品名({barCodeName}),配方设置完成:光源={productInfo.LightValue},曝光={productInfo.ExposureTime}");
//加载模型
if(!devContainer.libDefect.LoadModel(productInfo.ModelName))
{
AddTextEvent(DateTime.Now, "模型预加载", $"模型加载异常({errCode})请检测模型路径:{productInfo.ModelName}", WarningEnum.High);
return;
}
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//注意,这里和修改页共享操作(UI操作),注意冲突
this.Invoke(new System.Action(() =>
{
this.txtBarCode.Text = "";
this.txtBarCodeName.Text= barCodeName;
//txtBatchId.Text = record.BatchId;
//txtReelId.Text = record.ReelId;
this.numErpLen.Text = len;
this.txtBatchId.Text = batchId;
this.txtReelId.Text = reelId;
this.txtDefectName.Text = showModelname;
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//暂时全部放开
//this.btnStart.Enabled = true;
//this.btnEnd.Enabled = true;
//this.btnPause.Enabled = true;
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//
this.swcDefectPauseForUser.Active = this.defectPauseForUser = productInfo.DefectPauseForUser;
}));
//
//ptStopWatch.Reset();
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pStopWatch.Restart();
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errCode = 19;
//扫码成功
_IsGetErpCode = true;
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}
catch (Exception ex)
{
AddTextEvent(DateTime.Now,"扫码", $"异常({errCode}):{ex.Message}", WarningEnum.High);
}
};
//相机回调出照片
#if NT
#else
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devContainer.devCamer1.ScanEvent = callBackScanMatEvent;
devContainer.devCamer2.ScanEvent = callBackScanMatEvent;
#endif
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//devContainer.devScannerGentl1.ScanEventPath = callBackScanPathEvent;
//devContainer.devScannerGentl2.ScanEventPath = callBackScanPathEvent;
devContainer.devCamer1.PhotoNumCacheEvent = (num) =>
{
this.BeginInvoke(new System.Action(() =>
{
this.lblScanner1Cache.Text =num.ToString();
}));
};
devContainer.devCamer2.PhotoNumCacheEvent = (num) =>
{
this.BeginInvoke(new System.Action(() =>
{
this.lblScanner2Cache.Text = num.ToString();
}));
};
devContainer.devPlc.RuningStateChangeEvent = (runningState) =>
{
AddTextEvent(DateTime.Now,"PLC", $"当前状态为:{(runningState ? "" : "")}");
if (runningState)
this.startCommand();
else
this.pauseCommand();
};
//devContainer.devIOCard.INEvent = (i,value) =>
//{
// AddTextEvent(DateTime.Now,"I/O", $"INEvent 当前值:{i}-{value}");
// if (compareIOInput(CMDName.启动按钮))
// {
// this.startCommand();
// }
// else if (compareIOInput(CMDName.暂停按钮))
// {
// this.pauseCommand(true);
// }
//};
}
else
{
AddTextEvent(DateTime.Now,"设备启动", $"启动失败,{msg}", WarningEnum.High);
this.Invoke(new System.Action(() =>
{
this.btnOpen.Enabled = true;
this.btnClose.Enabled = false;
}));
}
};
devContainer.WarningEvent = (now,level, msg) =>
{
AddTextEvent(DateTime.Now,$"设备事件", msg, level, false);
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if (level == WarningEnum.High)
Task.Run(() => warning(level, true));
};
devContainer.start(this.picScanner1, this.picScanner2);
//devContainer.start(IntPtr.Zero,IntPtr.Zero);
#if NT
t_test0 = new System.Threading.Thread(GetLenAndSpd);
t_test0.IsBackground = true;
t_test0.Start();
t_test1 = new System.Threading.Thread(Cam1ThreadFunction);
t_test1.IsBackground = true;
t_test1.Start();
t_test2 = new System.Threading.Thread(Cam2ThreadFunction);
t_test2.IsBackground = true;
t_test2.Start();
t_test3 = new System.Threading.Thread(MainThreadFunction);
t_test3.IsBackground = true;
t_test3.Start();
#endif
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}
private string GetModelShowName(Product productInfo)
{
string[] Material = new string[6];
string pdtName = "";
Material[0] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 0).Value<string>("name");
Material[1] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 1).Value<string>("name");
Material[2] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 2).Value<string>("name");
Material[3] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 3).Value<string>("name");
Material[4] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 4).Value<string>("name");
Material[5] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 5).Value<string>("name");
var lstColor = Config.colorNameList.Select(x => new { code = x.Value<int>("code"), name = x.Value<string>("name") }).ToList();
if (productInfo.Material == "0")
pdtName += Material[0];
else if (productInfo.Material == "1")
pdtName += Material[1];
else if (productInfo.Material == "2")
pdtName += Material[2];
else if (productInfo.Material == "3")
pdtName += Material[3];
else if (productInfo.Material == "4")
pdtName += Material[4];
else if (productInfo.Material == "5")
pdtName += Material[5];
else
pdtName += "错误材质";
var tp = lstColor.Find(x => x.code == productInfo.Color);
if (tp != null)
pdtName += "_" + tp.name;
else
pdtName += "_无效颜色";
return pdtName;
}
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private DataRow loadErpData(string barCode)
{
var paramList = new List<SugarParameter>() {
new SugarParameter("@code", barCode)
};
Stopwatch stopwatch = Stopwatch.StartNew();
#if Oracle
var data = Utils.DBUtils.execSql(Config.ErpSql, paramList, SqlSugar.DbType.Oracle);
#else
var data = Utils.DBUtils.execSql(Config.ErpSql, paramList);
#endif
if (data == null || data.Rows.Count < 1)
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{
AddTextEvent(DateTime.Now,"Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, 无数据!", WarningEnum.Normal);
return null;
}
AddTextEvent(DateTime.Now,"Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal);
return data.Rows[0];
//Task.Run(() =>
//{
// try
// {
// var paramList = new List<SugarParameter>() {
// new SugarParameter("@code", code)
// };
// Stopwatch stopwatch = Stopwatch.StartNew();
// var data = Utils.DBUtils.execSql(Config.ErpSql, paramList);
// AddTextEvent(DateTime.Now,"Erp查询结果", $"{code}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal);
// if (data != null && data.Rows.Count > 0)
// {
// this.Invoke(new System.Action(() =>
// {
// this.numErpLen.Text = data.Rows[0][0].ToString();
// if (data.Columns.Count > 1) this.txtBatchId.Text = data.Rows[0][1].ToString();
// if (data.Columns.Count > 2) this.txtReelId.Text = data.Rows[0][2].ToString();
// }));
// }
// }
// catch (Exception ex)
// {
// AddTextEvent(DateTime.Now,"Erp查询异常", $"{code}:{ex.Message}", WarningEnum.Low);
// }
//});
}
private DataTable loadErpDataTable(string barCode)
{
var paramList = new List<SugarParameter>() {
new SugarParameter("@code", barCode)
};
Stopwatch stopwatch = Stopwatch.StartNew();
#if Oracle
var data = Utils.DBUtils.execSql(Config.ErpSql, paramList, SqlSugar.DbType.Oracle);
#else
var data = Utils.DBUtils.execSql(Config.ErpSql, paramList);
#endif
if (data == null || data.Rows.Count < 1)
{
AddTextEvent(DateTime.Now, "Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, 无数据!", WarningEnum.Normal);
return null;
}
AddTextEvent(DateTime.Now, "Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal);
return data;
}
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private class ScanPhotoInfo
{
/// <summary>
///
/// </summary>
/// <param name="_devIndex"></param>
/// <param name="_photoIndex">1-n 第1张会把1改为0</param>
/// <param name="_path"></param>
public ScanPhotoInfo(int _devIndex,int _photoIndex,string _path)
{
devIndex = _devIndex;
photoIndex = _photoIndex;
path = _path;
}
public ScanPhotoInfo(int _devIndex, int _photoIndex, Mat _mat)
{
devIndex = _devIndex;
photoIndex = _photoIndex;
mat = _mat;
}
public int devIndex { get; set; }
/// <summary>
/// 0-n
/// </summary>
public int photoIndex { get; set; }
public string path { get; set; }
public Mat mat { get; set; }
}
//private List<Queue<ScanPhotoInfo>> scanPhotoQueue1 = new List<Queue<ScanPhotoInfo>>();
/// <summary>
/// 存放相机1/2的实时图像3-多容错1帧
/// </summary>
private ScanPhotoInfo[] scanPhotos=new ScanPhotoInfo[3];
private void callBackScanPathEvent(int num, string path, int devIndex) //ScanEvent
{
AddTextEvent(DateTime.Now,"拍照", $"相机({devIndex})采集图索到图像({num}):{path}");
}
bool firstTest = true;
#region
/// <summary>
/// 中断工序运行
/// </summary>
/// <returns></returns>
private bool isBreakProcessRun()
{
//if (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停))
return (!devContainer.state || (currentState != CurrentStateEnum. && currentState != CurrentStateEnum.));
}
#endregion
#region
#region
/// <summary>
/// 分卷上次长度
/// </summary>
private double ActiveSpeed = 0;
//实时位置
private double ActiveDis = 0;
private object LockSpd = new object();
private object LockDis = new object();
private void SetSpd(double spd)
{
lock (LockSpd)
{
ActiveSpeed = spd;
}
}
private double GetSpd()
{
double spd;
lock (LockSpd)
{
spd = ActiveSpeed;
}
return spd;
}
private void SetDis(double dis)
{
lock (LockDis)
{
ActiveDis = dis;
}
}
private double GetDis()
{
double dis;
lock (LockDis)
{
dis = ActiveDis;
}
return dis;
}
#endregion
#region
private object lock_defectPuase = new object();
/// <summary>
/// 二次判定缺陷
/// </summary>
private List<DefectInfo> defectPuaseList = new List<DefectInfo>();
public void DelFirstDefect(DefectInfo df)
{
lock (lock_defectPuase)
{
defectPuaseList.RemoveAll(m => m.PhotoIndex == df.PhotoIndex && m.PicY < (df.PicY + 10));
}
return;
}
private DefectInfo GetDefectInfoByIndex(int index)
{
DefectInfo dt = null ;
lock (lock_defectPuase)
{
if (defectPuaseList.Count > 0)
dt = defectPuaseList[index].CloneModel();
}
return dt;
}
private int GetDefectPuaseListCnt()
{
int cnt = 0;
lock (lock_defectPuase)
{
cnt = defectPuaseList.Count;
}
return cnt;
}
private List<DefectInfo> GetDefectPuaseListByIndex(int Pindex)
{
List < DefectInfo >list = null;
lock (lock_defectPuase)
{
//return defectPuaseList.Where(m => m.PhotoIndex == Pindex).ToList().CloneModel();
list = defectPuaseList.Where(m => m.PhotoIndex == Pindex).ToList();
}
return list;
}
#endregion
/// <summary>
/// 第一次计米启用
/// </summary>
private bool JmFtStart = false;
//计算速度用,计算实时速度
private Stopwatch pRunSpeedWatch = new Stopwatch();
//报警上升沿
GetPN pn = new GetPN();
/// <summary>
/// 获取速度和长度
/// </summary>
private void GetLenAndSpd()
{
int errStep = 0;
double stl = 0; //计米起始位置
double etl = 0; //计米结束位置
double spl = 0; //计算速度计米位置
double yqjimi = 0; //计米长度
double cehouDis = 0;//测厚位置记录
double UseTime = 1;
double preSpd = 0;//上次速度,防止速度出差
double rioSpd = 0.3;//过冲
bool haveNG = false;
double hdJMDis = 0; //厚度计米间隔计米结束位置
AddTextEvent(DateTime.Now, "传感器流程", $"流程启动!");
while (true)
{
int spdcnt = 0;
try
{
if (_cts.IsCancellationRequested)
break;
if (true)
{
////暂停开始
//stopWatch.Start();
do
{
if (currKey > 0 && currentState == CurrentStateEnum.)
{
Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
#region
#if JM
errStep = 1;
double length = devContainer.GetLength();
if (length < 9999)
{
haveNG = false;
curRecord.Len = length;
if (!JmFtStart)
{
//第一次记录起始数据
stl = 0;
spl = 0;
cehouDis = 0;
hdJMDis = 0;
JmFtStart = true;
pRunSpeedWatch.Restart();
}
else
{
errStep = 2;
//1s计算一次实时速度
double dt = pRunSpeedWatch.ElapsedMilliseconds;
if (dt / 1000.0d > UseTime)
{
double spddis = Math.Abs(length - spl);
spl = length;
double runOnePicTime = dt / 1000.0d / (60.0d);//总时间 分
double spd = Math.Round(spddis / runOnePicTime, 2);
//if (spd !=0&&((Math.Abs(spd - preSpd) / preSpd) > rioSpd))
//{
// spd = (Math.Abs(spd - preSpd))/4 + preSpd;
//}
errStep = 3;
preSpd = spd;
SetSpd(spd);
if (spdcnt > 2)
{
AddTextEvent(DateTime.Now, $"计米对比", $"计米器距离{Math.Round(spddis, 2)},计米速度{Math.Round(spd, 2)},计米时间{Math.Round(runOnePicTime, 4)}", WarningEnum.Normal, false);
spdcnt = 0;
}
spdcnt++;
//重新计时
pRunSpeedWatch.Restart();
}
errStep = 4;
etl = length;//记录当前读数
yqjimi = Math.Round((etl - stl) / 1.00, 2); //记录长度
SetDis(yqjimi);
}
lock (lockCurrKey)
{
errStep = 5;
curRecord.Len = yqjimi;
curRecord.TimeLen = pStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
}
double tRunSpd = GetSpd();//1s计算的实时速度
this.BeginInvoke(new System.Action(() =>
{
AddTextEvent(DateTime.Now, $"记录", $"(计米{yqjimi}米) 速度:{tRunSpd}米/分", WarningEnum.Normal, false);
this.lblLen.Text = $"{yqjimi}米";//$"{lenMi}米";
this.lblSpeed.Text = $"速度:{tRunSpd}米/分";//$"速度:{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分";
}));
#region
errStep = 6;
//处理2次判定
//计米器判断暂停:瑕疵二次判断 存在问题
try
{
//Log($"计米二次判断", $"开启{DefectPauseForUser},计米停车{confMgr.SysConfigParams.OpenLengthCountStop},缺陷数量{defectPuaseList.Count}", WarningEnum.Normal, false);
if (Config.OpenJMStop && defectPauseForUser && GetDefectPuaseListCnt() > 0)
{
var dtInfo = GetDefectInfoByIndex(0);
int pindex = dtInfo.PhotoIndex;
double XiaCiStopDis = dtInfo.PicY;
double pdis = dtInfo.CurrDis - ((4096 / Config.cm2px_y - dtInfo.PicY) / 100);
AddTextEvent(DateTime.Now, $"二次判断", $"计米器{yqjimi},瑕疵位置{pdis},停车距离{Config.StopLookDis}m,实时速度{tRunSpd}", WarningEnum.Normal, false);
//Log($"计米二次判断", $"计米位置{yqjimi},图片位置{pdis},停车距离{confMgr.SysConfigParams.StopLookDis}", WarningEnum.Normal, false);
if (yqjimi > (pdis + Config.StopLookDis)) //图片位置超过计米器
{
errStep = 7;
{
List<DefectInfo> lstEditDefect0 = GetDefectPuaseListByIndex(pindex);
AddTextEvent(DateTime.Now, $"暂停", $"(图像{pindex})已达观察台,瑕疵二次判断=》({string.Join(",", lstEditDefect0.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。", WarningEnum.Normal, false);
//瑕疵选项过滤 curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0
if (curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect0.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
{
{
errStep = 8;
try
{
//暂停
AddTextEvent(DateTime.Now, $"暂停", $"(图像{pindex})需瑕疵二次判断,已达观察台,进入暂停。",WarningEnum.Normal, false);
if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//只是设备暂停APP没暂停
devContainer.io_output(CMDName.绿, false, true, 0);
devContainer.io_output(CMDName.);
devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
if (Config.OpenBeep)
{
Task.Run(async () =>
{
devContainer.io_output(CMDName., false, true, Config.BeepTime);
await Task.Delay(5);
});
}
}
//获取完整数据
Thread.Sleep(500);
var lstEditDefect = GetDefectPuaseListByIndex(pindex);
#region
int liPhotoIndex = pindex;
#region
//if (!GetDefectPuaseIsShow())
//不能使用同步Invoke方式会使相机超时丢帧
this.BeginInvoke(new System.Action(() =>
{
int liDefectCount = lstEditDefect.Count;
string filename = Path.Combine(Config.appBasePath + "\\TempPic\\", defectTag[liPhotoIndex]);
var pmat = new Mat(filename);
FHome_Defect frmDefect = new FHome_Defect(curRecord.ProductInfo.ModelName, lstEditDefect, pmat);
if (frmDefect.ShowDialog() == DialogResult.OK)
{
defectTag.Remove(liPhotoIndex);
string oldCode;
for (int i = 0; i < this.uiDataGridView1.Rows.Count; i++)
{
if ((int)this.uiDataGridView1.Rows[i].Cells["colIndex"].Value != liPhotoIndex)
continue;
long uid = (long)this.uiDataGridView1.Rows[i].Cells["colUid"].Value;
foreach (var row in lstEditDefect)
{
AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称,{uid} {row.uid}", WarningEnum.Low, false);
if (row.uid == uid)
{
oldCode = this.uiDataGridView1.Rows[i].Cells["colCode"].Value.ToString();
AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称 ({this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value})->({row.Name})", WarningEnum.Normal, false);
this.uiDataGridView1.Rows[i].Cells["colCode"].Value = row.Code;
this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value = row.Name;
//this.uiDataGridView1.Refresh();
if (!string.IsNullOrWhiteSpace(row.TagFilePath))
File.Move(row.TagFilePath, row.TagFilePath.Replace($"_类别{oldCode}", $"_类别{row.Code}"));//
break;
}
}
foreach (var item in frmDefect.lstDel)
{
if (item.uid == uid)
{
this.uiDataGridView1.Rows.RemoveAt(i);
i--;
break;
}
}
}
foreach (var item in frmDefect.lstDel)
{
curRecord.DefectInfoList.Remove(item);
//删除忽略瑕疵小图
//if (!string.IsNullOrWhiteSpace(item.TagFilePath))
// File.Delete(item.TagFilePath);
}
//double len = (double)this.lblLen.Tag;
//this.reDrawDefectPoints(curRecord.DefectInfoList, new double[] { 0, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }, new double[] { 0, len });
AddTextEvent(DateTime.Now, $"二次检测", $"本次忽略{frmDefect.lstDel.Count}个瑕疵,本张图由{liDefectCount} -> {lstEditDefect.Count},总数{curRecord.DefectInfoList.Count}", WarningEnum.Normal, false);
}
this.uiMiniPagination1.TotalCount = curRecord.DefectTotalCount = curRecord.DefectInfoList.Count;
//
//double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y + 0.005f, 2);
this.reDrawDefectPoints(curRecord.ProductInfo.ModelName, curRecord.DefectInfoList);
errStep = 10;
//自动继续运行设备(这里临时暂停后不能再急停,否则无法继续)
if (!Config.StopPLC)
this.devContainer.devPlc.runDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
if (!compareIOInput(CMDName.))
{
devContainer.io_output(CMDName.绿);
devContainer.io_output(CMDName., false, true, 0);
this.devContainer.devIOCard.writeBitState(0, 0, true);
Thread.Sleep(200);
this.devContainer.devIOCard.writeBitState(0, 0, false);
//Task.Run(async () =>
//{
// await Task.Delay(500);
// this.devContainer.devIOCard.writeBitState(0, 0, false);
//});
}
}
lineChartDefect.Focus();
}));
#endregion
{
lock (lock_defectPuase)
{
errStep = 12;
//删除同图所有缺陷
defectPuaseList.RemoveAll(m => m.PhotoIndex == pindex);
//删除当前缺陷10cm内缺陷
//defectPuaseList.RemoveAll(m => m.PhotoIndex == pindex && m.PicY < (XiaCiStopDis + 10));
}
}
//OnAutoRuning(new RunEventArgs(liPhotoIndex, lstEditDefect, curRecord, defectPuaseImgList[liPhotoIndex]));
#endregion
}
catch (Exception b)
{
//SetDefectPuaseIsShow(false);
AddTextEvent(DateTime.Now, "运行报警", $"缺陷列表警告1:{errStep}" + b.Message, WarningEnum.Low);
}
}
}
errStep = 20;
}
}
}
//二次判断手动关闭状态,清除所有
if (!defectPauseForUser)
{
errStep = 21;
if (defectPuaseList.Count > 0)
defectPuaseList.Clear();
}
}
catch (Exception b)
{
AddTextEvent(DateTime.Now, "运行报警", $"缺陷列表警告2:{errStep}" + b.Message, WarningEnum.Low);
}
#endregion
//金属探测
if (Config.OpenJinShuJianCe)
{
if (pn.P(compareIOInput(CMDName.)))
{
errStep = 22;
AddTextEvent(DateTime.Now, $"金属记录", $"(计米{yqjimi}米)", WarningEnum.Normal, false);
curRecord.DefectTotalCount += 1;
if (curRecord.DefectInfoList == null)
curRecord.DefectInfoList = new List<DefectInfo>();
DefectInfo defectInfo = new DefectInfo
{
PhotoIndex = -1,
Code = "JSYC",
Name = "金属",
X = 5,//cm未知
Y = Math.Round(yqjimi * 100, 2),//cm
Width = 0.1,//cm
Height = 0.1,//cm
ZXD = 1,
Contrast = 1,
Target = 1,
imageID = "",//res.lstDefectBmp[i].Clone(),
};
errStep = 23;
defectInfo.ModifyUserCode = defectInfo.CreateUserCode = curRecord.CreateUserCode;
curRecord.DefectInfoList.Add(defectInfo);
//更新UI
object[] rowItem = new object[]{ defectInfo.uid, defectInfo.Code, defectInfo.PhotoIndex,defectInfo.Name,
defectInfo.CentreX, defectInfo.CentreY / 100,defectInfo.Width * 10,
defectInfo.Height * 10, defectInfo.Area * 100, defectInfo.ZXD, defectInfo.Contrast};
this.BeginInvoke(new System.Action(() =>
{
this.uiDataGridView1.Rows.Insert(0, rowItem);
this.uiMiniPagination1.TotalCount = curRecord.DefectInfoList.Count;
//
double len = Math.Round(yqjimi * 100 + 0.05f, 2);
double fk = 0;
if (curRecord.FaceWidthMax == 0)
fk = 100;
else
fk = curRecord.FaceWidthMax;
this.reDrawDefectPoints(curRecord.ProductInfo.ModelName, curRecord.DefectInfoList, new double[] { 0, Math.Round(fk + 0.005f, 2) }, new double[] { 0, len });
}));
}
}
//厚度数据读取
if (Config.OpenHouDuJiLu)
{
errStep = 24;
double d1 = 0, d2 = 0, d3 = 0;
if (devContainer.GetThicknessValue(out d1, out d2, out d3))
{
if (Math.Abs(yqjimi - hdJMDis) * 100 > 10) //在10cm以内不做记录
{
//加入偏差计算
d1 = Math.Round(d1 + Config.DataOffset1, 2);
d2 = Math.Round(d2 + Config.DataOffset2, 2);
d3 = Math.Round(d3 + Config.DataOffset3, 2);
//限制0-5mm范围
d1 = d1 > 5 ? 5 : d1;
d2 = d2 > 5 ? 5 : d2;
d3 = d3 > 5 ? 5 : d3;
this.BeginInvoke(new System.Action(() =>
{
this.uilbHD.Text = $"当前厚度:{d1}, {d2}, {d3}";
}));
AddTextEvent(DateTime.Now, $"厚度数据读取", $"厚度数据读取{yqjimi}-{hdJMDis}-{d1}-{d2}-{d3}", WarningEnum.Normal, false);
if (curRecord.ThicknessList == null)
curRecord.ThicknessList = new List<Thickness>();
Thickness ThicknessInfo = new Thickness
{
Y_Dis = Math.Round(yqjimi * 100, 2),//cm
Value1 = d1,
Value2 = d2,
Value3 = d3,
};
ThicknessInfo.ModifyUserCode = ThicknessInfo.CreateUserCode = curRecord.CreateUserCode;
curRecord.ThicknessList.Add(ThicknessInfo);
hdJMDis = yqjimi;
List<double> hdMax = new List<double>(){
curRecord.ThicknessList.Select(t=> t.Value1).ToList().Max(),
curRecord.ThicknessList.Select(t => t.Value2).ToList().Max(),
curRecord.ThicknessList.Select(t => t.Value3).ToList().Max(),
};
List<double> hdMin = new List<double>(){
curRecord.ThicknessList.Select(t=> t.Value1).ToList().Min(),
curRecord.ThicknessList.Select(t => t.Value2).ToList().Min(),
curRecord.ThicknessList.Select(t => t.Value3).ToList().Min(),
};
reDrawHouDu(ThicknessInfo,
new double[] { 0, Math.Round(yqjimi * 100 + 0.005f, 2) },
new double[] { (hdMin.Min()-0.1) <=0? 0: (hdMin.Min() - 0.1),
(hdMax.Max() + 0.1)> 5?5: (hdMax.Max() + 0.1) });
}
}
else
AddTextEvent(DateTime.Now, $"厚度数据读取", $"厚度数据读取失败{d1}-{d2}-{d3}", WarningEnum.Low, true);
}
}
else
{
if (haveNG)
{
AddTextEvent(DateTime.Now, "运行报警", $"计米器无数据", WarningEnum.Low);
haveNG = true;
}
// stLen = lenMi;
// curRecord.Len = lenMi;
// this.BeginInvoke(new System.Action(() =>
// {
// AddTextEvent(DateTime.Now, $"计米无数据记录", $"(计米{stLen}米) 速度:{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分", WarningEnum.Normal, false);
// this.lblLen.Text = $"@ {stLen}米";//$"{lenMi}米";
// this.lblLen.Tag = faceWidthX_cm;
// this.lblSpeed.Text = $"@速度:{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分";
// this.uilbKF.Text = $"当前幅宽:{faceWidthY_cm}cm";
// }));
}
#endif
}
#endregion
#if Online //在图像中实现
lock (lockCurrKey)
{
errStep = 15;
#region
if (confMgr.SysConfigParams.OpenLengthCount)
{
if (curRecord.ProductInfo.residueWarnningLen > 0 && yqjimi > curRecord.ProductInfo.residueWarnningLen)
{
Log($"告警", $"已经达到换卷长度最大值{curRecord.ProductInfo.residueWarnningLen}-当前长度{yqjimi}-", WarningEnum.High);
}
}
#endregion
#region
if (confMgr.SysConfigParams.OpenLengthCount && curRecord.ProductInfo.OpenThicknessDetection)
{
errStep = 16;
if (curRecord.ProductInfo.ThicknessDetectionStopDis > 0 && (yqjimi - cehouDis) > curRecord.ProductInfo.ThicknessDetectionStopDis)
{
Stop();
Log($"测厚提示", $"已经达到测厚位置{curRecord.ProductInfo.ThicknessDetectionStopDis}-当前前进长度{(yqjimi - cehouDis)}-", WarningEnum.High);
}
}
#endregion
}
}
#endif
Thread.Sleep(300);
} while (!isBreakProcessRun());
//暂停中断
//stopWatch.Stop();
//pStopWatch.Stop();
//_isRuning = false;
}
Thread.Sleep(10);
}
catch (Exception e)
{
AddTextEvent( DateTime.Now, "运行报警", $"传感器流程运行出错{errStep}" + e.Message , WarningEnum.High);
}
}
}
#endregion
#region 线1 &&
/// <summary>
/// 相机1采图预处理
/// </summary>
private void Cam1ThreadFunction()
{
int errStep = 0;
AddTextEvent(DateTime.Now, "相机流程1", $"流程启动!");
#if OnLine
#else
string imgfilePath = "D:\\CPL\\img\\L1.bmp";
Mat timg = new Mat(imgfilePath);
timg = timg.Flip(FlipMode.XY);
#endif
while (true)
{
try
{
if (_cts.IsCancellationRequested)
break;
if (currentState == CurrentStateEnum.)
{
////暂停开始
//stopWatch.Start();
do
{
#region
#if OnLine
int index;
Mat Image;
int devNo;
//采集图片
if(devContainer.devCamer1 == null)
{
Thread.Sleep(50);
continue;
}
bool gsts = devContainer.devCamer1.readDataImage(out index, out Image, out devNo);
//AcquisitionMat acq = _LinecamDev1.GetFrames(100);
#else
Thread.Sleep(2500);
bool gsts = true;
int index = 0;
Mat Image = timg.Clone();
int devNo = 0;
#endif
if (gsts)
{
//double stLen = devContainer.GetLength();
Cv2.Flip(Image, Image, FlipMode.XY);//翻转
AddTextEvent(DateTime.Now, $"拍照", $"采集卡({devNo}),图像({index})", WarningEnum.Normal, false);
this.BeginInvoke(new Action(() =>
{
//Bitmap bitmap = Image.ToBitmap();
Bitmap bitmap = (Bitmap)BitmapConverter.ToBitmap(Image).Clone();
//bitmap.Save($"d:\\{devIndex}_{num}.bmp", ImageFormat.Bmp);
//显示图片
if (devNo == 0)
{
picScanner2.Image = bitmap;
//picScanner2.Refresh();
}
else
{
picScanner1.Image = bitmap;
//picScanner1.Refresh();
}
}));
//裁边
Stopwatch stopWatch = new Stopwatch();
stopWatch.Start();
int marginWidth;
Image = OpenCVUtil.getMaxInsetRect2(Image, devNo == 1 ? true : false, Config.MarginHoleWidth, out marginWidth);
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后{mat0.Width}*{mat0.Height}");
errStep = 55;
string time = $"dev{devNo}-图{index}裁边({stopWatch.ElapsedMilliseconds})";
AddTextEvent(DateTime.Now, $"拍照", time, WarningEnum.Normal, false);
errStep = 1;
if (!devContainer.state || (currentState != CurrentStateEnum. && currentState != CurrentStateEnum.))
{
if(currentState != CurrentStateEnum. && currentState != CurrentStateEnum.)
AddTextEvent(DateTime.Now, $"系统", $"不在运行状态-{currentState}", WarningEnum.Normal, true);
else
AddTextEvent(DateTime.Now, $"系统", $"硬件状态出错-{devContainer.state}", WarningEnum.Normal, true);
Image.Dispose();
continue;
}
if (currKey != 0 || htTask.ContainsKey(currKey))
{
Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
//长度剩余提醒
if (Config.residueWarnningLen > 0 && curRecord.ErpLen > 0 && Config.residueWarnningLen >= Math.Abs(curRecord.ErpLen - curRecord.Len))
{
AddTextEvent(DateTime.Now, $"告警", $"已达剩余长度不足提醒!(({curRecord.ErpLen} -{ curRecord.Len})<={Config.residueWarnningLen})", WarningEnum.High);
#region
if (!_residueWarnningLenStop)
{
_residueWarnningLenStop = true;
AddTextEvent(DateTime.Now, $"暂停", $"已达剩余长度不足提醒!(({curRecord.ErpLen} - {curRecord.Len})<={Config.residueWarnningLen}),进入暂停。");
if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//只是设备暂停APP没暂停
devContainer.io_output(CMDName.绿, false, true, 0);
devContainer.io_output(CMDName.);
devContainer.devIOCard.writeBitState(0, 1, true);
//Task.Run(async () =>
//{
// await Task.Delay(500);
Thread.Sleep(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
//});
}
this.BeginInvoke(new System.Action(() =>
{
//warning(WarningEnum.Low, true);//暂停
MessageBox.Show($"已达剩余长度不足提醒!({Math.Abs(curRecord.ErpLen - curRecord.Len)}<={Config.residueWarnningLen}),进入暂停。", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning);
}));
}
#endregion
}
errStep = 6;
//厚度检测提示
if (curRecord.ProductInfo.OpenThicknessDetection)
{
if ((curRecord.Len - ThnDieLen) > curRecord.ProductInfo.ThicknessDetectionStopDis)
{
ThnDieLen = curRecord.Len;
AddTextEvent(DateTime.Now, $"厚度检测", $"位置:{curRecord.Len}; 上次位置:{ThnDieLen}");
if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//只是设备暂停APP没暂停
//devContainer.io_output(CMDName.绿灯输出, false, true, 0);
//devContainer.io_output(CMDName.黄灯输出);
devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
//Thread.Sleep(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
}
}
}
//二次判断
curRecord.dicPhoto_Defect.TryAdd(index, false);//加入索引,默认无瑕疵
errStep = 7;
//暂停:瑕疵二次判断
if (this.defectPauseForUser && !Config.OpenJMStop)
{
AddTextEvent(DateTime.Now, $"拍照", $"图像索引:{index},标识数:{curRecord.dicPhoto_Defect.Count}", WarningEnum.Normal, false);
int liPhotoIndex = index - Config.defectPauseSkipPhotoCount;
AddTextEvent(DateTime.Now, $"拍照", $"Dev={devNo},图像{index} {liPhotoIndex}={index}-{Config.defectPauseSkipPhotoCount}", WarningEnum.Normal, false);
if (liPhotoIndex >= 0 && curRecord.dicPhoto_Defect.ContainsKey(liPhotoIndex) && curRecord.dicPhoto_Defect[liPhotoIndex])
{
errStep = 8;
for (int fi = 0; fi < 3; fi++)
{
//循环等待数据后期处理完成
Thread.Sleep(500);
List<DefectInfo> lstEditDefect = curRecord.DefectInfoList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
AddTextEvent(DateTime.Now, $"暂停", $"(图像{liPhotoIndex})已达观察台,瑕疵二次判断=》({string.Join(",", lstEditDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。", WarningEnum.Normal, false);
//瑕疵选项过滤
if (Config.OpenHalconDefect || curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
{
//暂停
AddTextEvent(DateTime.Now, $"暂停", $"(图像{liPhotoIndex})需瑕疵二次判断,已达观察台,进入暂停。", WarningEnum.Normal, false);
if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//只是设备暂停APP没暂停
devContainer.io_output(CMDName.绿, false, true, 0);
devContainer.io_output(CMDName.);
devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
if (Config.OpenBeep)
{
Task.Run(async () =>
{
devContainer.io_output(CMDName., false, true, Config.BeepTime);
await Task.Delay(5);
});
}
}
errStep = 9;
//不能使用同步Invoke方式会使相机超时丢帧
this.BeginInvoke(new System.Action(() =>
{
int liDefectCount = lstEditDefect.Count;
string filename = Path.Combine(Config.appBasePath + "\\TempPic\\", defectTag[liPhotoIndex]);
var pmat = new Mat(filename);
//var pimage = (Bitmap)pmat.ToBitmap().Clone();
FHome_Defect frmDefect = new FHome_Defect(curRecord.ProductInfo.ModelName, lstEditDefect, pmat);
if (frmDefect.ShowDialog() == DialogResult.OK)
{
defectTag.Remove(liPhotoIndex);
string oldCode;
for (int i = 0; i < this.uiDataGridView1.Rows.Count; i++)
{
if ((int)this.uiDataGridView1.Rows[i].Cells["colIndex"].Value != liPhotoIndex)
continue;
long uid = (long)this.uiDataGridView1.Rows[i].Cells["colUid"].Value;
foreach (var row in lstEditDefect)
{
AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称,{uid} {row.uid}", WarningEnum.Low, false);
if (row.uid == uid)
{
oldCode = this.uiDataGridView1.Rows[i].Cells["colCode"].Value.ToString();
AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称 ({this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value})->({row.Name})", WarningEnum.Normal, false);
this.uiDataGridView1.Rows[i].Cells["colCode"].Value = row.Code;
this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value = row.Name;
//this.uiDataGridView1.Refresh();
if (!string.IsNullOrWhiteSpace(row.TagFilePath))
File.Move(row.TagFilePath, row.TagFilePath.Replace($"_类别{oldCode}", $"_类别{row.Code}"));//
break;
}
}
foreach (var item in frmDefect.lstDel)
{
if (item.uid == uid)
{
this.uiDataGridView1.Rows.RemoveAt(i);
i--;
break;
}
}
}
foreach (var item in frmDefect.lstDel)
{
curRecord.DefectInfoList.Remove(item);
//删除忽略瑕疵小图
//if (!string.IsNullOrWhiteSpace(item.TagFilePath))
// File.Delete(item.TagFilePath);
}
//double len = (double)this.lblLen.Tag;
//this.reDrawDefectPoints(curRecord.DefectInfoList, new double[] { 0, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }, new double[] { 0, len });
AddTextEvent(DateTime.Now, $"二次检测", $"本次忽略{frmDefect.lstDel.Count}个瑕疵,本张图由{liDefectCount} -> {lstEditDefect.Count},总数{curRecord.DefectInfoList.Count}", WarningEnum.Normal, false);
}
this.uiMiniPagination1.TotalCount = curRecord.DefectTotalCount = curRecord.DefectInfoList.Count;
//
//double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y + 0.005f, 2);
this.reDrawDefectPoints(curRecord.ProductInfo.ModelName, curRecord.DefectInfoList);
errStep = 10;
//自动继续运行设备(这里临时暂停后不能再急停,否则无法继续)
if (!Config.StopPLC)
this.devContainer.devPlc.runDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
if (!compareIOInput(CMDName.))
{
devContainer.io_output(CMDName.绿);
devContainer.io_output(CMDName., false, true, 0);
this.devContainer.devIOCard.writeBitState(0, 0, true);
Thread.Sleep(200);
this.devContainer.devIOCard.writeBitState(0, 0, false);
//Task.Run(async () =>
//{
// await Task.Delay(500);
// this.devContainer.devIOCard.writeBitState(0, 0, false);
//});
}
}
lineChartDefect.Focus();
}));
break;
}
}
}
}
#if false //未在改时间进行判定,改为检出时候
else if(Config.OpenWarnBeep)
{
AddTextEvent(DateTime.Now, $"拍照", $"图像索引:{index},标识数:{curRecord.dicPhoto_Defect.Count}", WarningEnum.Normal, false);
int liPhotoIndex = index - Config.defectPauseSkipPhotoCount;
AddTextEvent(DateTime.Now, $"拍照", $"Dev={devNo},图像{index} {liPhotoIndex}={index}-{Config.defectPauseSkipPhotoCount}", WarningEnum.Normal, false);
if (liPhotoIndex >= 0 && curRecord.dicPhoto_Defect.ContainsKey(liPhotoIndex) && curRecord.dicPhoto_Defect[liPhotoIndex])
{
errStep = 8;
//for (int fi = 0; fi < 3; fi++)
{
//循环等待数据后期处理完成
//Thread.Sleep(500);
List<DefectInfo> lstEditDefect = curRecord.DefectInfoList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
AddTextEvent(DateTime.Now, $"准备报警", $"(图像{liPhotoIndex})已达观察台,瑕疵二次判断=》({string.Join(",", lstEditDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。");
//瑕疵选项过滤
if (Config.OpenHalconDefect || curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
{
//暂停
AddTextEvent(DateTime.Now, $"蜂鸣报警", $"(图像{liPhotoIndex})需瑕疵报警,已达观察台。");
if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
if (Config.OpenBeep)
{
Task.Run(async () =>
{
devContainer.io_output(CMDName., false, true, Config.BeepTime);
await Task.Delay(5);
});
}
}
errStep = 9;
//break;
}
}
}
}
#endif
errStep = 10;
//以下判定放置于二次判定之后,因为二次判定可能会忽略部分检测项!!
//暂停:缺陷超标
//每百米告警判断???在此还是在收到新照片时触发???
if (curRecord.ProductInfo.DefectCountLimit > 0 && curRecord.DefectTotalCount >= curRecord.ProductInfo.DefectCountLimit && curRecord.DefectInfoList != null)
{
int liPhotoIndex =index - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
int compLen = 100 * 100;//每百米 to cm
int compCount = compLen * Config.cm2px_y / Image.Height; //100m图像张数
//从上次告警后重新开始计算长度及数量
int defectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndex && m.PhotoIndex >= (liPhotoIndex + 1 - compCount) && m.PhotoIndex <= liPhotoIndex).Count();
if (defectCount >= curRecord.ProductInfo.DefectCountLimit)
{
curRecord.preWarningPhotoIndex = liPhotoIndex + 1;
AddTextEvent(DateTime.Now, $"告警", $"每百米瑕疵数量达到阈值!({defectCount}>={curRecord.ProductInfo.DefectCountLimit})", WarningEnum.High);
if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//只是设备暂停APP没暂停
devContainer.io_output(CMDName.绿, false, true, 0);
devContainer.io_output(CMDName.);
devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
if (Config.OpenBeep)
{
Task.Run(async () =>
{
devContainer.io_output(CMDName., false, true, Config.BeepTime);
await Task.Delay(5);
});
}
}
}
errStep = 11;
}
//暂停:每个缺陷项不同长度检测数量报警
if (curRecord.DefectTotalCount > 0 && curRecord.DefectInfoList != null)
{
#if true
//按缺陷计算没X米多少缺陷报警
for (int i = 0; i < curRecord.ProductInfo.QualifiedLimitList.Count; i++)
{
var defectWarn = curRecord.ProductInfo.QualifiedLimitList[i];
if (defectWarn.DefectWarnLength > 0 || defectWarn.DefectWarnCnt > 0)
{
errStep = 12;
int liPhotoIndex = index - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
int warnLen = defectWarn.DefectWarnLength * 100;//每米 to cm
int warnCount = warnLen * Config.cm2px_y / Image.Height; //计算图像张数
//从上次告警后重新开始计算长度及数量
int warnDefectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndexByLabel[i] && m.PhotoIndex >= (liPhotoIndex + 1 - warnCount) && m.PhotoIndex <= liPhotoIndex).Count();
if (warnDefectCount >= defectWarn.DefectWarnCnt)
{
curRecord.preWarningPhotoIndexByLabel[i] = liPhotoIndex + 1;
AddTextEvent(DateTime.Now, $"告警", $"每{defectWarn.DefectWarnLength}米{Config.getDefectName(curRecord.ProductInfo.ModelName, defectWarn.Code)}瑕疵数量达到阈值!({warnDefectCount}>={defectWarn.DefectWarnCnt})", WarningEnum.High);
if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//只是设备暂停APP没暂停
devContainer.io_output(CMDName.绿, false, true, 0);
devContainer.io_output(CMDName.);
devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
if (Config.OpenBeep)
{
Task.Run(async () =>
{
devContainer.io_output(CMDName., false, true, Config.BeepTime);
await Task.Delay(5);
});
}
}
}
}
}
#endif
}
errStep = 21;
//Application.DoEvents();
}
_matList1.Enqueue(new tScanPhotoInfo(1, index, Image.Clone()));
}
#endregion
//System.GC.Collect();
Thread.Sleep(50);
} while (!isBreakProcessRun());
//暂停中断
//stopWatch.Stop();
pStopWatch.Stop();
//_isRuning = false;
}
else
{
int index;
Mat Image;
int devNo;
//采集图片
if (devContainer.devCamer1 == null)
{
Thread.Sleep(50);
continue;
}
//防止内存爆满
devContainer.devCamer1.readDataImage(out index, out Image, out devNo);
}
Thread.Sleep(50);
}
catch (Exception e)
{
//_isRuning = false;
AddTextEvent(DateTime.Now, $"运行报警", $"相机1流程运行出错{errStep}" + e.Message + "\n", WarningEnum.High, true);
//Log("运行报警", $"相机1流程运行出错{errStep}" + e.Message + "\n", WarningEnum.High);
}
}
}
#endregion
#region 线2 &&
/// <summary>
/// 相机2采图预处理
/// </summary>
private void Cam2ThreadFunction()
{
int errStep = 0;
AddTextEvent(DateTime.Now, "相机流程2", $"流程启动!");
#if OnLine
#else
string imgfilePath = "D:\\CPL\\img\\R1.bmp";
Mat timg = new Mat(imgfilePath);
timg = timg.Flip(FlipMode.XY);
#endif
while (true)
{
try
{
if (_cts.IsCancellationRequested)
break;
if (currentState == CurrentStateEnum.)
{
////暂停开始
//stopWatch.Start();
do
{
#region
#if OnLine
int index;
Mat Image;
int devNo;
//采集图片
if (devContainer.devCamer2 == null)
{
Thread.Sleep(50);
continue;
}
bool gsts = devContainer.devCamer2.readDataImage(out index, out Image, out devNo);
#else
Thread.Sleep(2500);
int index = 0;
Mat Image = timg.Clone();
int devNo = 1;
bool gsts = true;
#endif
//AcquisitionMat acq = _LinecamDev1.GetFrames(100);
if (gsts)
{
//获取图片成功,说明正好拍完照片,获取当前计米器位置
double picDis = GetDis();
Cv2.Flip(Image, Image, FlipMode.XY);//翻转
AddTextEvent(DateTime.Now, $"拍照", $"采集卡({devNo}),图像({index})", WarningEnum.Normal, false);
this.BeginInvoke(new Action(() =>
{
//Bitmap bitmap = Image.ToBitmap();
Bitmap bitmap = (Bitmap)BitmapConverter.ToBitmap(Image).Clone();
//bitmap.Save($"d:\\{devIndex}_{num}.bmp", ImageFormat.Bmp);
//显示图片
if (devNo == 0)
{
picScanner2.Image = bitmap;
//picScanner2.Refresh();
}
else
{
picScanner1.Image = bitmap;
//picScanner1.Refresh();
}
}));
//裁边
Stopwatch stopWatch = new Stopwatch();
stopWatch.Start();
int marginWidth;
Image = OpenCVUtil.getMaxInsetRect2(Image, devNo == 1 ? true : false, Config.MarginHoleWidth, out marginWidth);
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后{mat0.Width}*{mat0.Height}");
errStep = 55;
string time = $"dev{devNo}-图{index}裁边({stopWatch.ElapsedMilliseconds})";
AddTextEvent(DateTime.Now, $"拍照", time, WarningEnum.Normal, false);
errStep = 1;
if (!devContainer.state || (currentState != CurrentStateEnum. && currentState != CurrentStateEnum.))
{
if (currentState != CurrentStateEnum. && currentState != CurrentStateEnum.)
AddTextEvent(DateTime.Now, $"系统", $"不在运行状态-{currentState}", WarningEnum.Normal, true);
else
AddTextEvent(DateTime.Now, $"系统", $"硬件状态出错-{devContainer.state}", WarningEnum.Normal, true);
Image.Dispose();
continue;
}
_matList2.Enqueue(new tScanPhotoInfo(1, index, Image.Clone(), picDis));
}
#endregion
//System.GC.Collect();
Thread.Sleep(50);
} while (!isBreakProcessRun());
//暂停中断
//stopWatch.Stop();
pStopWatch.Stop();
//_isRuning = false;
}
else
{
//防止内存爆满
int index;
Mat Image;
int devNo;
//采集图片
if (devContainer.devCamer2 == null)
{
Thread.Sleep(50);
continue;
}
bool gsts = devContainer.devCamer2.readDataImage(out index, out Image, out devNo);
}
Thread.Sleep(50);
}
catch (Exception e)
{
//_isRuning = false;
AddTextEvent(DateTime.Now, $"运行报警", $"相机1流程运行出错{errStep}" + e.Message + "\n", WarningEnum.High, true);
//Log("运行报警", $"相机1流程运行出错{errStep}" + e.Message + "\n", WarningEnum.High);
}
}
}
#endregion
#region 线
int testCnt = 0;
/// <summary>
/// 后台运行主线程
/// </summary>
private void MainThreadFunction()
{
AddTextEvent(DateTime.Now, "处理流程流程", $"流程启动!");
Mat acq1 = new Mat();
Mat acq2 = new Mat();
#if OnLine
#else
string imgfilePath1 = "D:\\CPL\\img\\L1.bmp";
string imgfilePath2 = "D:\\CPL\\img\\R1.bmp";
Mat timg1 = new Mat(imgfilePath1);
timg1 = timg1.Flip(FlipMode.XY);
Mat timg2 = new Mat(imgfilePath2);
timg2 = timg1.Flip(FlipMode.XY);
#endif
while (true)
{
int errStep = 0;
try
{
if (_cts.IsCancellationRequested)
break;
if (true)
{
////暂停开始
//stopWatch.Start();
do
{
tScanPhotoInfo peek1;
tScanPhotoInfo peek2;
if (_matList1.Count > 0 && _matList2.Count > 0)
{
_matList1.TryPeek(out peek1);
_matList2.TryPeek(out peek2);
if (peek1 != null && peek2 != null && peek1.photoIndex != peek2.photoIndex)
{
if (peek1.photoIndex != peek2.photoIndex)
{
AddTextEvent(DateTime.Now, $"图像等待", $"图像{peek1.photoIndex}-{peek2.photoIndex}未对齐", WarningEnum.Low, false);
if(peek1.photoIndex < peek2.photoIndex)
{
tScanPhotoInfo tout;
_matList1.TryDequeue(out tout);
AddTextEvent(DateTime.Now, $"图像等待", $"相机1-图像{tout.photoIndex}出队", WarningEnum.Low, false);
}
else
{
tScanPhotoInfo tout;
_matList2.TryDequeue(out tout);
AddTextEvent(DateTime.Now, $"图像等待", $"相机2-图像{tout.photoIndex}出队", WarningEnum.Low, false);
}
}
continue;
}
tScanPhotoInfo tscanPhotos0;
if (!_matList1.TryDequeue(out tscanPhotos0))
AddTextEvent(DateTime.Now, $"图像出队列", $"图像{tscanPhotos0.photoIndex},异常相机1队列出队失败", WarningEnum.High, true);
tScanPhotoInfo tscanPhotos1;
if (!_matList2.TryDequeue(out tscanPhotos1))
AddTextEvent(DateTime.Now, $"图像出队列", $"图像{tscanPhotos0.photoIndex},异常相机2队列出队失败", WarningEnum.High, true);
if (currKey > 0)
{
Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
ScanPhotoInfo scanPhotos0 = new ScanPhotoInfo(tscanPhotos0.devIndex, tscanPhotos0.photoIndex, tscanPhotos0.mat);
ScanPhotoInfo scanPhotos1 = new ScanPhotoInfo(tscanPhotos1.devIndex, tscanPhotos1.photoIndex, tscanPhotos1.mat);
Stopwatch stopWatch = new Stopwatch();
curRecord.ScannerPhotoCount++;
AddTextEvent(DateTime.Now, $"图像处理", $"图像{scanPhotos0.photoIndex}", WarningEnum.Low, false);
string time = "";
stopWatch.Start();
try
{
if (scanPhotos0.mat.Height != scanPhotos1.mat.Height)
{
int xw, xh;
AddTextEvent(DateTime.Now, $"警告", $"两相机采集图高度不一致({scanPhotos0.photoIndex}),dev1.Height={scanPhotos0.mat.Height},dev2.Height={scanPhotos1.mat.Height},重新resize...", WarningEnum.Low);
if (scanPhotos0.mat.Height > scanPhotos1.mat.Height)
scanPhotos1.mat = OpenCVUtil.resize(scanPhotos1.mat, scanPhotos0.mat.Width, scanPhotos0.mat.Height, out xw, out xh);
else
scanPhotos0.mat = OpenCVUtil.resize(scanPhotos0.mat, scanPhotos1.mat.Width, scanPhotos1.mat.Height, out xw, out xh);
}
//saveMatTest(scanPhotos0.mat, 1);
//saveMatTest(scanPhotos1.mat, 2);
//反转+相机索引调换
Mat mat0 = scanPhotos1.mat;
Mat mat1 = scanPhotos0.mat;
firstTest = false;
//记录resize大小
//var resize = new System.Drawing.Size(mat0.Width * 2, mat0.Height);
int resizeWidth = devContainer.libDefect.GetWidthForResize(mat0.Width + mat1.Width - Config.MiddleSuperposition);
if (resizeWidth == 0)
throw new Exception("GetWidthForResize result 0 失败!");
var resize = new System.Drawing.Size(resizeWidth, 4096);//固定8192*2张*4096
//裁边,两侧和中间重合部分
if (Config.MiddleSuperposition > 0)//中间重合部分
{
errStep = 3;
int width = mat0.Width - Config.MiddleSuperposition / 2;
mat0 = OpenCVUtil.cutImage(mat0, 0, 0, width, mat0.Height);
time += $"->图1去重({stopWatch.ElapsedMilliseconds})";
width = mat1.Width - Config.MiddleSuperposition / 2;
mat1 = OpenCVUtil.cutImage(mat1, Config.MiddleSuperposition / 2, 0, width, mat1.Height);
time += $"->图2去重({stopWatch.ElapsedMilliseconds})";
}
AddTextEvent(DateTime.Now, $"裁边",
$"(图像{scanPhotos0.photoIndex})-左图去重后:{mat0.Width}*{mat0.Height},右图:{mat1.Width}*{mat1.Height}" +
$"重复值:{Config.MiddleSuperposition},孔洞:{Config.MarginHoleWidth},cm2px{Config.cm2px_x},resizeWidth{resizeWidth}", WarningEnum.Low, false);
errStep = 4;
//水平合并l
Mat mat = OpenCVUtil.mergeImage_sameSize(new Mat[] { mat0, mat1 });//这里相机反装,左右反转下
//AddTextEvent(DateTime.Now, $"裁边", $"(图像{scanPhotos0.photoIndex})-边缘宽度:(左图)={marginWidth0},(右图)={marginWidth1}; 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width + mat1.Width});合并后(去孔洞){mat.Width}*{mat.Height}", WarningEnum.Low, false);
AddTextEvent(DateTime.Now, $"裁边", $"(图像{scanPhotos0.photoIndex}); 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width + mat1.Width});合并后(去孔洞){mat.Width}*{mat.Height}", WarningEnum.Normal, false);
float widthRatio = mat.Width * 1.0f / resize.Width;//宽度比例
time += $"->图1+2合并({stopWatch.ElapsedMilliseconds})";
errStep = 5;
//门幅更新含两侧孔洞x,y cm
float faceWidthX_cm = (float)Math.Round((scanPhotos0.photoIndex + 1) * mat.Height * 1.0f / Config.cm2px_y, 2);
float faceWidthY_cm = (float)Math.Round((mat.Width + Config.MarginHoleWidth * 2) * 1.0f / Config.cm2px_x + Config.EdgeOffset, 2);
faceWidthX_cm = (float)Math.Round(faceWidthX_cm, 2);
faceWidthY_cm = (float)Math.Round(faceWidthY_cm, 2);
if (curRecord.FaceWidthMin == 0 || curRecord.FaceWidthMin > faceWidthY_cm)
curRecord.FaceWidthMin = faceWidthY_cm;
if (curRecord.FaceWidthMax < faceWidthY_cm)
curRecord.FaceWidthMax = faceWidthY_cm;
var point = new float[] { faceWidthX_cm, faceWidthY_cm };// new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm);
AddTextEvent(DateTime.Now, $"门幅", $"(图像{scanPhotos0.photoIndex})-({scanPhotos0.photoIndex})位置:{point[0]}; 幅宽:{point[1]}", WarningEnum.Normal, false);
curRecord.FacePointList.Add(point);
errStep = 6;
List<float[]> mfdata = new List<float[]>();
for (int i = 0; i < curRecord.FacePointList.Count; i++)
//foreach (var item in curRecord.FacePointList)
mfdata.Add(curRecord.FacePointList[i]);
reDrawFaceWidth(mfdata,
new double[] { 0, Math.Round(point[0] + 0.005f, 2) },
new double[] { curRecord.FaceWidthMin, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) });
errStep = 7;
time += $"->门幅刷新({stopWatch.ElapsedMilliseconds})";
//去除两侧孔洞(门幅计算时不能去除)
//if (Config.MarginHoleWidth > 0)
// mat = OpenCVUtil.cutImage(mat, Config.MarginHoleWidth, 0, mat.Width - Config.MarginHoleWidth * 2, mat.Height);
//计算速度
//
//
curRecord.TimeLen = pStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
#if JM
#else
double lenMi = Math.Round(faceWidthX_cm / 100, 2);
double stLen = lenMi;
curRecord.Len = lenMi;
#endif
this.BeginInvoke(new System.Action(() =>
{
#if JM
#else
this.lblLen.Text = $"{stLen}米";
this.lblSpeed.Text = $"速度:{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分";
#endif
this.uilbKF.Text = $"当前幅宽:{faceWidthY_cm}cm";
}));
#if JM
#endif
//
errStep = 9;
time += $"->速度刷新({stopWatch.ElapsedMilliseconds})";
//----缺陷队列
int oxw, oxh;
mat = OpenCVUtil.resize(mat, resize.Width, resize.Height, out oxw, out oxh);
AddTextEvent(DateTime.Now, $"图像处理", $"(图像{scanPhotos0.photoIndex})-合成图resize后:{mat.Width}*{mat.Height}-{oxw}*{oxh}", WarningEnum.Normal, false);
devContainer.libDefect.add(new Device.DefectLib.DefectTask()
{
modelName = curRecord.ProductInfo.ModelName,
record = curRecord,
bmp = mat,
bmpTag = mat.Clone(),
photoIndex = scanPhotos0.photoIndex,//0-n 首张必需为0因下面计算长度是从0开始
widthRatio = widthRatio,
qualifiedLimitList = curRecord.ProductInfo.QualifiedLimitList,
finishEvent = callBackDefectEvent,
xw = oxw,
CurrDis = tscanPhotos1.CurrDis,
});
errStep = 10;
time += $"->加入瑕疵待检队列({stopWatch.ElapsedMilliseconds})";
}
catch (Exception ex)
{
curRecord.ScannerPhotoFinishCount++;//失败时不能因数量不一致无法保存
AddTextEvent(DateTime.Now, $"图像处理", $"异常({errStep})(图像{scanPhotos0.photoIndex})-{ex.Message}", WarningEnum.High);
string dirPath = FileUtil.initFolder($"{Config.ImagePath}{curRecord.BatchId}_{curRecord.ReelId}\\Err\\");
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos0.mat).Save($"{dirPath}{scanPhotos0.photoIndex}_0_Step{errStep}.bmp", ImageFormat.Bmp);
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos1.mat).Save($"{dirPath}{scanPhotos1.photoIndex}_1_Step{errStep}.bmp", ImageFormat.Bmp);
}
finally
{
AddTextEvent(DateTime.Now, $"图像处理", $"(图像{scanPhotos0.photoIndex})-进度计时:{time}", WarningEnum.Normal, false);
scanPhotos0.mat.Dispose();
scanPhotos1.mat.Dispose();
scanPhotos0 = scanPhotos1 = null;
//System.GC.Collect();
}
}
}
Thread.Sleep(20);
} while (!isBreakProcessRun());
//暂停中断
//stopWatch.Stop();
pStopWatch.Stop();
//_isRuning = false;
}
#if Online_One
else
{
//防止内存爆满
AcquisitionMat tacq1 = _LinecamDev1.GetFrames(10);
AcquisitionMat tacq2 = _LinecamDev2.GetFrames(10);
}
#endif
Thread.Sleep(20);
}
catch (Exception e)
{
//_isRuning = false;
AddTextEvent(DateTime.Now, $"运行报警", $"流程运行出错{errStep}" + e.Message , WarningEnum.High, true);
//Log("运行报警", $"流程运行出错{errStep}" + e.Message + "\n", WarningEnum.High);
}
}
}
#endregion
#if NT
#else
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/// <summary>
///
/// </summary>
/// <param name="num">1-n</param>
/// <param name="matone"></param>
/// <param name="devIndex"></param>
private void callBackScanMatEvent(int num, Mat matone, int devIndex) //ScanEvent
{
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int errStep = 0;
try
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{
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if (Config.Camer_Name == CamerDevNameEnum.)
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{
AddTextEvent(DateTime.Now, $"拍照", $"采集卡({devIndex}),图像({num})", WarningEnum.Normal, false);
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Cv2.Flip(matone, matone, FlipMode.XY);//翻转
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this.BeginInvoke(new Action(() =>
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{
Bitmap bitmap = BitmapConverter.ToBitmap(matone);
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//bitmap.Save($"d:\\{devIndex}_{num}.bmp", ImageFormat.Bmp);
//显示图片
if (devIndex == 0)
{
picScanner2.Image = bitmap;
picScanner2.Refresh();
}
else
{
picScanner1.Image = bitmap;
picScanner1.Refresh();
}
}));
//裁边
Stopwatch stopWatch = new Stopwatch();
stopWatch.Start();
int marginWidth;
matone = OpenCVUtil.getMaxInsetRect2(matone, devIndex == 1?true:false, Config.MarginHoleWidth, out marginWidth);
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后{mat0.Width}*{mat0.Height}");
errStep = 55;
string time = $"dev{devIndex}-图{num}裁边({stopWatch.ElapsedMilliseconds})";
AddTextEvent(DateTime.Now, $"拍照", time, WarningEnum.Normal, false);
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}
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errStep = 1;
if (!devContainer.state || (currentState != CurrentStateEnum. && currentState != CurrentStateEnum.))
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{
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matone.Dispose();
return;
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}
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errStep = 2;
lock (lockCurrKey)
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{
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if (currKey == 0 || !htTask.ContainsKey(currKey))
{
lock (lockScanPhoto)
{
if (scanPhotos[0] != null || scanPhotos[1] != null)
scanPhotos[0] = scanPhotos[1] = scanPhotos[2] = null;
}
matone.Dispose();
AddTextEvent(DateTime.Now, $"拍照", $"(图像{num})-未扫码,采集卡({devIndex}),图像丢弃!", WarningEnum.Low);
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return;
}
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}
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errStep = 3;
Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
Device.PhotoLib.PhotoTask task;
Mat myMat = matone;//.Clone();
AddTextEvent(DateTime.Now, $"拍照", $"(图像{num})-采集卡({devIndex}),size:({myMat.Width}*{myMat.Height})({(myMat == null ? "A" : "B")})", WarningEnum.Low, false);
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//AddTextEvent(DateTime.Now,"拍照", $"Dev={devIndex},图像{num}-2");
lock (lockScanPhoto)//多线程操作
{
if (scanPhotos[2] != null && scanPhotos[2].photoIndex == num)
{
AddTextEvent(DateTime.Now, $"拍照", $"相机图像不同步,急停中止(需停机重新开始,不可继续)!!!", WarningEnum.High);
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warning(WarningEnum.High);
//重置...
}
if (scanPhotos[devIndex] != null) //添加一张容错
{
//AddTextEvent(DateTime.Now, $"拍照", $"(图像{num})-采集卡({devIndex}) 容错一张图到队列!", WarningEnum.Low);
AddTextEvent(DateTime.Now, $"拍照", $"(图像{num})-采集卡({devIndex}) 容错一张图到队列!");
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scanPhotos[2] = new ScanPhotoInfo(devIndex, num, myMat);
return;
}
errStep = 4;
//--
scanPhotos[devIndex] = new ScanPhotoInfo(devIndex, num, myMat);
if (scanPhotos[0] == null || scanPhotos[1] == null)
return;
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//curRecord置新时相机里最后一张图还是上次的计数器devIndex累计
if (curRecord.ScannerPhotoCount == 0 && num >= 1)
{
devContainer.devCamer1.resetScanIndex();
devContainer.devCamer2.resetScanIndex();
scanPhotos[0].photoIndex = scanPhotos[1].photoIndex = 0;
if (scanPhotos[2] != null)
scanPhotos[2].photoIndex = 1;
AddTextEvent(DateTime.Now, $"拍照", $"新任务开始Dev={devIndex},图像({num})重置为图像(0)");
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}
task = new Device.PhotoLib.PhotoTask()
{
scanPhotos0 = scanPhotos[0],
scanPhotos1 = scanPhotos[1],
};
scanPhotos[0] = scanPhotos[1] = null;
if (scanPhotos[2] != null)//容错图前移到正常位置
{
AddTextEvent(DateTime.Now, $"拍照", $"(图像{scanPhotos[2].photoIndex})-采集卡({scanPhotos[2].devIndex}) 容错队列图前移。");
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scanPhotos[scanPhotos[2].devIndex] = scanPhotos[2];
scanPhotos[2] = null;
}
curRecord.ScannerPhotoCount++;
errStep = 5;
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}
if (task.scanPhotos0 != null && task.scanPhotos1 != null)
{
var scanPhoto = task.scanPhotos0 as ScanPhotoInfo;
AddTextEvent(DateTime.Now, $"拍照", $"待处理图像队列:{curRecord.ScannerPhotoCount - curRecord.ScannerPhotoFinishCount}张", WarningEnum.Normal, false);
task.record = curRecord;
task.finishEvent = callBackPhotoEvent;
devContainer.libPhoto.add(task);
AddTextEvent(DateTime.Now, $"拍照", $"Dev={devIndex},图像{scanPhoto.photoIndex},已加入图像处理队列", WarningEnum.Normal, false);
}
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//长度剩余提醒
if (Config.residueWarnningLen > 0 && curRecord.ErpLen > 0 && Config.residueWarnningLen >= curRecord.ErpLen - curRecord.Len)
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{
AddTextEvent(DateTime.Now, $"告警", $"已达剩余长度不足提醒!({curRecord.ErpLen - curRecord.Len}<={Config.residueWarnningLen})", WarningEnum.High);
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#region
if (!_residueWarnningLenStop)
{
_residueWarnningLenStop = true;
AddTextEvent(DateTime.Now, $"暂停", $"已达剩余长度不足提醒!({curRecord.ErpLen - curRecord.Len}<={Config.residueWarnningLen}),进入暂停。");
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if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//只是设备暂停APP没暂停
devContainer.io_output(CMDName.绿, false, true, 0);
devContainer.io_output(CMDName.);
devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
}
this.BeginInvoke(new System.Action(() =>
{
//warning(WarningEnum.Low, true);//暂停
MessageBox.Show($"已达剩余长度不足提醒!({curRecord.ErpLen - curRecord.Len}<={Config.residueWarnningLen}),进入暂停。", "警告",MessageBoxButtons.OK, MessageBoxIcon.Warning);
}));
}
#endregion
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}
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errStep = 6;
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//厚度检测提示
if (curRecord.ProductInfo.OpenThicknessDetection)
{
if ((curRecord.Len - ThnDieLen) > curRecord.ProductInfo.ThicknessDetectionStopDis)
{
ThnDieLen = curRecord.Len;
AddTextEvent(DateTime.Now, $"厚度检测", $"位置:{curRecord.Len}; 上次位置:{ThnDieLen}");
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if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//只是设备暂停APP没暂停
//devContainer.io_output(CMDName.绿灯输出, false, true, 0);
//devContainer.io_output(CMDName.黄灯输出);
devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
}
}
}
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//
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if (task.scanPhotos0 != null && task.scanPhotos1 != null)
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{
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var scanPhoto = task.scanPhotos0 as ScanPhotoInfo;
curRecord.dicPhoto_Defect.TryAdd(scanPhoto.photoIndex, false);//加入索引,默认无瑕疵
AddTextEvent(DateTime.Now, $"拍照", $"图像索引:{scanPhoto.photoIndex},标识数:{curRecord.dicPhoto_Defect.Count}", WarningEnum.Normal, false);
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errStep = 7;
//暂停:瑕疵二次判断
if (this.defectPauseForUser)
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{
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int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount;
AddTextEvent(DateTime.Now, $"拍照", $"Dev={devIndex},图像{scanPhoto.photoIndex} {liPhotoIndex}={scanPhoto.photoIndex}-{Config.defectPauseSkipPhotoCount}", WarningEnum.Normal, false);
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if (liPhotoIndex >= 0 && curRecord.dicPhoto_Defect[liPhotoIndex])
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{
errStep = 8;
for (int fi = 0; fi < 3; fi++)
{
//循环等待数据后期处理完成
Thread.Sleep(500);
List<DefectInfo> lstEditDefect = curRecord.DefectInfoList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
AddTextEvent(DateTime.Now, $"暂停", $"(图像{liPhotoIndex})已达观察台,瑕疵二次判断=》({string.Join(",", lstEditDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。");
//瑕疵选项过滤
if (Config.OpenHalconDefect || curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
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{
//暂停
AddTextEvent(DateTime.Now, $"暂停", $"(图像{liPhotoIndex})需瑕疵二次判断,已达观察台,进入暂停。");
if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//只是设备暂停APP没暂停
devContainer.io_output(CMDName.绿, false, true, 0);
devContainer.io_output(CMDName.);
devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
if (Config.OpenBeep)
{
Task.Run(async () =>
{
devContainer.io_output(CMDName., false, true, Config.BeepTime);
await Task.Delay(5);
});
}
}
errStep = 9;
//不能使用同步Invoke方式会使相机超时丢帧
this.BeginInvoke(new System.Action(() =>
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{
int liDefectCount = lstEditDefect.Count;
FHome_Defect frmDefect = new FHome_Defect(lstEditDefect, defectTag[liPhotoIndex]);
if (frmDefect.ShowDialog() == DialogResult.OK)
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{
defectTag.Remove(liPhotoIndex);
string oldCode;
for (int i = 0; i < this.uiDataGridView1.Rows.Count; i++)
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{
if ((int)this.uiDataGridView1.Rows[i].Cells["colIndex"].Value != liPhotoIndex)
continue;
long uid = (long)this.uiDataGridView1.Rows[i].Cells["colUid"].Value;
foreach (var row in lstEditDefect)
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{
AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称,{uid} {row.uid}", WarningEnum.Low, false);
if (row.uid == uid)
{
oldCode = this.uiDataGridView1.Rows[i].Cells["colCode"].Value.ToString();
AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称 ({this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value})->({row.Name})");
this.uiDataGridView1.Rows[i].Cells["colCode"].Value = row.Code;
this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value = row.Name;
//this.uiDataGridView1.Refresh();
if (!string.IsNullOrWhiteSpace(row.TagFilePath))
File.Move(row.TagFilePath, row.TagFilePath.Replace($"_类别{oldCode}", $"_类别{row.Code}"));//
break;
}
}
foreach (var item in frmDefect.lstDel)
{
if (item.uid == uid)
{
this.uiDataGridView1.Rows.RemoveAt(i);
i--;
break;
}
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}
}
foreach (var item in frmDefect.lstDel)
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{
curRecord.DefectInfoList.Remove(item);
//删除忽略瑕疵小图
//if (!string.IsNullOrWhiteSpace(item.TagFilePath))
// File.Delete(item.TagFilePath);
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}
//double len = (double)this.lblLen.Tag;
//this.reDrawDefectPoints(curRecord.DefectInfoList, new double[] { 0, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }, new double[] { 0, len });
AddTextEvent(DateTime.Now, $"二次检测", $"本次忽略{frmDefect.lstDel.Count}个瑕疵,本张图由{liDefectCount} -> {lstEditDefect.Count},总数{curRecord.DefectInfoList.Count}");
}
this.uiMiniPagination1.TotalCount = curRecord.DefectTotalCount = curRecord.DefectInfoList.Count;
//
//double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y + 0.005f, 2);
this.reDrawDefectPoints(curRecord.DefectInfoList);
errStep = 10;
//自动继续运行设备(这里临时暂停后不能再急停,否则无法继续)
if (!Config.StopPLC)
this.devContainer.devPlc.runDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
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{
if (!compareIOInput(CMDName.))
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{
devContainer.io_output(CMDName.绿);
devContainer.io_output(CMDName., false, true, 0);
this.devContainer.devIOCard.writeBitState(0, 0, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 0, false);
});
}
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}
}));
break;
}
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}
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}
}
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errStep = 10;
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//以下判定放置于二次判定之后,因为二次判定可能会忽略部分检测项!!
//暂停:缺陷超标
//每百米告警判断???在此还是在收到新照片时触发???
if (curRecord.ProductInfo.DefectCountLimit > 0 && curRecord.DefectTotalCount >= curRecord.ProductInfo.DefectCountLimit && curRecord.DefectInfoList != null)
{
int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
int compLen = 100 * 100;//每百米 to cm
int compCount = compLen * Config.cm2px_y / scanPhoto.mat.Height; //100m图像张数
//从上次告警后重新开始计算长度及数量
int defectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndex && m.PhotoIndex >= (liPhotoIndex + 1 - compCount) && m.PhotoIndex <= liPhotoIndex).Count();
if (defectCount >= curRecord.ProductInfo.DefectCountLimit)
{
curRecord.preWarningPhotoIndex = liPhotoIndex + 1;
AddTextEvent(DateTime.Now, $"告警", $"每百米瑕疵数量达到阈值!({defectCount}>={curRecord.ProductInfo.DefectCountLimit})", WarningEnum.High);
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if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//只是设备暂停APP没暂停
devContainer.io_output(CMDName.绿, false, true, 0);
devContainer.io_output(CMDName.);
devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
}
}
errStep = 11;
}
//暂停:每个缺陷项不同长度检测数量报警
if (curRecord.DefectTotalCount > 0 && curRecord.DefectInfoList != null)
{
#if true
//按缺陷计算没X米多少缺陷报警
for (int i = 0; i < curRecord.ProductInfo.QualifiedLimitList.Count; i++)
{
var defectWarn = curRecord.ProductInfo.QualifiedLimitList[i];
if (defectWarn.DefectWarnLength > 0 || defectWarn.DefectWarnCnt > 0)
{
errStep = 12;
int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
int warnLen = defectWarn.DefectWarnLength * 100;//每米 to cm
int warnCount = warnLen * Config.cm2px_y / scanPhoto.mat.Height; //计算图像张数
//从上次告警后重新开始计算长度及数量
int warnDefectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndexByLabel[i] && m.PhotoIndex >= (liPhotoIndex + 1 - warnCount) && m.PhotoIndex <= liPhotoIndex).Count();
if (warnDefectCount >= defectWarn.DefectWarnCnt)
{
curRecord.preWarningPhotoIndexByLabel[i] = liPhotoIndex + 1;
AddTextEvent(DateTime.Now, $"告警", $"每{defectWarn.DefectWarnLength}米{Config.getDefectName(defectWarn.Code)}瑕疵数量达到阈值!({warnDefectCount}>={defectWarn.DefectWarnCnt})", WarningEnum.High);
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if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//只是设备暂停APP没暂停
devContainer.io_output(CMDName.绿, false, true, 0);
devContainer.io_output(CMDName.);
devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
}
}
}
}
#endif
}
#if false
//暂停:按等级分卷
if (curRecord.DefectTotalCount > 0 && curRecord.ProductInfo.GradeLimitList != null && curRecord.ProductInfo.GradeLimitList.Count > 0 && curRecord.DefectInfoList != null)
{
errStep = 13;
//按缺陷计算每X米多少缺陷分等级
for (int i = 0; i < curRecord.ProductInfo.GradeLimitList.Count; i++)
{
if (curRecord.ProductInfo.GradeLimitList[i].JudgeLength > 0)
{
errStep = 14;
int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
double GrageLen = curRecord.ProductInfo.GradeLimitList[i].JudgeLength * 100;//每米 to cm
int warnCount = (int)(GrageLen * Config.cm2px_y) / scanPhoto.mat.Height; //计算图像张数
if (curRecord.GradeDifferentiateInfoList == null)
{
curRecord.GradeDifferentiateInfoList = new List<GradeDifferentiateInfo>();
}
GradeLimit item = curRecord.ProductInfo.GradeLimitList[i];
GradeDifferentiateInfo differentiateInfo = new GradeDifferentiateInfo();
//从上次告警后重新开始计算长度及数量
var allFind = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preGradePhotoIndexByGradeIndex && m.PhotoIndex >= (liPhotoIndex + 1 - warnCount) && m.PhotoIndex <= liPhotoIndex).ToList();
int warnDefectCount = 0;
if (item.Code == "All")
warnDefectCount = allFind.Count();
else
{
warnDefectCount = allFind.Where(m => m.Code == item.Code).Count();
}
int GradeCount = 0;
if (item.E > 0 && warnDefectCount > item.E)
{
GradeCount = item.E;
differentiateInfo.GradeCode = "E";
}
else if (item.D > 0 && warnDefectCount > item.D)
{
GradeCount = item.D;
differentiateInfo.GradeCode = "D";
}
else if (item.C > 0 && warnDefectCount > item.C)
{
GradeCount = item.C;
differentiateInfo.GradeCode = "C";
}
else if (item.B > 0 && warnDefectCount > item.B)
{
GradeCount = item.B;
differentiateInfo.GradeCode = "B";
}
else if (item.A > 0 && warnDefectCount > item.A)
{
GradeCount = item.A;
differentiateInfo.GradeCode = "A";
}
else
{
//不需要分级,下一条
continue;
}
differentiateInfo.UseGradeLimit = item;
differentiateInfo.DefectCnt = warnDefectCount;
differentiateInfo.StartPhotoIndex = allFind.Min(x => x.PhotoIndex);
differentiateInfo.EndPhotoIndex = allFind.Max(x => x.PhotoIndex);
differentiateInfo.StartY = allFind.Min(x => x.CentreY) / 100 - OffsetCut;
differentiateInfo.EndY = allFind.Max(x => x.CentreY) / 100 + OffsetCut;
differentiateInfo.CutLen = differentiateInfo.EndY - differentiateInfo.StartY;
//记录新的判定开始位置
curRecord.preGradePhotoIndexByGradeIndex = liPhotoIndex + 1;
AddTextEvent(DateTime.Now, $"提示", $"每{curRecord.ProductInfo.GradeLimitList[i].JudgeLength}米,瑕疵数量达到分级阈值!({warnDefectCount}>={GradeCount})", WarningEnum.Low);
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curRecord.GradeDifferentiateInfoList.Add(differentiateInfo);
//标记裁切位置
this.BeginInvoke(new System.Action(() =>
{
reDrawDefectPointsAndCut(differentiateInfo.StartY, differentiateInfo.EndY, differentiateInfo.GradeCode);
}));
//裁切暂停提示
if (curRecord.ProductInfo.IsHintCutting)
{
AddTextEvent(DateTime.Now, $"提示", $"裁切 起始{differentiateInfo.StartY}-终点{differentiateInfo.EndY}", WarningEnum.Low);
if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//只是设备暂停APP没暂停
devContainer.io_output(CMDName.绿, false, true, 0);
devContainer.io_output(CMDName.);
devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
}
}
}
}
}
#endif
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errStep = 21;
Application.DoEvents();
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}
}
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catch (Exception e)
{
AddTextEvent(DateTime.Now, $"拍照", $"errStep:{errStep}-{e.Message}", WarningEnum.High);
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}
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}
/// <summary>
/// 相机图片合并预处理
/// </summary>
/// <param name="task"></param>
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private void callBackPhotoEvent(Device.PhotoLib.PhotoTask task)
{
int errStep = 0;
Records curRecord = task.record;
ScanPhotoInfo scanPhotos0 = task.scanPhotos0 as ScanPhotoInfo;
ScanPhotoInfo scanPhotos1 = task.scanPhotos1 as ScanPhotoInfo;
Stopwatch stopWatch = new Stopwatch();
AddTextEvent(DateTime.Now,$"图像处理", $"图像{scanPhotos0.photoIndex}ThreadId={Thread.CurrentThread.ManagedThreadId}", WarningEnum.Low, false);
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string time = "";
stopWatch.Start();
try
{
if (scanPhotos0.mat.Height != scanPhotos1.mat.Height)
{
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int xw, xh;
AddTextEvent(DateTime.Now,$"警告", $"两相机采集图高度不一致({scanPhotos0.photoIndex}),dev1.Height={scanPhotos0.mat.Height},dev2.Height={scanPhotos1.mat.Height},重新resize...", WarningEnum.Low);
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if (scanPhotos0.mat.Height > scanPhotos1.mat.Height)
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scanPhotos1.mat = OpenCVUtil.resize(scanPhotos1.mat, scanPhotos0.mat.Width, scanPhotos0.mat.Height,out xw, out xh);
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else
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scanPhotos0.mat = OpenCVUtil.resize(scanPhotos0.mat, scanPhotos1.mat.Width, scanPhotos1.mat.Height, out xw, out xh);
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}
//saveMatTest(scanPhotos0.mat, 1);
//saveMatTest(scanPhotos1.mat, 2);
//反转+相机索引调换
Mat mat0 = scanPhotos1.mat;
Mat mat1 = scanPhotos0.mat;
#if false //去除不需要
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if (Config.ScannerReversalX)
{
Cv2.Flip(mat0, mat0, FlipMode.X);
errStep = 1;
Cv2.Flip(mat1, mat1, FlipMode.X);
time += $"X翻转({stopWatch.ElapsedMilliseconds})";
}
if (Config.ScannerReversalY)
{
Cv2.Flip(mat0, mat0, FlipMode.Y);
errStep = 2;
Cv2.Flip(mat1, mat1, FlipMode.Y);
time += $"Y翻转({stopWatch.ElapsedMilliseconds})";
}
#endif
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firstTest = false;
//记录resize大小
//var resize = new System.Drawing.Size(mat0.Width * 2, mat0.Height);
int resizeWidth = devContainer.libDefect.GetWidthForResize(mat0.Width+ mat1.Width - Config.MiddleSuperposition);
if (resizeWidth == 0)
throw new Exception("GetWidthForResize result 0 失败!");
var resize = new System.Drawing.Size(resizeWidth, 4096);//固定8192*2张*4096
//裁边,两侧和中间重合部分
if (Config.MiddleSuperposition > 0)//中间重合部分
{
errStep = 3;
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int width = mat0.Width - Config.MiddleSuperposition /2 ;
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mat0 = OpenCVUtil.cutImage(mat0, 0, 0, width, mat0.Height);
time += $"->图1去重({stopWatch.ElapsedMilliseconds})";
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width = mat1.Width - Config.MiddleSuperposition / 2;
mat1 = OpenCVUtil.cutImage(mat1, Config.MiddleSuperposition / 2, 0, width, mat1.Height);
time += $"->图2去重({stopWatch.ElapsedMilliseconds})";
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}
AddTextEvent(DateTime.Now,$"裁边",
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$"(图像{scanPhotos0.photoIndex})-左图去重后:{mat0.Width}*{mat0.Height},右图:{mat1.Width}*{mat1.Height}" +
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$"重复值:{Config.MiddleSuperposition},孔洞:{Config.MarginHoleWidth},cm2px{Config.cm2px_x},resizeWidth{resizeWidth}", WarningEnum.Low, false);
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errStep = 4;
#if false
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//mat0 = OpenCVUtil.getMaxInsetRect(mat0);
int marginWidth0, marginWidth1;
mat0 = OpenCVUtil.getMaxInsetRect2(mat0, true, Config.MarginHoleWidth,out marginWidth0);
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后{mat0.Width}*{mat0.Height}");
errStep = 5;
time += $"->图1裁边({stopWatch.ElapsedMilliseconds})";
//mat1 = OpenCVUtil.getMaxInsetRect(mat1);
mat1 = OpenCVUtil.getMaxInsetRect2(mat1,false, Config.MarginHoleWidth, out marginWidth1);
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图1裁边后{mat1.Width}*{mat1.Height}");
errStep = 6;
time += $"->图2裁边({stopWatch.ElapsedMilliseconds})";
#endif
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//水平合并l
Mat mat = OpenCVUtil.mergeImage_sameSize(new Mat[] { mat0, mat1 });//这里相机反装,左右反转下
//AddTextEvent(DateTime.Now, $"裁边", $"(图像{scanPhotos0.photoIndex})-边缘宽度:(左图)={marginWidth0},(右图)={marginWidth1}; 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width + mat1.Width});合并后(去孔洞){mat.Width}*{mat.Height}", WarningEnum.Low, false);
AddTextEvent(DateTime.Now, $"裁边", $"(图像{scanPhotos0.photoIndex}); 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width + mat1.Width});合并后(去孔洞){mat.Width}*{mat.Height}", WarningEnum.Normal, false);
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float widthRatio = mat.Width * 1.0f / resize.Width;//宽度比例
time += $"->图1+2合并({stopWatch.ElapsedMilliseconds})";
//门幅更新含两侧孔洞x,y cm
float faceWidthX_cm = (float)Math.Round((scanPhotos0.photoIndex+1) * mat.Height * 1.0f / Config.cm2px_y,2);
float faceWidthY_cm = (float)Math.Round((mat.Width + Config.MarginHoleWidth * 2) * 1.0f / Config.cm2px_x, 2);
faceWidthX_cm = (float)Math.Round(faceWidthX_cm, 2);
faceWidthY_cm = (float)Math.Round(faceWidthY_cm, 2);
if (curRecord.FaceWidthMin==0 || curRecord.FaceWidthMin > faceWidthY_cm)
curRecord.FaceWidthMin = faceWidthY_cm;
if (curRecord.FaceWidthMax < faceWidthY_cm)
curRecord.FaceWidthMax = faceWidthY_cm;
var point = new float[] { faceWidthX_cm, faceWidthY_cm };// new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm);
AddTextEvent(DateTime.Now,$"门幅", $"(图像{scanPhotos0.photoIndex})-({scanPhotos0.photoIndex})位置:{point[0]}; 幅宽:{point[1]}", WarningEnum.Normal, false);
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curRecord.FacePointList.Add(point);
List<float[]> mfdata = new List<float[]>();
for (int i = 0;i< curRecord.FacePointList.Count;i++)
//foreach (var item in curRecord.FacePointList)
mfdata.Add(curRecord.FacePointList[i]);
reDrawFaceWidth(mfdata,
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new double[] { 0, Math.Round(point[0] + 0.005f, 2) },
new double[] { curRecord.FaceWidthMin, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) });
errStep = 7;
time += $"->门幅刷新({stopWatch.ElapsedMilliseconds})";
//去除两侧孔洞(门幅计算时不能去除)
//if (Config.MarginHoleWidth > 0)
// mat = OpenCVUtil.cutImage(mat, Config.MarginHoleWidth, 0, mat.Width - Config.MarginHoleWidth * 2, mat.Height);
//计算速度
double lenMi = Math.Round(faceWidthX_cm / 100, 2);
curRecord.Len = lenMi;
curRecord.TimeLen= pStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
#if JM
double stLen = devContainer.GetLength();
curRecord.Len = stLen;
#else
double stLen = lenMi;
#endif
//ptTime = ptStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
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this.BeginInvoke(new System.Action(() =>
{
//double sstLen = devContainer.GetLength();
ptTime = ptStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
AddTextEvent(DateTime.Now, $"记录", $"(计米{stLen}米),时间:{ptTime}分; 速度:{Math.Round((stLen - ptLen) / ptTime, 2)}米/分", WarningEnum.Normal, false);
this.lblLen.Text = $"{stLen}米";//$"{lenMi}米";
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this.lblLen.Tag = faceWidthX_cm;
#if JM
this.lblSpeed.Text = $"速度:{Math.Round((stLen - ptLen) / ptTime, 2)}米/分";//$"速度:{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分";
#else
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this.lblSpeed.Text = $"速度:{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分";
#endif
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this.uilbKF.Text = $"当前幅宽:{faceWidthY_cm}cm";
ptLen = stLen;
ptStopWatch.Restart();//重新计时
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}));
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//
errStep = 9;
time += $"->速度刷新({stopWatch.ElapsedMilliseconds})";
//----缺陷队列
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int oxw, oxh;
mat = OpenCVUtil.resize(mat, resize.Width, resize.Height, out oxw, out oxh);
AddTextEvent(DateTime.Now,$"图像处理", $"(图像{scanPhotos0.photoIndex})-合成图resize后:{mat.Width}*{mat.Height}-{oxw}*{oxh}", WarningEnum.Normal, false);
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devContainer.libDefect.add(new Device.DefectLib.DefectTask()
{
modelName= curRecord.ProductInfo.ModelName,
record = curRecord,
bmp = mat,
bmpTag = mat.Clone(),
photoIndex = scanPhotos0.photoIndex,//0-n 首张必需为0因下面计算长度是从0开始
widthRatio = widthRatio,
qualifiedLimitList = curRecord.ProductInfo.QualifiedLimitList,
finishEvent = callBackDefectEvent,
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xw = oxw,
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});
errStep = 10;
time += $"->加入瑕疵待检队列({stopWatch.ElapsedMilliseconds})";
}
catch (Exception ex)
{
curRecord.ScannerPhotoFinishCount++;//失败时不能因数量不一致无法保存
AddTextEvent(DateTime.Now,$"图像处理", $"异常({errStep})(图像{scanPhotos0.photoIndex})-{ex.Message}", WarningEnum.High);
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string dirPath = FileUtil.initFolder($"{Config.ImagePath}{curRecord.BatchId}_{curRecord.ReelId}\\Err\\");
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos0.mat).Save($"{dirPath}{scanPhotos0.photoIndex}_0_Step{errStep}.bmp", ImageFormat.Bmp);
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos1.mat).Save($"{dirPath}{scanPhotos1.photoIndex}_1_Step{errStep}.bmp", ImageFormat.Bmp);
}
finally
{
AddTextEvent(DateTime.Now,$"图像处理", $"(图像{scanPhotos0.photoIndex})-进度计时:{time}", WarningEnum.Normal, false);
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scanPhotos0.mat.Dispose();
scanPhotos1.mat.Dispose();
scanPhotos0 = scanPhotos1 = null;
task = null;
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//System.GC.Collect();
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}
}
#endif
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/// <summary>
/// 处理完成回调
/// </summary>
/// <param name="res"></param>
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private void callBackDefectEvent(Device.DefectLib.DefectTask res)
{
{
int step = 0;
try
{
AddTextEvent(DateTime.Now,$"检测完成", $"图像队列:{res.record.ScannerPhotoFinishCount+1}/{res.record.ScannerPhotoCount} (图像{res.photoIndex})检测结果:{res.isSucceed}", WarningEnum.Normal, false);
string dirPath = FileUtil.initFolder($"{Config.ImagePath}{res.record.BatchId}_{res.record.ReelId}_{StartTime}\\");
string dirSourcePath = FileUtil.initFolder($"{Config.ImagePath}{res.record.BatchId}_{res.record.ReelId}_{StartTime}\\源图\\");
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//Cv2.Flip(res.bmp, res.bmp, FlipMode.XY);//翻转
if (Config.IsSaveAllImage)//保存所有原图
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp);
if (res.isSucceed)
{
step = 1;
AddTextEvent(DateTime.Now,$"检测完成", $"(图像{res.photoIndex})-瑕疵检测完成,共{res.excelTable.Rows.Count}个瑕疵!各环节用时:{string.Join(",",res.stopwatch)}", WarningEnum.Normal, false);
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//AddTextEvent(DateTime.Now,$"打标完成", $"第 ({res.photoIndex}) 张照片,计算过程:{res.resultInfo}");
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//if (!Config.IsSaveAllImage && Config.IsSaveDefectSourceImage)
// OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp);
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step = 2;
if (res.excelTable.Rows.Count > 0)
{
res.record.dicPhoto_Defect[res.photoIndex] = true;//改为此图有瑕疵
//有瑕疵打标图必需保存 Jpeg
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmpTag).Save($"{dirPath}{res.photoIndex}_tag.jpg", ImageFormat.Jpeg);
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if (!Config.IsSaveAllImage && Config.IsSaveDefectSourceImage)
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp);
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step = 3;
res.record.DefectTotalCount += res.excelTable.Rows.Count;
if (res.record.DefectInfoList == null)
res.record.DefectInfoList = new List<DefectInfo>();
step = 4;
JObject defectNameInfo;
DefectInfo defectInfo=null;
List<object[]> dataRowlist=new List<object[]>();
long preTicks = pStopWatch.ElapsedMilliseconds;// DateTime.Now.Ticks;
List<DefectInfo> tempDefect = new List<DefectInfo>();
string currentDate = DateTime.Now.ToString("HHmmssfff"); //"yyyyMMddHHmmssfff:ffffff"
Image LastImg = BitmapConverter.ToBitmap(res.lstDefectBmp[0]);
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for (int i = 0; i < res.lstDefectBmp.Count; i++)
{
step = 5 + i * 10;
string imgid = currentDate + i.ToString("000");
defectNameInfo = Config.getDefectItem(res.modelName, int.Parse(res.excelTable.Rows[i]["类别"].ToString()));
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if (defectNameInfo != null)
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{
defectInfo = new DefectInfo
{
PhotoIndex = res.photoIndex,
Code = defectNameInfo.Value<string>("code"),
Name = defectNameInfo.Value<string>("name"),
X = double.Parse(res.excelTable.Rows[i]["X"].ToString()),//cm
Y = Math.Round((res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y + double.Parse(res.excelTable.Rows[i]["Y"].ToString())), 2),//cm
//Y = Math.Round((res.PicDis * 100 - double.Parse(res.excelTable.Rows[i]["Y"].ToString())), 2),//cm
Width = double.Parse(res.excelTable.Rows[i]["W"].ToString()),//cm
Height = double.Parse(res.excelTable.Rows[i]["H"].ToString()),//cm
ZXD = double.Parse(res.excelTable.Rows[i]["置信度"].ToString()),
Contrast = double.Parse(res.excelTable.Rows[i]["对比度"].ToString()),
Target = int.Parse(res.excelTable.Rows[i]["目标"].ToString()),
imageID = imgid,//res.lstDefectBmp[i].Clone(),
PicY = double.Parse(res.excelTable.Rows[i]["Y"].ToString()),//cm
CurrDis = res.CurrDis,
};
}
else
{
step = 5000;
JArray defectItemList;
Config.LoadModelDefectItemList(res.modelName, out defectItemList);
AddTextEvent(DateTime.Now, $"label缺失", $"模型{res.modelName}label缺失ID{int.Parse(res.excelTable.Rows[i][""].ToString())},对应label数组:{defectItemList.ToString()}", WarningEnum.Low, true);
defectInfo = new DefectInfo
{
PhotoIndex = res.photoIndex,
Code = res.excelTable.Rows[i]["类别"].ToString()+"-未知",
Name = res.excelTable.Rows[i]["类别"].ToString() + "-未知",
X = double.Parse(res.excelTable.Rows[i]["X"].ToString()),//cm
Y = Math.Round((res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y + double.Parse(res.excelTable.Rows[i]["Y"].ToString())), 2),//cm
//Y = Math.Round((res.PicDis * 100 - double.Parse(res.excelTable.Rows[i]["Y"].ToString())), 2),//cm
Width = double.Parse(res.excelTable.Rows[i]["W"].ToString()),//cm
Height = double.Parse(res.excelTable.Rows[i]["H"].ToString()),//cm
ZXD = double.Parse(res.excelTable.Rows[i]["置信度"].ToString()),
Contrast = double.Parse(res.excelTable.Rows[i]["对比度"].ToString()),
Target = int.Parse(res.excelTable.Rows[i]["目标"].ToString()),
imageID = imgid,//res.lstDefectBmp[i].Clone(),
PicY = double.Parse(res.excelTable.Rows[i]["Y"].ToString()),//cm
CurrDis = res.CurrDis,
};
}
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defectInfo.ModifyUserCode = defectInfo.CreateUserCode = res.record.CreateUserCode;
if (defectPauseForUser && (res.record.ProductInfo.DefectPauseOption == null || res.record.ProductInfo.DefectPauseOption.Count == 0) && res.record.ProductInfo.DefectPauseOption.Contains(defectInfo.Code))
{
lock (lock_defectPuase)
{
defectPuaseList.Add(defectInfo);
}
}
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step = 6 + i * 10;
res.record.DefectInfoList.Add(defectInfo);
tempDefect.Add(defectInfo);
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defectInfo.uid = preTicks++;// res.record.DefectInfoList.Count;//程序中的唯一索引,用于移除用索引
//AddTextEvent(DateTime.Now,$"打标完成", $"第{i}个缺陷:{ JsonConvert.SerializeObject(defectInfo)}; Y={res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y}+{res.excelTable.Rows[i]["Y"].ToString()}");
step = 7 + i * 10;
//二次判定大图缓存
//if (!defectTag.ContainsKey(res.photoIndex))
//{
// defectTag.Add(res.photoIndex, res.bmpTag.Clone());
//}
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if (!defectTag.ContainsKey(res.photoIndex))
{
defectTag.Add(res.photoIndex, currentDate + "Img.jpg");
}
//保存二次判定查看图
if (true) //全部保存
{
if (!Directory.Exists(Config.appBasePath + "\\TempPic\\"))
{
Directory.CreateDirectory(Config.appBasePath + "\\TempPic\\");
}
string filename = Path.Combine(Config.appBasePath + "\\TempPic\\", $"{imgid}.jpg");
res.lstDefectBmp[i].ImWrite(filename);
LastImg = BitmapConverter.ToBitmap(res.lstDefectBmp[i]);
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}
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//保存打标小图
if (Config.IsSaveDefectCutImage)
{
string filename = $"{dirPath}\\{res.photoIndex}_X{defectInfo.X}_Y{defectInfo.Y}_W{defectInfo.Width}_H{defectInfo.Height}_目标{defectInfo.Target}_类别{defectInfo.Code}_置信度{defectInfo.ZXD}.jpg";
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.lstDefectBmp[i]).Save(filename, ImageFormat.Jpeg);
defectInfo.TagFilePath = filename;
}
step = 8 + i * 10;
res.lstDefectBmp[i].Dispose();
dataRowlist.Add(new object[]{ defectInfo.uid, defectInfo.Code, defectInfo.PhotoIndex,defectInfo.Name,
defectInfo.CentreX, defectInfo.CentreY / 100,defectInfo.Width * 10,defectInfo.Height * 10, defectInfo.Area * 100, defectInfo.ZXD, defectInfo.Contrast});
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//更新UI
//this.Invoke(new System.Action(() =>
//{
// this.uiDataGridView1.Rows.Insert(0, );
// this.uiMiniPagination1.TotalCount = res.record.DefectInfoList.Count;
// if (this.uiDataGridView1.Rows.Count == 1)
// this.picDefectImage.loadImage(defectInfo.image);
//}));
step = 9 + i * 10;
//告警判断???在此还是在收到新照片时触发???
if (res.record.ProductInfo.DefectAreaLimit > 0 && defectInfo.Area>=res.record.ProductInfo.DefectAreaLimit)
{
AddTextEvent(DateTime.Now,$"告警", $"瑕疵面积达到阈值!({defectInfo.Area}>={res.record.ProductInfo.DefectAreaLimit})", WarningEnum.High);
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if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//只是设备暂停APP没暂停
devContainer.io_output(CMDName.绿, false, true, 0);
devContainer.io_output(CMDName.);
devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
}
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}
}
//保存二次判定查看图 大图
if (true) //全部保存
{
if (!Directory.Exists(Config.appBasePath + "\\TempPic\\"))
{
Directory.CreateDirectory(Config.appBasePath + "\\TempPic\\");
}
string filename = Path.Combine(Config.appBasePath + "\\TempPic\\", currentDate + "Img.jpg");
res.bmpTag.ImWrite(filename);
}
AddTextEvent(DateTime.Now,$"检测完成", "更新UI", WarningEnum.Low, false);
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//更新UI
int bmpHeight = res.bmp.Height;
this.BeginInvoke(new System.Action(() =>
{
//这里显示了第1张图的最后一个缺陷
if (this.uiDataGridView1.Rows.Count == 0 && defectInfo!=null)
this.picDefectImage.loadImage(LastImg);
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foreach (var rowItem in dataRowlist)
this.uiDataGridView1.Rows.Insert(0, rowItem);
this.uiMiniPagination1.TotalCount = res.record.DefectInfoList.Count;
//
double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y+0.005f, 2);
this.reDrawDefectPoints(res.modelName, res.record.DefectInfoList, new double[] { 0, Math.Round(res.record.FaceWidthMax+ 0.005f, 2) }, new double[] { 0, len });
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}));
step = 9;
AddTextEvent(DateTime.Now,$"检测完成", "保存CSV", WarningEnum.Low, false);
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//保存CSV
bool b = Utils.ExcelUtil.DataTable2CSV($"{dirPath}{res.photoIndex}.csv", res.excelTable);
//AddTextEvent(DateTime.Now,$"打标完成", $"{res.tag}.xlsx {(b ? "保存成功!" : "保存失败!")}");
step = 10;
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#if
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//每百米告警判断???在此还是在收到新照片时触发???
if (res.record.ProductInfo.DefectCountLimit > 0 && res.record.DefectTotalCount >= res.record.ProductInfo.DefectCountLimit)
{
int compLen = 100 * 100;//每百米 to cm
int compCount = compLen * Config.cm2px_y / res.bmp.Height;
//从上次告警后重新开始计算长度及数量
int defectCount = res.record.DefectInfoList.Where(m => m.PhotoIndex >= res.record.preWarningPhotoIndex && m.PhotoIndex >= res.photoIndex+1 - compCount).Count();
if (defectCount >= res.record.ProductInfo.DefectCountLimit)
{
res.record.preWarningPhotoIndex = res.photoIndex + 1;
AddTextEvent(DateTime.Now,$"告警", $"每百米瑕疵数量达到阈值!({defectCount}>={res.record.ProductInfo.DefectCountLimit})", WarningEnum.High);
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}
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step = 11;
#if false
//按缺陷计算没X米多少缺陷报警
for (int i = 0; i < res.record.ProductInfo.QualifiedLimitList.Count; i++)
{
var defectWarn = res.record.ProductInfo.QualifiedLimitList[i];
if (defectWarn.DefectWarnLength > 0 || defectWarn.DefectWarnCnt >0)
{
step = 12;
int warnLen = defectWarn.DefectWarnLength * 100;//每百米 to cm
int warnCount = warnLen * Config.cm2px_y / res.bmp.Height;
//从上次告警后重新开始计算长度及数量
int warnDefectCount = res.record.DefectInfoList.Where(m => m.PhotoIndex >= res.record.preWarningPhotoIndexByLabel[i] && m.PhotoIndex >= res.photoIndex + 1 - warnCount).Count();
if (warnDefectCount >= defectWarn.DefectWarnCnt)
{
res.record.preWarningPhotoIndexByLabel[i] = res.photoIndex + 1;
AddTextEvent(DateTime.Now, $"告警", $"每{defectWarn.DefectWarnLength}米{Config.getDefectName(defectWarn.Code)}瑕疵数量达到阈值!({warnDefectCount}>={defectWarn.DefectWarnCnt})", WarningEnum.High);
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}
}
}
#endif
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}
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#endif
#if true //检出时候
if(Config.OpenWarnBeep)
{
//蜂鸣
AddTextEvent(DateTime.Now, $"蜂鸣报警", $"(图像{res.photoIndex})判断是否需要报警{string.Join(",", tempDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", res.record.ProductInfo.DefectPauseOption.ToArray())})中");
if (res.record.ProductInfo.DefectPauseOption == null ||
res.record.ProductInfo.DefectPauseOption.Count ==0 ||
tempDefect.Where(x => res.record.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
{
AddTextEvent(DateTime.Now, $"蜂鸣报警", $"(图像{res.photoIndex})需瑕疵报警,已检出瑕疵。");
if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
if (Config.OpenBeep)
{
Task.Run(async () =>
{
devContainer.io_output(CMDName., false, true, Config.BeepTime);
await Task.Delay(5);
});
}
}
}
step = 11;
}
#endif
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}
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}
else
{
AddTextEvent(DateTime.Now,$"打标失败", $"(图像{res.photoIndex})-瑕疵检测失败TId={Thread.CurrentThread.ManagedThreadId}");
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}
res.bmp.Dispose();
res.bmpTag.Dispose();
res.bmps_cut = null;
res.excelTable.Dispose();
if(Config.OpenHalconDefect)
{
res.ho_Img.Dispose();
res.ho_imgG.Dispose();
res.ho_ImageResult3.Dispose();
res.ho_ImageSub.Dispose();
res.hv_RES.Dispose();
res.hv_gauss_filter1.Dispose();
res.hv_gauss_filter2.Dispose();
res.hv_Energy_value.Dispose();
res.hv_Region_S_value.Dispose();
res.hv_class.Dispose();
res.hv_defectinfo.Dispose();
}
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}
catch (Exception ex)
{
AddTextEvent(DateTime.Now,$"打标失败", $"(图像{res.photoIndex})-瑕疵检测异常({step}):{ex.Message}TId={Thread.CurrentThread.ManagedThreadId}");
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}
finally
{
#if UPDATA
//数据保存
if (!svcRecord.UpdateNav(res.record))
AddTextEvent(DateTime.Now, $"数据更新", $"数据更新失败record-ID{res.record.Id}");
#endif
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res.record.ScannerPhotoFinishCount++;
int liScannerPhotoFinishCount = res.record.ScannerPhotoFinishCount;
int liScannerPhotoCount = res.record.ScannerPhotoCount;
AddTextEvent(DateTime.Now,$"检测完成", $"{liScannerPhotoFinishCount}/{liScannerPhotoCount}", WarningEnum.Low, false);
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//this.BeginInvoke(new System.Action(() =>
//{
// this.lblWaitImageCount.Text = $"{liScannerPhotoCount - liScannerPhotoFinishCount}";
//}));
res = null;
System.GC.Collect();
}
}
}
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/// <summary>
/// 数据保存状态
/// </summary>
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private bool _isDefect = false;
private async void saveCurrRecord(int key, string batchId, string reelId, double erpLen)
{
Records model=null;
int step = 0;
try
{
_isDefect = true;
AddTextEvent(DateTime.Now,"入库", $"准备入库key={key}");
//foreach (int itemKey in htTask.Keys)
// AddTextEvent(DateTime.Now,"入库", $"htTask {itemKey}");
step = 1;
model = Hashtable.Synchronized(htTask)[key] as Records;
//model = htTask[key] as Records;
step = 2;
if (model.Len == 0)
{
AddTextEvent(DateTime.Now, "入库失败", $"计米长度为0", WarningEnum.Low);
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_isDefect = false;
return;
}
//用于分卷计算开始缺陷位置
double startLen = LastSplitLength;
//减去分卷长度
if ( model.ReelNo > 0)
{
double lastLength = model.Len - LastSplitLength;//分卷,补差距
//LastSplitLength = model.Len - confMgr.SysConfigParams.CutDis;
model.Len = Math.Round(lastLength, 2);
}
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model.BatchId = batchId;
model.ReelId = reelId;
model.ErpLen = erpLen;
AddTextEvent(DateTime.Now, "入库", $"等待处理完成{model.ScannerPhotoCount}-{model.ScannerPhotoFinishCount}");
DateTime dt = DateTime.Now;
bool isTimeout = false;
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while (model.ScannerPhotoCount > model.ScannerPhotoFinishCount)
{
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await Task.Delay(100);
if ((DateTime.Now - dt).TotalSeconds > 3)
{
isTimeout = true;
break;
}
}
if (isTimeout) { AddTextEvent(DateTime.Now, "入库处理", $"等待完成超时"); }
if (model.ReelNo > 0)
{
//分卷数据分解卷
List<DefectInfo> deflist = new List<DefectInfo>();
List<DefectInfo> Fjdeflist = new List<DefectInfo>();
if (model.DefectInfoList != null)
{
foreach (var item in model.DefectInfoList)
{
item.Y = item.Y - startLen * 100;
Fjdeflist.Add(item);
}
}
model.DefectInfoList = Fjdeflist;
}
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step = 3;
//检测结论
int cnt = 0;
string str = "";
string strCut = "";
if (model.DefectInfoList != null && model.DefectInfoList.Count > 0)
{
foreach (var item in model.DefectInfoList)
{
item.Name = Config.getDefectName(model.ProductInfo.ModelName, item.Code);
}
//显示缺陷信息
object[] obj1 = new object[1];
object[] obj2 = new object[1];
List<JDefectTotal> DefectTotal = model.DefectInfoList.GroupBy(x => x.Name).Select(g => new JDefectTotal { Name = g.Key, Count = g.Count() }).ToList();
if (DefectTotal != null && DefectTotal.Count > 0)
{
obj1 = new object[model.DefectInfoList.Count + 1];
obj2 = new object[model.DefectInfoList.Count + 1];
obj1[0] = "缺陷";
obj2[0] = "米数";
int index = 1;
foreach (var dit in DefectTotal)
{
cnt += dit.Count;
str += $"{dit.Name}{dit.Count}个,";
}
}
}
if (model.DowngradeInformation != null && model.DowngradeInformation.Count > 0)
{
foreach (var item in model.DowngradeInformation)
{
strCut += $"裁切{item[0]}米,原因{item[1]},降级{item[2]},";
}
}
//总结
if (string.IsNullOrEmpty(str))
model.PartReelNote = $"本卷共计{model.Len}米,各类缺陷共计{cnt}个";
else if (string.IsNullOrEmpty(strCut))
model.PartReelNote = $"本卷共计{model.Len}米,各类缺陷共计{cnt}个,{str.Remove(str.Length - 1, 1)}";
else
model.PartReelNote = $"本卷共计{model.Len}米,各类缺陷共计{cnt}个,{str.Remove(str.Length - 1, 1)},{strCut.Remove(strCut.Length - 1, 1)}";
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//计算等级标准
List<GradeLimit> gradeLimitList = model.ProductInfo.GradeLimitList;
if (gradeLimitList!=null && gradeLimitList.Count > 0)
{
step = 4;
int count;
foreach(GradeLimit item in gradeLimitList)
{
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if((model.DefectInfoList != null)&&(model.DefectInfoList.Count >0))
count = model.DefectInfoList.Where(m => m.Code == item.Code).Count();
else
count = 0;
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if (count <= item.A && model.Grade <= 1) model.Grade = 1;
else if (count <= item.B && item.B > 0 && model.Grade <= 2) model.Grade = 2;
else if (count <= item.C && item.C > 0 && model.Grade <= 3) model.Grade = 3;
else if (count <= item.D && item.D > 0 && model.Grade <= 4) model.Grade = 4;
else if (count <= item.E && item.E > 0 && model.Grade <= 5) model.Grade = 5;
else if (count>0) model.Grade = 6;//不合格
AddTextEvent(DateTime.Now,"标准判断", $"({key}) 批号({model.BatchId}),标准={(char)(model.Grade + 64)} [{item.Code}:{count};A<={item.A};B<={item.B};C<={item.C};D<={item.D};E<={item.E}]");
}
step = 5;
}
model.Qualified = (model.Grade < 6);//是否合格
#if UPDATA
if (!svcRecord.UpdateNav(model))
throw new Exception("写库失败!");
#else
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if (!svcRecord.InsertNav(model))
throw new Exception("写库失败!");
#endif
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AddTextEvent(DateTime.Now,"入库完成", $"({key}) 批号({model.BatchId})已完成检测。");
if(!string.IsNullOrEmpty(Config.ServerDBConStr))
{
try
{
CurrUploadDataRecords.DefectInfoList = model.DefectInfoList;
CurrUploadDataRecords.Len = model.Len;
CurrUploadDataRecords.TimeLen = model.TimeLen;
CurrUploadDataRecords.Grade = model.Grade;
CurrUploadDataRecords.Qualified = model.Qualified;
CurrUploadDataRecords.DefectTotalCount = model.DefectTotalCount;
CurrUploadDataRecords.Succeed = model.Succeed;
CurrUploadDataRecords.FailType = model.FailType;
CurrUploadDataRecords.FaceWidthMin = model.FaceWidthMin;
CurrUploadDataRecords.FaceWidthMax = model.FaceWidthMax;
CurrUploadDataRecords.FacePointList = model.FacePointList;
CurrUploadDataRecords.DowngradeInformation = model.DowngradeInformation;
CurrUploadDataRecords.ThicknessList = model.ThicknessList;
CurrUploadDataRecords.PartReelNote = model.PartReelNote;
CurrUploadDataRecords.PartReelNote2 = model.PartReelNote2;
CurrUploadDataRecords.UserName = model.UserName;
CurrUploadDataRecords.WorkTeam = model.WorkTeam;
CurrUploadDataRecords.PartReelId = model.PartReelId;
InitDB.SendServerDB(Config.ServerDBConStr, CurrUploadDataRecords);
AddTextEvent(DateTime.Now, "上传完成", $"({key}) 批号({CurrUploadDataRecords.BatchId})已完成检测。");
}
catch (Exception ex)
{
AddTextEvent(DateTime.Now, "上传失败", $"({key}) 批号({CurrUploadDataRecords.BatchId}):{ex.Message}", WarningEnum.High);
}
}
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htTask.Remove(key);
_isDefect = false;
}
catch (Exception ex)
{
_isDefect = false;
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if (model==null)
AddTextEvent(DateTime.Now,"入库失败", $"记录({key})不存在{step}" + ex.Message, WarningEnum.High);
else
AddTextEvent(DateTime.Now,"入库失败", $"({key}) 批号({model.BatchId})检测完成,但保存检测记录失败{step}:" + ex.Message, WarningEnum.High);
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warning(WarningEnum.High, true);//暂停
}
}
//停机
private void btnClose_Click(object sender, EventArgs e)
{
this.Activate();
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if (currentState == CurrentStateEnum.)
{
UIMessageTip.ShowWarning("请先结束或暂停设备运行后再停机!", 2000);
return;
}
if(_isDefect)
{
UIMessageTip.ShowWarning("还在检测处理中,等待完成再停机!", 2000);
return;
}
AddTextEvent(DateTime.Now,"停机", "停机中...");
this.btnStart.Enabled = this.btnEnd.Enabled = this.btnPause.Enabled = this.btnCut.Enabled = this.btnFenJuan.Enabled = false;
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this.btnClose.Enabled = false;
this.btnOpen.Enabled = true;
tcbarLightValue.Enabled = false;
if (devContainer.state && devContainer.devIOCard.IsInit)
{
devContainer.devIOCard.reset();
devContainer.io_output(CMDName.IO默认输出);
}
devContainer.stop();
currentState = CurrentStateEnum.;//应该是待机
this.resetUIValue();
#if NT
if (null != _cts)
{
_cts.Cancel();
}
#endif
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AddTextEvent(DateTime.Now,"停机", "停机完成。");
//重置缓存
scanPhotos = new ScanPhotoInfo[3];
#if NT
if (t_test0 != null)
{
bool b = t_test0.Join(5000);
if (!b) t_test0.Abort();
t_test0 = null;
}
if (t_test1 != null)
{
bool b = t_test1.Join(5000);
if (!b) t_test1.Abort();
t_test1 = null;
}
if (t_test2 != null)
{
bool b = t_test2.Join(5000);
if (!b) t_test2.Abort();
t_test2 = null;
}
if (t_test3 != null)
{
bool b = t_test3.Join(5000);
if (!b) t_test3.Abort();
t_test3 = null;
}
#endif
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}
private Thread t_test;
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//启动
private void btnStart_Click(object sender, EventArgs e)
{
this.Activate();
if (!_IsGetErpCode)
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{
AddTextEvent(DateTime.Now, "启动", "还未扫码获取检测信息!", WarningEnum.Low);
return;
}
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AddTextEvent(DateTime.Now,"启动", "下发启动指令...");
this.btnPause.Enabled = true;
btnCut.Enabled = true;
btnFenJuan.Enabled = true;
btnStart.Enabled = false;//用于防止回车触发
btnStart.Enabled = true;//用于防止回车触发
#if OnLine
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if (!Config.StopPLC)
this.devContainer.devPlc.runDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
if (!compareIOInput(CMDName.))//硬件急停
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{
AddTextEvent(DateTime.Now, "启动", "下发IO指令...");
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this.devContainer.devIOCard.writeBitState(0, 0, true);
this.startCommand();
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 0, false);
});
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}
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else
AddTextEvent(DateTime.Now, "启动", "设备急停!");
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}
#else
//暂停-》继续
if (currentState == CurrentStateEnum.)
{
AddTextEvent(DateTime.Now, "启动", $"暂停 -> 继续");
currentState = CurrentStateEnum.;
Task.Run(() =>
{
if (currKey > 0)
pStopWatch.Start();
//写I/O启动。。。
//继续读取编译器和门幅等
//int nextStepId = currProcessIndex;
//do
//{
// currentState = CurrentStateEnum.运行中;
// nextStepId = nextProcess(currProductModel, nextStepId);
//} while (nextStepId >= 0 && !isBreakProcessRun());
});
}
else//首次开始/结束后重新开始
{
//校正从复位-》运行,不会新启动
resetUIValue();
AddTextEvent(DateTime.Now, "启动", "开始测试...");
currentState = CurrentStateEnum.;
defectTag.Clear();
ThnDieLen = 0;
}
this.Invoke(new System.Action(() =>
{
this.btnStart.Enabled = false;
this.btnEnd.Enabled = this.btnPause.Enabled = true;
}));
IsTest = true;
t_test = new System.Threading.Thread(run_Test);
t_test.IsBackground = true;
t_test.Start();
#endif
lineChartDefect.Focus();
}
#region 线
private bool IsTest = false;
private void run_Test()
{
int num1 = 0;
int num2 = 0;
Mat mat1 = new Mat("E:\\CPL\\img\\L1.bmp");
Mat mat2 = new Mat("E:\\CPL\\img\\R1.bmp");
while (IsTest)
{
#if NT
#else
callBackScanMatEvent(num1++, mat1.Clone(), 0);
callBackScanMatEvent(num2++, mat2.Clone(), 1);
#endif
Thread.Sleep(1000);
}
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}
#endregion
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private void btnPause_Click(object sender, EventArgs e)
{
this.Activate();
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AddTextEvent(DateTime.Now,"暂停", "下发暂停指令...");
btnPause.Enabled = false;//用于防止回车触发
btnPause.Enabled = true;
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if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//if (!compareIOInput(CMDName.暂停按钮))
this.devContainer.devIOCard.writeBitState(0, 1, true);
this.pauseCommand();//输出暂停不会触发输入暂停
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
}
lineChartDefect.Focus();
}
private void ClearPic(string dirPath, int days)
{
if (Directory.Exists(dirPath))
{
DateTime delDate = DateTime.Now.AddDays(0.0 - days);
string[] directories = Directory.GetDirectories(dirPath);
string[] array = (from dir in directories
select new DirectoryInfo(dir) into f
where f.CreationTime <= delDate
select f into x
select x.FullName).ToArray();
foreach (var item in array)
{
if (Directory.Exists(item))
{
DirectoryInfo di = new DirectoryInfo(item);
di.Delete(true);
}
}
}
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}
private void ClearTempPic()
{
//清空二次判定缓存
if (!Directory.Exists(Config.appBasePath + "\\TempPic\\"))
{
return;
}
else
{
string[] array = Directory.GetFiles(Config.appBasePath + "\\TempPic\\");
foreach (string text in array)
{
try
{
File.Delete(text);
}
catch (Exception ex)
{
;
}
}
}
}
private string StartTime;
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private void startCommand()
{
if (!devContainer.state || currentState == CurrentStateEnum.)
return;
if (devContainer.devIOCard.IsInit)
{
//devContainer.io_output(CMDName.启动按钮);
devContainer.io_output(CMDName.绿);
devContainer.io_output(CMDName., false, true, 0);
devContainer.io_output(CMDName., false, true, 0);
devContainer.io_output(CMDName., false, true, 0);
//devContainer.io_output(CMDName.暂停按钮, false, true, 0);
//devContainer.io_output(CMDName.黄灯输出, false, true, 0);
}
//运行中和暂停时都可正常接收扫描器触发新卷
//暂停-》继续
if (currentState == CurrentStateEnum.)
{
AddTextEvent(DateTime.Now,"启动", $"暂停 -> 继续");
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Task.Run(() =>
{
if (currKey > 0)
{
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pStopWatch.Start();
ptStopWatch.Start();
pRunSpeedWatch.Start();
}
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//写I/O启动。。。
//继续读取编译器和门幅等
//int nextStepId = currProcessIndex;
//do
//{
// currentState = CurrentStateEnum.运行中;
// nextStepId = nextProcess(currProductModel, nextStepId);
//} while (nextStepId >= 0 && !isBreakProcessRun());
});
currentState = CurrentStateEnum.;
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}
else//首次开始/结束后重新开始
{
#if JM
devContainer.ClearLengthCount();
#endif
devContainer.devCamer1.resetScanIndex();
devContainer.devCamer2.resetScanIndex();
#if JM
ptLen = Math.Round(devContainer.GetLength(), 2);
#endif
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//校正从复位-》运行,不会新启动
resetUIValue();
AddTextEvent(DateTime.Now,"启动", "开始测试...");
if(Config.OpenClearPic)
ClearPic(Config.ImagePath, Config.ClearDays);
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defectTag.Clear();
ClearTempPic();
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ThnDieLen = 0;
LastSplitLength = 0;
JmFtStart = false;
pStopWatch.Restart();
pRunSpeedWatch.Restart();
defectPuaseList.Clear();
StartTime = DateTime.Now.ToString("yyyyMMddHHmm");
//获取新卷号批号
if (currKey > 0)
{
Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
curRecord.BatchId = txtBatchId.Text;
curRecord.ReelId = txtReelId.Text;
curRecord.ErpLen = numErpLen.IsEmpty ? curRecord.ErpLen : Convert.ToDouble(numErpLen.Text.Trim());
}
currentState = CurrentStateEnum.;
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}
this.Invoke(new System.Action(() =>
{
this.btnStart.Enabled = false;
this.btnEnd.Enabled = this.btnPause.Enabled = true;
btnCut.Enabled = true;
btnFenJuan.Enabled = true;
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}));
}
private void pauseCommand(bool buzzer = false)
{
if(!devContainer.state || currentState != CurrentStateEnum.)
return;
//写IO
if (devContainer.devIOCard.IsInit)
{
devContainer.io_output(CMDName.绿, false, true, 0);
if (buzzer)
{
devContainer.io_output(CMDName.);
devContainer.io_output(CMDName.);
}
else
{
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devContainer.io_output(CMDName.);
devContainer.io_output(CMDName., false, true, 0);
}
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//devContainer.io_output(CMDName.暂停按钮, false, true, 0);
//devContainer.io_output(CMDName.黄灯输出, false, true, 0);
}
//停止读取
//AddTextEvent(DateTime.Now,"暂停", "暂停!");
pStopWatch.Stop();
ptStopWatch.Stop();
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currentState = CurrentStateEnum.;
this.Invoke(new System.Action(() =>
{
this.btnStart.Enabled = this.btnEnd.Enabled = true;
this.btnPause.Enabled = false;
//btnCut.Enabled = false;
//btnFenJuan.Enabled = false;
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}));
}
/// <summary>
/// 清楚报警
/// </summary>
/// <param name="buzzer"></param>
private void ClearCommand()
{
if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//devContainer.io_output(CMDName.黄灯输出);
devContainer.io_output(CMDName., false, true, 0);
}
}
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//完成
private void btnEnd_Click(object sender, EventArgs e)
{
this.Activate();
if (!ShowAskDialog("提示", "是否保存当前检测结果?", UIStyle.Blue, false, UIMessageDialogButtons.Cancel))
return;
btnEnd.Enabled = false;//用于防止回车触发
btnEnd.Enabled = true;//用于防止回车触发
AddTextEvent(DateTime.Now,"结束验布", "手动结束验布!");
string xReel = "";
//if(Config.OpenFenJuan)
//{
// FenJuanFrm fenJuanFrm = new FenJuanFrm();
// fenJuanFrm.Render();
// fenJuanFrm.Text = "分小卷卷号设置";
// fenJuanFrm.ShowDialog();
// if (fenJuanFrm.IsOK)
// {
// AddTextEvent(DateTime.Now, "分卷", $"批号({txtBatchId.Text.Trim()})-卷号({txtReelId.Text.Trim()})-分卷号({fenJuanFrm.Reel.Trim()})");
// xReel = fenJuanFrm.Reel.Trim();
// if(string.IsNullOrEmpty(xReel))
// {
// xReel = DateTime.Now.ToString("HHmm");
// AddTextEvent(DateTime.Now, "分卷", $"分卷号为空自动补充({xReel})");
// }
// }
// else
// {
// AddTextEvent(DateTime.Now, "分卷失败", $"批号({txtBatchId.Text.Trim()})-卷号({txtReelId.Text.Trim()})-分卷号({fenJuanFrm.Reel})", WarningEnum.High);
// }
// fenJuanFrm.Dispose();
//}
#if OnLine
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if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO)
{
this.devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
}
#else
IsTest = false;
if (t_test != null)
{
bool b = t_test.Join(5000);
if (!b) t_test.Abort();
t_test = null;
}
#endif
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currentState = CurrentStateEnum.;
UILocalize.OK = "是";
UILocalize.Cancel = "否";
if (currKey > 0 && ShowAskDialog("提示", "是否保存当前检测结果?"))
{
string szBatchId, szReelId;
double ldErpLen;
szBatchId = txtBatchId.Text.Trim();
//if (Config.OpenFenJuan)
// szReelId = $"{txtReelId.Text.Trim()}-{xReel}";
//else
szReelId = txtReelId.Text.Trim() + xReel;
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ldErpLen = numErpLen.IsEmpty ? 0 : Convert.ToDouble(numErpLen.Text.Trim());
int myKey = currKey;
//Task.Run(() => { saveCurrRecord(myKey, szBatchId, szReelId, ldErpLen); });
saveCurrRecord(myKey, szBatchId, szReelId, ldErpLen);
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resetUIValue();
if(_matList1.Count > 0)
{
tScanPhotoInfo dt;
for (int i = 0; i < _matList1.Count; i++)
{
_matList1.TryDequeue(out dt);
}
}
if (_matList2.Count > 0)
{
tScanPhotoInfo dt;
for (int i = 0; i < _matList2.Count; i++)
{
_matList2.TryDequeue(out dt);
}
}
currKey = 0;
txtBarCodeName.Text = txtBatchId.Text = txtReelId.Text = "";
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pStopWatch.Stop();
ptStopWatch.Stop();
pRunSpeedWatch.Stop();
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this.btnStart.Enabled = true;
this.btnEnd.Enabled = this.btnPause.Enabled = false;//这里有问题应该是devPlc回调设置
btnCut.Enabled = false;
btnFenJuan.Enabled = false;
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_IsGetErpCode = false;
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}
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else
{
AddTextEvent(DateTime.Now, "结束验布", "无数据结束验布!");
_isDefect = false;
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_IsGetErpCode = false;
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}
lineChartDefect.Focus();
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}
private void lstboxLog_DrawItem(object sender, DrawItemEventArgs e)
{
if (e.Index < 0) return;
string text = lstboxLog.GetItemText(e.Index);
//if (text.Contains("D"))
//{
// e.Graphics.FillRectangle(UIColor.Green, e.Bounds);
// e.Graphics.DrawString(text, e.Font, Color.Blue, e.Bounds, ContentAlignment.MiddleLeft);
//}
//e.Graphics.FillRectangle(UIColor.Green, e.Bounds);
switch (text[0])
{
case 'R':
e.DrawBackground();
e.Graphics.DrawString(text.Substring(1), e.Font, Color.Red, e.Bounds, ContentAlignment.MiddleLeft);
break;
case 'Y':
e.DrawBackground();
e.Graphics.DrawString(text.Substring(1), e.Font, Color.Orange, e.Bounds, ContentAlignment.MiddleLeft);
break;
//default: //B
// e.Graphics.DrawString(text.Substring(1), e.Font, Color.Black, e.Bounds, ContentAlignment.MiddleLeft);
// break;
}
}
private void txtBarCode_KeyDown(object sender, KeyEventArgs e)
{
if(e.KeyCode == Keys.Enter)
{
string barcode=txtBarCode.Text.Trim();
if (barcode == "")
return;
//if (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停)
// return;
if (currentState != CurrentStateEnum. )
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return;
if(devContainer.devCodeScanner != null)
devContainer.devCodeScanner.ScanerEvent?.Invoke(barcode);
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}
}
private void showImg( Mat mat)
{
//把Mat格式的图片转换成Bitmap
Bitmap bitmap = BitmapConverter.ToBitmap(mat);
this.Invoke(new System.Action(() =>
{
//显示图片
//picDefectImage.loadImage(bitmap);
this.picScanner1.Image = bitmap;
}));
}
private void uiSymbolButton1_Click(object sender, EventArgs e)
{
try
{
}
catch (Exception ex)
{
MessageBox.Show(ex.Message);
}
}
int mynum = 0;
private void uiSymbolButton1_Click_1(object sender, EventArgs e)
{
//UIMessageTip.ShowOk($"{record.Len},{record.ScannerPhotoCount-record.ScannerPhotoFinishCount}", 1500);
//return;
try
{
// mynum++;
// int FaceWidth = 200;
// float faceWidthX_cm = (float)(mynum * 100 * 1.0f / Config.cm2px_y );
// float faceWidthY_cm = (float)(200 * 1.0f / Config.cm2px_y );
// var point = new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm);
// AddTextEvent(DateTime.Now,"门幅", $"位置:{point.X}; 幅宽:{point.Y}");
// lstFaceWidth.Add(point);
// reDrawFaceWidth(lstFaceWidth, new double[] { 0, point.X }, new double[] { faceWidthY_cm, faceWidthY_cm });
// //Mat mat = new Mat(Application.StartupPath + "\\1.bmp");
// //devContainer.devScannerGentl1.ScanEvent(1, mat, 1);
// //---------------------
// if (record == null)
// {
// record = new Records();
// record.DefectInfoList = new List<DefectInfo>();
// record.DefectInfoList.Add(new DefectInfo() { Code = "jb", Name = "浆斑", X = 20, Y = 2, Width = 2, Height = 2 });
// record.DefectInfoList.Add(new DefectInfo() { Code = "jb", Name = "浆斑", X = 20, Y = 5, Width = 2, Height = 2 });
// record.DefectInfoList.Add(new DefectInfo() { Code = "wy", Name = "污印", X = 50, Y = 2, Width = 4, Height = 4 });
// record.DefectInfoList.Add(new DefectInfo() { Code = "lj", Name = "垃圾", X = 60, Y = 5, Width = 2, Height = 2 });
// reDrawDefectPoints(record.DefectInfoList, new double[2] { 0, 10 }, new double[2] { 0, 100 });
// foreach (DefectInfo info in record.DefectInfoList)
// {
// this.uiDataGridView1.Rows.Add(info.Code, info.Name,
// info.CentreX, info.CentreY, info.Area, info.ZXD, info.Target);
// }
// }
}
catch (Exception ex)
{
MessageBox.Show(ex.Message);
}
}
private void tcbarLightValue_ValueChanged(object sender, EventArgs e)
{
if (devContainer.state)
{
//bool b1 = devContainer.devScannerGentl1.setParam((float)tcbarExposureTime.Value);
//bool b2= devContainer.devScannerGentl2.setParam((float)tcbarExposureTime.Value);
// AddTextEvent(DateTime.Now,"setExposureTime", b1.ToString());
// AddTextEvent(DateTime.Now,"setExposureTime", b2.ToString());
var res=devContainer.devLight.setDigitalValue(1, (int)tcbarLightValue.Value);
//UIMessageTip.ShowOk($"{(int)tcbarLightValue.Value}/255 var={res} {Config.Light_Name}", 1000);
//tpnlLight.Text = this.tpnlLight.Tag + $" ({(int)tcbarLightValue.Value}/255)";
}
}
private void swcDefectPauseForUser_ValueChanged(object sender, bool value)
{
this.defectPauseForUser = this.swcDefectPauseForUser.Active;
}
private void button1_Click(object sender, EventArgs e)
{
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//List<DefectInfo> lstEditDefect = new List<DefectInfo>();
//DefectInfo dt = new DefectInfo();
//dt.Name = "123";
//dt.Code = "wuyin";
//dt.image = Image.FromFile("C:\\Users\\fang\\Desktop\\123.png");
//lstEditDefect.Add(dt);
//Mat mtt = new Mat("C:\\Users\\fang\\Desktop\\新建文件夹\\mx\\636.bmp");
//FHome_Defect frmDefect = new FHome_Defect(lstEditDefect, mtt);
//frmDefect.ShowDialog();
Config.LoadAllConfig();
//设置程序最小/大线程池
// Get the current settings.
int minWorker, minIOC;
ThreadPool.GetMinThreads(out minWorker, out minIOC);
ThreadPool.SetMinThreads(25, minIOC);
Mat matt = new Mat("C:\\Users\\fang\\Desktop\\新建文件夹\\433.bmp");
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//OpenCVUtil.LoadEdgeMode();
//int tt = 0;
//var mty = OpenCVUtil.getMaxInsetRect2(matt, false, 0,out tt);
//mty.SaveImage("edge.bmp");
List<QualifiedLimit> qlist = new List<QualifiedLimit>();
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//[ 'laji','liangdian', 'wuyin', 'jietou', 'bmss', 'qipi', 'tiaohen','yayin','zhouyin','yisesi','chongying']
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qlist.Add(new QualifiedLimit() { Code = "laji", ZXD = 0.3, Area = 0.04, ContrastLower = 0.98, ContrastTop = 1.02 });
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qlist.Add(new QualifiedLimit() { Code = "liangdian", ZXD = 0.3, Area = 0.09, ContrastLower = 0.93, ContrastTop = 1.07 });
qlist.Add(new QualifiedLimit() { Code = "wuyin", ZXD = 0.3, Area = 0.04, ContrastLower = 0.96, ContrastTop = 1.04 });
qlist.Add(new QualifiedLimit() { Code = "jietou", ZXD = 0.3, Area = 0.09, ContrastLower = 0.94, ContrastTop = 1.06 });
qlist.Add(new QualifiedLimit() { Code = "bmss", ZXD = 0.3, Area = 0.08, ContrastLower = 0.99, ContrastTop = 1.01 });
qlist.Add(new QualifiedLimit() { Code = "qipi", ZXD = 0.4, Area = 0.01, ContrastLower = 0.99, ContrastTop = 1.01 });
qlist.Add(new QualifiedLimit() { Code = "tiaohen", ZXD = 0.3, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
qlist.Add(new QualifiedLimit() { Code = "yayin", ZXD = 0.3, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 });
qlist.Add(new QualifiedLimit() { Code = "zhouyin", ZXD = 0.3, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
qlist.Add(new QualifiedLimit() { Code = "yisesi", ZXD = 0.3, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 });
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qlist.Add(new QualifiedLimit() { Code = "chongying", ZXD = 0.3, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
DefectLib dlt = new DefectLib();
dlt.start();
dlt.add(new Device.DefectLib.DefectTask()
{
modelName = "BS_CYG_1003.trt",
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record = null,
bmp = matt,
bmpTag = matt.Clone(),
photoIndex = 0,//0-n 首张必需为0因下面计算长度是从0开始
widthRatio = 1,
qualifiedLimitList = qlist,
finishEvent = callBackDefectEvent,
xw = 0,
});
return;
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Config.LoadAllConfig();
DefectLib dl = new DefectLib();
dl.start();
string[] files = Directory.GetFiles("E:\\CPL\\个人\\gePic", $"*.bmp", SearchOption.TopDirectoryOnly);
List<QualifiedLimit> list = new List<QualifiedLimit>();
list.Add(new QualifiedLimit() { Code = "jb",ZXD = 0.6, Area = 0.04, ContrastLower = 0.98, ContrastTop = 1.02});
list.Add(new QualifiedLimit() { Code = "wy", ZXD = 0.6, Area = 0.09, ContrastLower = 0.93, ContrastTop = 1.07 });
list.Add(new QualifiedLimit() { Code = "mj", ZXD = 0.6, Area = 0.04, ContrastLower = 0.96, ContrastTop = 1.04 });
list.Add(new QualifiedLimit() { Code = "hy", ZXD = 0.67, Area = 0.09, ContrastLower = 0.94, ContrastTop = 1.06 });
list.Add(new QualifiedLimit() { Code = "lj", ZXD = 0.7, Area = 0.08, ContrastLower = 0.99, ContrastTop = 1.01 });
list.Add(new QualifiedLimit() { Code = "yss", ZXD = 0.5, Area = 0.04, ContrastLower = 0.99, ContrastTop = 1.01 });
list.Add(new QualifiedLimit() { Code = "zy", ZXD = 0.8, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
list.Add(new QualifiedLimit() { Code = "wc", ZXD = 0.6, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 });
list.Add(new QualifiedLimit() { Code = "cs", ZXD = 0.8, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
list.Add(new QualifiedLimit() { Code = "cy", ZXD = 1, Area = 0.0, ContrastLower = 0.0, ContrastTop = 0 });
list.Add(new QualifiedLimit() { Code = "tcy", ZXD = 0.5, Area = 0.0, ContrastLower = 0.99, ContrastTop = 1.01 });
list.Add(new QualifiedLimit() { Code = "jt", ZXD = 1, Area = 0.0, ContrastLower = 0.0, ContrastTop = 0 });
for (int i = 0; i < files.Count(); i++)
{
Mat mat = new Mat(files[i]);
dl.add(new Device.DefectLib.DefectTask()
{
modelName = "best_0116_bs14.fp16.trt",
//record = curRecord,
bmp = mat.Clone(),
bmpTag = mat.Clone(),
photoIndex = i,//0-n 首张必需为0因下面计算长度是从0开始
widthRatio = 1,
qualifiedLimitList = list,
finishEvent = callBackDefectTestEvent,
});
}
string s = DateTime.Now.Ticks.ToString() + "-";
Thread.Sleep(1);
s += DateTime.Now.Ticks.ToString() + "-";
MessageBox.Show(s);
// 创建SqlSugarClient实例并配置连接字符串
//var db = new SqlSugarClient(new ConnectionConfig()
//{
// // 设置数据库类型为SQLServer
// DbType = SqlSugar.DbType.SqlServer,
// // 设置服务器地址、数据库名称以及登录信息等
// ConnectionString = "Data Source=.;Initial Catalog=testDB;User ID=sa;Password=abc123!@#;"
//});
//// 可选:打开调试日志输出
//db.Ado.IsEnableLogEvent = true;
//// 查询操作示例
//if (!db.Ado.IsValidConnection())
// db.Ado.Open();
//string sql = "select * from t2";
//List<SugarParameter> parameters = new List<SugarParameter>();
//var res= db.Ado.GetDataTable(sql, parameters);
//loadErpData("20240107492");
return;
string code = "SHNY-PX-6-L-100";
string[] barCodes = code.Split(new char[] { '-' });
if (barCodes.Length < 4)
{
AddTextEvent(DateTime.Now,"扫码", $"产品编码({code})格式错误,不做响应!", WarningEnum.High);
return;
}
//新开始
//加载新产品
string pcode = barCodes[0] + "-" + barCodes[1] + "-" + barCodes[2];
var productInfo = svcProduct.GetModelNav(pcode); //frmProduct.loadProduct(code);
if (productInfo == null)
{
AddTextEvent(DateTime.Now,"扫码", $"编码({code})不存在,请先添加产品,暂停设备!", WarningEnum.High);
this.BeginInvoke(new System.Action(() =>
{
frmProduct.loadProduct(pcode);//转到新建编码
}));
return;
}
AddTextEvent(DateTime.Now,"扫码", $"编码({code}),加载产品信息({productInfo.Code})完成,加载配方(光源={productInfo.LightValue},曝光={productInfo.ExposureTime},增益={productInfo.Gain})...");
if (productInfo.LightValue > 0)//光源 - 通道0
devContainer.devLight.setDigitalValue(1, productInfo.LightValue);
if (productInfo.ExposureTime > 0 || productInfo.Gain > 0)//相机曝光 增益
{
devContainer.devCamer1.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
devContainer.devCamer2.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
}
AddTextEvent(DateTime.Now,"扫码", $"编码({code}),配方设置完成:光源={productInfo.LightValue},曝光={productInfo.ExposureTime}");
//ABSCamerCardDev pDev = new CamerCardDevIK();
//pDev.WarningEvent = (level, msg) =>
//{
// AddTextEvent(DateTime.Now,"设备事件", msg, level);
//};
//var b = pDev.open(0, 0);
//MessageBox.Show(b.ToString());
////b = pDev.loadConfiguration(@"D:\Debug\DevCfg\wcf.vlcf");
//b =pDev.start(this.picScanner1,"c:\\");
//MessageBox.Show(b.ToString());
//====
//Mat mat0= new Mat(@"f:\2.bmp");
//int marginWidth0;
//mat0 = OpenCVUtil.getMaxInsetRect2(mat0, true, 0, out marginWidth0);
//Mat mat1 = new Mat(@"f:\1.bmp");
//mat1 = OpenCVUtil.getMaxInsetRect2(mat1, false, 0, out marginWidth0);
//lblLen.Text = "0";
//Task.Run(async () => {
// for(int i = 0; i < 100; i++)
// {
// //选中
// this.Invoke(new System.Action(() =>
// {
// lblLen.Text = Convert.ToInt32(lblLen.Text) + 1 + "";
// }));
// await Task.Delay(1000);
// }
//});
//FHome_Defect frm = new FHome_Defect();
//frm.ShowDialog();
}
#region
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private void callBackDefectTestEvent(Device.DefectLib.DefectTask res)
{
{
int step = 0;
try
{
if (res.isSucceed)
{
step = 1;
AddTextEvent(DateTime.Now, $"检测完成", $"(图像{res.photoIndex})-瑕疵检测完成,共{res.excelTable.Rows.Count}个瑕疵!各环节用时:{string.Join(",", res.stopwatch)}");
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//AddTextEvent(DateTime.Now,$"打标完成", $"第 ({res.photoIndex}) 张照片,计算过程:{res.resultInfo}");
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}
else
{
AddTextEvent(DateTime.Now, $"打标失败", $"(图像{res.photoIndex})-瑕疵检测失败TId={Thread.CurrentThread.ManagedThreadId}");
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}
res.bmp.Dispose();
res.bmpTag.Dispose();
res.bmps_cut = null;
res.excelTable.Dispose();
}
catch (Exception ex)
{
AddTextEvent(DateTime.Now, $"打标失败", $"(图像{res.photoIndex})-瑕疵检测异常({step}):{ex.Message}TId={Thread.CurrentThread.ManagedThreadId}");
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}
finally
{
res.record.ScannerPhotoFinishCount++;
int liScannerPhotoFinishCount = res.record.ScannerPhotoFinishCount;
int liScannerPhotoCount = res.record.ScannerPhotoCount;
AddTextEvent(DateTime.Now, $"检测完成", $"{liScannerPhotoFinishCount}/{liScannerPhotoCount}");
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//this.BeginInvoke(new System.Action(() =>
//{
// this.lblWaitImageCount.Text = $"{liScannerPhotoCount - liScannerPhotoFinishCount}";
//}));
res = null;
System.GC.Collect();
}
}
}
#endregion
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private void numErpLen_ValueChanged(object sender, string value)
{
//numErpLen_TextChanged(sender, null);
if (numErpLen.IsEmpty || currKey == 0) return;
var val = Convert.ToDouble(numErpLen.Text);
if (val <= 0) return;
Records record = Hashtable.Synchronized(htTask)[currKey] as Records;
if (record != null)
record.ErpLen = val;
}
private void numErpLen_KeyUp(object sender, KeyEventArgs e)
{
if (e.KeyCode == Keys.Enter || e.KeyCode == Keys.Tab)
{
if (numErpLen.IsEmpty || currKey == 0) return;
var val = Convert.ToDouble(numErpLen.Text);
if (val <= 0) return;
Records record = Hashtable.Synchronized(htTask)[currKey] as Records;
if (record != null)
record.ErpLen = val;
}
}
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private void FHome_Resize(object sender, EventArgs e)
{
uilbKF.Top = 8;
uilbHD.Top = 8;
this.btnCut.Left = this.btnClearAlm.Left + (this.btnClearAlm.Left - this.btnPause.Left);
this.btnFenJuan.Left = this.btnCut.Left + (this.btnCut.Left - this.btnClearAlm.Left);
if (Config.OpenHouDuJiLu)
{
uiTitlePanel4.Left = uiTitlePanel3.Left;
uiTitlePanel4.Width = (uiTitlePanel3.Width - 5) / 2;
uiTitlePanel8.Left = uiTitlePanel4.Left + uiTitlePanel4.Width + 5;
uiTitlePanel8.Width = uiTitlePanel4.Width;
}
else
{
uiTitlePanel4.Left = uiTitlePanel3.Left;
uiTitlePanel4.Width = uiTitlePanel3.Width;
uiTitlePanel8.Visible = false;
}
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}
private void FHome_Paint(object sender, PaintEventArgs e)
{
uilbKF.Top = 8;
uilbHD.Top = 8;
this.btnCut.Left = this.btnClearAlm.Left + (this.btnClearAlm.Left - this.btnPause.Left);
this.btnFenJuan.Left = this.btnCut.Left + (this.btnCut.Left - this.btnClearAlm.Left);
if (Config.OpenHouDuJiLu)
{
uiTitlePanel4.Left = uiTitlePanel3.Left;
uiTitlePanel4.Width = (uiTitlePanel3.Width - 5) / 2;
uiTitlePanel8.Left = uiTitlePanel4.Left + uiTitlePanel4.Width + 5;
uiTitlePanel8.Width = uiTitlePanel4.Width;
}
else
{
uiTitlePanel4.Left = uiTitlePanel3.Left;
uiTitlePanel4.Width = uiTitlePanel3.Width;
uiTitlePanel8.Visible = false;
}
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}
private void button2_Click(object sender, EventArgs e)
{
//double sstLen = devContainer.GetLength();
//MessageBox.Show($"{sstLen}");
DefectInfo defectInfo = new DefectInfo
{
PhotoIndex = -1,
Code = "JSYC",
Name = "金属",
X = 5,//cm未知
Y = Math.Round(5.23 * 100, 2),//cm
Width = 0.1,//cm
Height = 0.1,//cm
ZXD = 1,
Contrast = 1,
Target = 1,
imageID = "",//res.lstDefectBmp[i].Clone(),
};
List< DefectInfo> DefectInfoList = new List<DefectInfo> { defectInfo };
//更新UI
object[] rowItem = new object[]{ defectInfo.uid, defectInfo.Code, defectInfo.PhotoIndex,defectInfo.Name,
defectInfo.CentreX, defectInfo.CentreY / 100,defectInfo.Width * 10,
defectInfo.Height * 10, defectInfo.Area * 100, defectInfo.ZXD, defectInfo.Contrast};
this.BeginInvoke(new System.Action(() =>
{
this.uiDataGridView1.Rows.Insert(0, rowItem);
this.uiMiniPagination1.TotalCount = 12;
//
double len = Math.Round(5.23 *100 + 0.005f, 2);
this.reDrawDefectPoints("", DefectInfoList, new double[] { 0, 100}, new double[] { 0, len });
}));
}
#region ERP测试
private void button3_Click(object sender, EventArgs e)
{
//string code = "RSHX2410002536";
//var dt = loadErpData(code);
//MessageBox.Show($"{JsonConvert.SerializeObject(dt)}");
#if false
try
{
if (Config.ErpDBType == "Oracle")
{
SqlSugarClient db = new SqlSugarClient(new ConnectionConfig()
{
DbType = SqlSugar.DbType.Oracle,
ConnectionString = Config.ErpDBConStr,
InitKeyType = InitKeyType.Attribute,
IsAutoCloseConnection = true,
AopEvents = new AopEvents
{
OnLogExecuting = (tsql, p) =>
{
Console.WriteLine(tsql);
Console.WriteLine(string.Join(",", p?.Select(it => it.ParameterName + ":" + it.Value)));
}
}
});
//var dt = db.Ado.GetDataTable(sql);
//if (dt != null)
//{
// for (int i = 0; i < dt.Rows.Count; i++)
// {
// Console.WriteLine($"PJXTBH{dt.Rows[i]["PJXTBH"]}WPH{dt.Rows[i]["WPH"]}WPMC{dt.Rows[i]["WPMC"]}SL{dt.Rows[i]["SL"]}PH{dt.Rows[i]["PH"]}JH{dt.Rows[i]["JH"]}");
// }
//}
string sqlstr = $"select * from tb_qc_prodinfo where PJXTBH='RSHX2410002536'";
var dt2 = db.Ado.GetDataTable(sqlstr);
dt2.Columns.RemoveAt(0);
dt2.Columns.RemoveAt(0);
MessageBox.Show($"{ JsonConvert.SerializeObject(dt2.Rows[0])}");
//var dt2 = db.Ado.GetDataTable(sqlstr);
}
else if (Config.ErpDBType == "PostgreSQL")
{
string dbStr = "PORT=5432;DATABASE=postgres;HOST=100.0.1.25;PASSWORD=fqc_password1;USER ID=fqc_user1";
SqlSugarClient db = new SqlSugarClient(new ConnectionConfig()
{
DbType = SqlSugar.DbType.PostgreSQL,
ConnectionString = dbStr,
IsAutoCloseConnection = true,
LanguageType = LanguageType.Default,//Set language
AopEvents = new AopEvents
{
OnLogExecuting = (tsql, p) =>
{
Console.WriteLine(tsql);
Console.WriteLine(string.Join(",", p?.Select(it => it.ParameterName + ":" + it.Value)));
}
}
});
string sqlstr = $"select * from mingxin_prod";
var dt2 = db.Ado.GetDataTable(sqlstr);
//dt2.Columns.RemoveAt(0);
//dt2.Columns.RemoveAt(0);
MessageBox.Show($"{JsonConvert.SerializeObject(dt2.Rows[0])}");
//var dt2 = db.Ado.GetDataTable(sqlstr);
}
}
catch (Exception ex)
{
MessageBox.Show($"ERP报错:{ex.Message}");
}
#endif
#if true //测试新材料服务器
try
{
string dbstring = Config.ServerDBConStr;
//dbstring = "server=localhost;Database=LeatherDB;Uid=root;Pwd=123456; AllowLoadLocalInfile=true";
QualifiedLimit qualifiedLimit = new QualifiedLimit();
qualifiedLimit.Code = "lj";
qualifiedLimit.ZXD = 1;
qualifiedLimit.ModifyUserCode = "tt";
qualifiedLimit.ModifyTime = DateTime.Now;
qualifiedLimit.CreateUserCode = "tt";
qualifiedLimit.CreateTime = DateTime.Now;
GradeLimit gradeLimit = new GradeLimit();
gradeLimit.Code = "lj";
gradeLimit.A = 10;
gradeLimit.ModifyUserCode = "tt";
gradeLimit.ModifyTime = DateTime.Now;
gradeLimit.CreateUserCode = "tt";
gradeLimit.CreateTime = DateTime.Now;
Product pdt = new Product();
pdt.Code = "7788";
pdt.Gain = 1;
pdt.Color = 91;
pdt.Material = "额绒面2";
pdt.ModelName = DateTime.Now.ToString();
//pdt.Id = 9888;
pdt.QualifiedLimitList = new List<QualifiedLimit> { qualifiedLimit };
pdt.GradeLimitList = new List<GradeLimit> { gradeLimit };
pdt.ModifyUserCode = "tt";
pdt.ModifyTime = DateTime.Now;
pdt.CreateUserCode = "tt";
pdt.CreateTime = DateTime.Now;
DefectInfo defectInfo = new DefectInfo();
defectInfo.Code = "lj";
defectInfo.Id = 7;
defectInfo.Name = "test";
defectInfo.ZXD = 0.9;
defectInfo.ModifyUserCode = "tt";
defectInfo.ModifyTime = DateTime.Now;
defectInfo.CreateUserCode = "tt";
defectInfo.CreateTime = DateTime.Now;
UploadDataRecords records = new UploadDataRecords();
records.BarCode = "1234567";
records.BarCodeName = "abdff";
records.Material = "gh";
records.Color = "black";
records.BatchId = "555";
records.ReelId = "666";
records.ErpLen = 100;
records.DefectInfoList = new List<DefectInfo> { defectInfo };
records.ModifyUserCode = "tt";
records.ModifyTime = DateTime.Now;
records.CreateUserCode = "tt";
records.CreateTime = DateTime.Now;
InitDB.SendServerDB(dbstring, records);
}
catch (Exception ex)
{
MessageBox.Show($"上传报错:{ex.Message}");
}
#endif
}
#endregion
#region
/// <summary>
/// 信号上升沿下降沿捕获
/// </summary>
class GetPN
{
bool _P = false;
bool _N = false;
/// <summary>
/// 判断上升沿
/// </summary>
/// <param name="Value"></param>
/// <returns></returns>
public bool P(bool Value)
{
if (Value && !_P)
{
_P = true;
return true;
}
if (!Value)
_P = false;
return false;
}
/// <summary>
/// 判断下降沿
/// </summary>
/// <param name="Value"></param>
/// <returns></returns>
public bool N(bool Value)
{
if (!Value && _N)
{
_N = false;
return true;
}
if (Value)
_N = true;
return false;
}
}
#endregion
private void uilbHD_Click(object sender, EventArgs e)
{
OffsetFrm offsetFrm = new OffsetFrm();
offsetFrm.Show();
}
/// <summary>
/// 清除报警
/// </summary>
/// <param name="sender"></param>
/// <param name="e"></param>
private void btnClearAlm_Click(object sender, EventArgs e)
{
this.Activate();
AddTextEvent(DateTime.Now, "清除", "清除蜂鸣报警");
ClearCommand();
}
/// <summary>
/// 设置幅宽补偿
/// </summary>
/// <param name="sender"></param>
/// <param name="e"></param>
private void uilbKF_Click(object sender, EventArgs e)
{
EdgeOffserFrm offsetFrm = new EdgeOffserFrm();
offsetFrm.Show();
}
/// <summary>
/// 降级裁切
/// </summary>
/// <param name="sender"></param>
/// <param name="e"></param>
private void btnCut_Click(object sender, EventArgs e)
{
this.Activate();
AddTextEvent(DateTime.Now, "降级裁切", "降级裁切");
//暂停
btnPause_Click(null, null);
Records record = null;
if (currKey > 0)
record = Hashtable.Synchronized(htTask)[currKey] as Records;
CuttingFrm frm = new CuttingFrm(record);
frm.ShowDialog(this);
if (frm.DialogResult == DialogResult.Cancel)
return;
else
{
AddTextEvent(DateTime.Now, "降级裁切", $"裁切信息:米数({frm.Cut_info[0]}),原因({frm.Cut_info[1]}),降级({frm.Cut_info[2]})");
if (SaveCutingInfo(frm.Cut_info))
{
btnStart_Click(null, null);
}
}
}
#region
public bool SaveCutingInfo(string[] info)
{
if (currKey > 0)
{
Records model = null;
model = Hashtable.Synchronized(htTask)[currKey] as Records;
if (model.DowngradeInformation == null)
model.DowngradeInformation = new List<string[]>();
model.DowngradeInformation.Add(info);
}
else
{
AddTextEvent(DateTime.Now, "降级裁切", "无数据结束");
return false;
}
return true;
}
#endregion
/// <summary>
/// 分卷上次长度
/// </summary>
private double LastSplitLength = 0;
/// <summary>
/// 分卷
/// </summary>
/// <param name="sender"></param>
/// <param name="e"></param>
private void btnFenJuan_Click(object sender, EventArgs e)
{
AddTextEvent(DateTime.Now, "启用分卷", "手动分卷");
//暂停
btnPause_Click(null, null);
Records record = null;
if (currKey > 0)
record = Hashtable.Synchronized(htTask)[currKey] as Records;
PartitionFrm partitionFrm = new PartitionFrm(record, LastSplitLength);
partitionFrm.ShowDialog(this);
if (partitionFrm.DialogResult == DialogResult.Cancel)
return;
else
{
AddTextEvent(DateTime.Now, "启用分卷", $"批卷号:{partitionFrm.BathReelID},分卷号:{partitionFrm.PartReelID},下一分卷号:{partitionFrm.NextPartReelID}");
if (PartitionEnd(partitionFrm.BathReelID, partitionFrm.PartReelID, partitionFrm.NextPartReelID))
{
btnStart_Click(null, null);
}
}
}
public bool PartitionEnd(string ReelID, string pratReelID, string nextReelID)
{
AddTextEvent(DateTime.Now, "分卷结束", "结束分卷验布!");
if (currKey > 0)
{
int myKey = currKey;
saveCurrReelRecord(myKey, ReelID, pratReelID, nextReelID);
}
else
{
AddTextEvent(DateTime.Now, "分卷结束验布", "无数据结束验布!");
_isDefect = false;
return true;
}
return true;
}
/// <summary>
/// 保存分卷信息
/// </summary>
/// <param name="key"></param>
/// <param name="reel"></param>
private async void saveCurrReelRecord(int key, string breel, string preel, string nreel)
{
Records model = null;
int step = 0;
try
{
_isDefect = true;
AddTextEvent(DateTime.Now, "分卷入库", $"准备入库key={key}");
step = 1;
model = Hashtable.Synchronized(htTask)[key] as Records;
//model = htTask[key] as Records;
step = 2;
if (model.Len == 0 && (model.DefectInfoList == null || model.DefectInfoList.Count == 0))
{
AddTextEvent(DateTime.Now, "分卷入库完成", $"小于1米不记录");
_isDefect = false;
return;
}
//用于分卷计算开始缺陷位置
double startLen = LastSplitLength;
//减去分卷长度
//if (confMgr.SysConfigParams.OpenPartition)
{
double lastLength = model.Len - LastSplitLength - Config.CutDis;//分卷,补差距
LastSplitLength = model.Len - Config.CutDis;
model.Len = Math.Round(lastLength, 2);
}
//model.BatchId = batchId;
if (!string.IsNullOrEmpty(breel))
model.ReelId = breel;
if (!string.IsNullOrEmpty(preel))
model.PartReelId = preel;
//model.ErpLen = erpLen;
DateTime dt = DateTime.Now;
bool isTimeout = false;
while (model.ScannerPhotoCount > model.ScannerPhotoFinishCount)
{
await Task.Delay(100);
if ((DateTime.Now - dt).TotalSeconds > 3)
{
isTimeout = true;
break;
}
}
if (isTimeout) { AddTextEvent(DateTime.Now, "分卷入库处理", $"等待完成超时"); }
step = 3;
//分卷数据分解卷
List<DefectInfo> deflist = new List<DefectInfo>();
List<DefectInfo> Fjdeflist = new List<DefectInfo>();
if (model.DefectInfoList != null)
{
var lastlist = model.DefectInfoList.FindAll(x => x.Y > (LastSplitLength * 100));
if (lastlist != null)
{
foreach (var item in lastlist)
{
//item.Y = item.Y - model.Len * 100;
//item.CurrDis = item.CurrDis - model.Len;
deflist.Add(item);
}
}
lastlist = model.DefectInfoList.FindAll(x => x.Y <= (LastSplitLength * 100));
if (lastlist != null)
{
foreach (var item in lastlist)
{
item.Y = item.Y - startLen * 100;
Fjdeflist.Add(item);
}
}
}
model.DefectInfoList = Fjdeflist;
//幅宽数据分卷
List<float[]> faceList = new List<float[]>();
List<float[]> fjfaceList = new List<float[]>();
if (model.FacePointList != null)
{
var faceListtemp = model.FacePointList.FindAll(x => x[0] > (LastSplitLength * 100));
if (faceListtemp != null)
{
foreach (var item in faceListtemp)
{
item[0] = (float)(item[0] - LastSplitLength * 100);
faceList.Add(item);
}
}
faceListtemp = model.FacePointList.FindAll(x => x[0] <= (LastSplitLength * 100));
if (faceListtemp != null)
{
foreach (var item in faceListtemp)
{
fjfaceList.Add(item);
}
}
}
model.FacePointList = fjfaceList;
step = 333;
//计算等级标准
List<GradeLimit> gradeLimitList = model.ProductInfo.GradeLimitList;
if (gradeLimitList != null && gradeLimitList.Count > 0)
{
step = 4;
int count;
foreach (GradeLimit item in gradeLimitList)
{
if (model.DefectInfoList != null && model.DefectInfoList.Count > 0)
{
count = model.DefectInfoList.Where(m => m.Code == item.Code).Count();
if (count <= item.A && model.Grade <= 1) model.Grade = 1;
else if (count <= item.B && item.B > 0 && model.Grade <= 2) model.Grade = 2;
else if (count <= item.C && item.C > 0 && model.Grade <= 3) model.Grade = 3;
else if (count <= item.D && item.D > 0 && model.Grade <= 4) model.Grade = 4;
else if (count <= item.E && item.E > 0 && model.Grade <= 5) model.Grade = 5;
else if (count > 0) model.Grade = 6;//不合格
AddTextEvent(DateTime.Now, "标准判断", $"({key}) 条码({model.BarCode}),标准={(char)(model.Grade + 64)} [{item.Code}:{count};A<={item.A};B<={item.B};C<={item.C};D<={item.D};E<={item.E}]");
}
else
{
model.Grade = 1;
AddTextEvent(DateTime.Now, "标准判断", $"({key}) 条码({model.BarCode}),标准={(char)(model.Grade + 64)} [{item.Code}:{0};A<={item.A};B<={item.B};C<={item.C};D<={item.D};E<={item.E}]");
}
}
step = 5;
}
model.Qualified = (model.Grade < 6);//是否合格
if (!svcRecord.InsertNav(model))
throw new Exception("写库失败!");
AddTextEvent(DateTime.Now, "分卷入库完成", $"({key}) 条码({model.BarCode})批卷号({breel})分卷号({preel})已完成检测-{model.ScannerPhotoCount}-{model.ScannerPhotoFinishCount}。");
if (!string.IsNullOrEmpty(Config.ServerDBConStr))
{
try
{
CurrUploadDataRecords.DefectInfoList = model.DefectInfoList;
CurrUploadDataRecords.Len = model.Len;
CurrUploadDataRecords.TimeLen = model.TimeLen;
CurrUploadDataRecords.Grade = model.Grade;
CurrUploadDataRecords.Qualified = model.Qualified;
CurrUploadDataRecords.DefectTotalCount = model.DefectTotalCount;
CurrUploadDataRecords.Succeed = model.Succeed;
CurrUploadDataRecords.FailType = model.FailType;
CurrUploadDataRecords.FaceWidthMin = model.FaceWidthMin;
CurrUploadDataRecords.FaceWidthMax = model.FaceWidthMax;
CurrUploadDataRecords.FacePointList = model.FacePointList;
CurrUploadDataRecords.DowngradeInformation = model.DowngradeInformation;
CurrUploadDataRecords.ThicknessList = model.ThicknessList;
CurrUploadDataRecords.PartReelNote = model.PartReelNote;
CurrUploadDataRecords.PartReelNote2 = model.PartReelNote2;
CurrUploadDataRecords.UserName = model.UserName;
CurrUploadDataRecords.WorkTeam = model.WorkTeam;
CurrUploadDataRecords.PartReelId = model.PartReelId;
InitDB.SendServerDB(Config.ServerDBConStr, CurrUploadDataRecords);
AddTextEvent(DateTime.Now, "上传完成", $"({key}) 批号({CurrUploadDataRecords.BatchId})已完成检测。");
}
catch (Exception ex)
{
AddTextEvent(DateTime.Now, "上传失败", $"({key}) 批号({CurrUploadDataRecords.BatchId})批卷号({CurrUploadDataRecords.ReelId})分卷号({CurrUploadDataRecords.PartReelId}):{ex.Message}", WarningEnum.High);
}
}
htTask.Remove(key);
DateTime now = DateTime.Now;
currKey = now.Hour * 10000 + now.Minute * 100 + now.Second;
Records record = new Records()
{
currKey = currKey,
ProductId = model.ProductInfo.Id,
ProductInfo = model.ProductInfo,//后面计算合格时用
Color = model.Color,
Material = model.ProductInfo.Material,//codes[0] + "-" + codes[1],// (materialItem == null ? "未知" : materialItem["name"].ToString()),
BarCode = model.BarCode,
BarCodeName = model.BarCodeName,
ErpLen = model.ErpLen,
BatchId = model.BatchId,
ReelId = model.ReelId,
PartReelId = nreel,
FacePointList = faceList,
ReelNo = model.ReelNo + 1,
ModifyUserCode = Config.loginUser.Code,
CreateUserCode = Config.loginUser.Code,
DefectInfoList = deflist,
UserName = model.UserName,
WorkTeam = model.WorkTeam,
};
htTask.Add(currKey, record);
AddTextEvent(DateTime.Now, "新分卷", $"({key}) 条码({model.BarCode})批卷号({breel})分卷号({nreel})。");
_isDefect = false;
}
catch (Exception ex)
{
_isDefect = false;
if (model == null)
AddTextEvent(DateTime.Now, "分卷入库失败", $"记录({key})不存在{step}" + ex.Message, WarningEnum.High);
else
AddTextEvent(DateTime.Now, "分卷入库失败", $"({key}) 条码({model.BarCode})检测完成,但保存检测记录失败{step}:" + ex.Message, WarningEnum.High);
}
}
public class JDefectTotal
{
[Description("疵点名")]
public string Name { get; set; }
[Description("疵点数")]
public int Count { get; set; }
}
#region
private void button4_Click(object sender, EventArgs e)
{
this.BeginInvoke(new System.Action(() =>
{
int length = 10000;
List<Thickness> ThicknessList = new List<Thickness>();
for (int i = 0; i < length; i++)
{
double yqjimi = i * 0.1;
int n1 = 1019, n2 = 1089, n3 = 1167;
//Random ran = new Random();
//int n1 = ran.Next(0, 5000);
double d1 = n1 / 1000.0;
//int n2 = ran.Next(0, 5000);
double d2 = n2 / 1000.0;
//int n3 = ran.Next(0, 5000);
double d3 = n3 / 1000.0;
//加入偏差计算
d1 = Math.Round(d1 + Config.DataOffset1, 2);
d2 = Math.Round(d2 + Config.DataOffset2, 2);
d3 = Math.Round(d3 + Config.DataOffset3, 2);
//限制0-5mm范围
d1 = d1 > 5 ? 5 : d1;
d2 = d2 > 5 ? 5 : d2;
d3 = d3 > 5 ? 5 : d3;
this.BeginInvoke(new System.Action(() =>
{
this.uilbHD.Text = $"当前厚度:{d1}, {d2}, {d3}";
}));
Thickness ThicknessInfo = new Thickness
{
Y_Dis = Math.Round(yqjimi * 100, 2),//cm
Value1 = d1,
Value2 = d2,
Value3 = d3,
};
ThicknessList.Add(ThicknessInfo);
List<double> hdMax = new List<double>(){
ThicknessList.Select(t=> t.Value1).ToList().Max(),
ThicknessList.Select(t => t.Value2).ToList().Max(),
ThicknessList.Select(t => t.Value3).ToList().Max(),
};
List<double> hdMin = new List<double>(){
ThicknessList.Select(t=> t.Value1).ToList().Min(),
ThicknessList.Select(t => t.Value2).ToList().Min(),
ThicknessList.Select(t => t.Value3).ToList().Min(),
};
reDrawHouDu(ThicknessInfo,
new double[] { 0, Math.Round(yqjimi * 100 + 0.005f, 2) },
new double[] { (hdMin.Min()-0.5) <=0? 0: (hdMin.Min() - 0.5),
(hdMax.Max() + 0.5)> 5?5: (hdMax.Max() + 0.5) });
//this.lineChartHouDu.Refresh();
//Thread.Sleep(100);
}
}));
}
#endregion
2024-03-07 14:03:22 +08:00
}
}