using IKapC.NET; using LeatherApp.Device; using LeatherApp.Device.CamerUtil; using LeatherApp.Interface; using LeatherApp.Utils; using Models; using Newtonsoft.Json; using Newtonsoft.Json.Linq; using OpenCvSharp; using OpenCvSharp.Extensions; using S7.Net; using SqlSugar; using Sunny.UI; using System; using System.Collections; using System.Collections.Generic; using System.ComponentModel; using System.Data; using System.Diagnostics; using System.Drawing; using System.Drawing.Imaging; using System.IO; using System.Linq; using System.Reflection; using System.Text; using System.Threading; using System.Threading.Tasks; using System.Windows.Forms; using System.Windows.Forms.DataVisualization.Charting; using static System.Windows.Forms.AxHost; namespace LeatherApp.Page { public partial class FHome : UIPage { private WarningEnum warningLevel;//警告等级 private CurrentStateEnum currentState;//当前状态 private DevContainer devContainer = new DevContainer(); private Service.ProductService svcProduct = new Service.ProductService(); private Service.RecordsService svcRecord = new Service.RecordsService(); private bool defectPauseForUser = false; //private Models.Product currProductModel = null;//当前产品 //private Models.Records record = null; private Stopwatch pStopWatch=new Stopwatch();//计算速度用,暂停时停止计数 private object lockScanPhoto = new object(); private object lockCurrKey = new object(); private int currKey=0; private Hashtable htTask = new Hashtable();//默认单线程写入不用lock, 多线程安全同步读取用Synchronized //无产品编码时加载 FProductInfo frmProduct; private double ThnDieLen = 0; private Dictionary defectTag = new Dictionary (); //云端 private CloudMgr cloudMgr = new CloudMgr(); private bool init_Cloud; //裁切偏移 private double OffsetCut = 0.2; public FHome(FProductInfo frm) { InitializeComponent(); frmProduct = frm; if(Config.Camer_Name == CamerDevNameEnum.埃科) IKapCLib.ItkManInitialize(); #region dataGridView设置 uiDataGridView1.AllowUserToAddRows = uiDataGridView1.AllowUserToDeleteRows = false;//用户添加删除行 uiDataGridView1.AllowUserToResizeRows = false;//用户调整行大小 uiDataGridView1.AllowUserToResizeColumns = false;//用户调整列大小 uiDataGridView1.SelectionMode = DataGridViewSelectionMode.FullRowSelect;//只可选中整行,不是单元格 //显示行号与列宽度自动调整 uiDataGridView1.RowHeadersVisible = true; uiDataGridView1.RowHeadersWidth = 60; uiDataGridView1.ColumnHeadersHeightSizeMode = DataGridViewColumnHeadersHeightSizeMode.DisableResizing; uiDataGridView1.RowHeadersWidthSizeMode = DataGridViewRowHeadersWidthSizeMode.AutoSizeToAllHeaders;//数据量过百绑定太变 uiDataGridView1.RowPostPaint += (sender, e) =>//序号列头 { Utils.Util.showRowNum_onDataGrid_RowPostPaint(this.uiDataGridView1, sender, e); //Rectangle rectangle = new Rectangle(e.RowBounds.Location.X, e.RowBounds.Location.Y, uiDataGridView1.RowHeadersWidth - 4, e.RowBounds.Height); //TextRenderer.DrawText(e.Graphics, (e.RowIndex).ToString(), uiDataGridView1.RowHeadersDefaultCellStyle.Font, rectangle, uiDataGridView1.RowHeadersDefaultCellStyle.ForeColor, TextFormatFlags.VerticalCenter | TextFormatFlags.Right); }; for (int i = 0; i < uiDataGridView1.Columns.Count; i++)//禁止点击列头排序 uiDataGridView1.Columns[i].SortMode = DataGridViewColumnSortMode.NotSortable; ////行列交叉处标题 //if (dataGridView1.RowHeadersVisible) dataGridView1.TopLeftHeaderCell.Value = "SPH/CYL"; //事件 //this.uiDataGridView1.DataBindingComplete += this.uiDataGridView1_DataBindingComplete;//bing data时发生,可修改单元格内容 //this.uiDataGridView1.SelectIndexChange += uiDataGridView1_SelectIndexChange;//选择行时发行 this.uiDataGridView1.CellClick += uiDataGridView1_CellClick; ; #endregion this.ucColorListDefect.ColorChanged = (xcode, xcolor) => { try { var item=Config.getDefectItem(xcode); if(item != null) { item["color"] = xcolor; Config.SaveDefectItemList(Config.defectItemList); } } catch (Exception ex) { this.AddTextEvent(DateTime.Now,"事件", "缺陷颜色修改后保存失败!"); } }; } private void uiDataGridView1_CellClick(object sender, DataGridViewCellEventArgs e) { if (e.RowIndex < 0 || currKey == 0) return; Records record = Hashtable.Synchronized(htTask)[currKey] as Records; //var defectInfo = record.DefectInfoList[record.DefectInfoList.Count - e.RowIndex-1];//按顺序索引引用 var defectInfo = record.DefectInfoList.FirstOrDefault(m => m.uid == (long)this.uiDataGridView1.CurrentRow.Cells["colUid"].Value); if(defectInfo == null) { UIMessageTip.ShowError("此记录已不存在!", 1000); return; } this.picDefectImage.loadImage(defectInfo.image); //选中 this.Invoke(new System.Action(() => { if (lineChartDefect.Option.Series != null && lineChartDefect.Option.Series.ContainsKey("SELECT")) { lineChartDefect.Option.Series["SELECT"].Clear(); lineChartDefect.Option.Series["SELECT"].Add( defectInfo.CentreX, defectInfo.CentreY / 100); lineChartDefect.Refresh(); } })); } private void lineChartDefect_Click(object sender, EventArgs e) { if (lineChartDefect.Option.Series != null && lineChartDefect.Option.Series.ContainsKey("SELECT") && lineChartDefect.Option.Series["SELECT"].DataCount > 0) { lineChartDefect.Option.Series["SELECT"].Clear(); lineChartDefect.Refresh(); } } #region 内部方法 private void resetUIValue(bool resetCurrKey=true) { firstTest = true; if(resetCurrKey) currKey = 0; pStopWatch.Reset(); this.Invoke(new System.Action(() => { lblLen.Text = "0米"; lblSpeed.Text = "速度:0米/分"; this.uilbKF.Text = $"当前幅宽:0cm"; txtBarCodeName.Text = txtBatchId.Text = txtReelId.Text = ""; numErpLen.Text = "0"; this.lineChartDefect.SetOption(new UILineOption()); this.lineChartFaceWidth.SetOption(new UILineOption()); this.uiDataGridView1.DataSource = null; this.uiDataGridView1.Rows.Clear(); this.lstboxLog.Items.Clear(); this.picDefectImage.clear(); this.picScanner1.Image = this.picScanner2.Image = null; picScanner1.Refresh(); picScanner2.Refresh(); })); } /// /// 全局中断 /// private void globalBreakEvent(int portIndex, byte data) { AddTextEvent(DateTime.Now,"I/0状态", $"{portIndex}:{Convert.ToString(data, 2)}"); if (compareIOInput(CMDName.启动按钮) && this.btnStart.Enabled) { this.devContainer.devIOCard.writeBitState(0, 0, true); this.startCommand(); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 0, false); }); } else if (compareIOInput(CMDName.暂停按钮) && this.btnPause.Enabled) { this.devContainer.devIOCard.writeBitState(0, 1, true); this.pauseCommand();//true 输出暂停不会触发输入暂停 Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); } //else if (compareIOInput(CMDName.复位按钮) && this.tsbtnReset.Enabled) // resetCommand(); //else if (!this.disableBuzzer && compareIOInput(CMDName.门磁告警输入)) // warning(WarningEnum.Low, true); //else if (!this.disableBuzzer && compareIOInput(CMDName.喷墨告警输入)) // warning(WarningEnum.Low, true); } private bool compareIOInput(CMDName key) { JObject joJson = Config.CMDProcess[key]; IODirectionEnum direction = (IODirectionEnum)joJson.Value("Direction"); if (direction == IODirectionEnum.输入 || direction == IODirectionEnum.输入输出) { return Util.compareIOInput( joJson.Value("IN_OP_SHOW").ToObject>().ToArray(), devContainer.devIOCard.DIData); } return false; } /// /// 报警,只响应low,high /// private void warning(WarningEnum level, bool buzzer = true) { if (level == WarningEnum.Normal) return; //lock (myLock) warningLevel = level; //if ((int)level >= (int)WarningEnum.Low)//暂停 { //currentState = CurrentStateEnum.暂停; if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { this.devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); } pauseCommand(buzzer); } //else if (level == WarningEnum.High)//急停 //{ // currentState = CurrentStateEnum.急停; // devContainer.devAxis.stopNow(); // stopNowCommand(); //} //启用报警消除按钮 //this.Invoke(new System.Action(() => //{ // tsbtnWarning.Enabled = true; //})); } /// /// 重新生成缺陷分布(cm2M在内部转换) /// /// Records.DefectInfoList /// 幅宽 /// 卷长度 private void reDrawDefectPoints(List lstDefectInfo, List listGrade, double[] XSizeRange=null, double[] YSizeRange=null,bool addSelRect=true) { UILineOption option; //AddTextEvent(DateTime.Now,$"绘图", $"缺陷分布, W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(lstDefectInfo[lstDefectInfo.Count - 1])}"); var lstData = lstDefectInfo.OrderBy(m => m.Code).ThenBy(m => m.Code).ToList(); if (XSizeRange == null || YSizeRange == null) option = this.lineChartDefect.Option; else { if (YSizeRange[0] == YSizeRange[1]) { YSizeRange[0] -= YSizeRange[0] / 10f; YSizeRange[1] += YSizeRange[1] / 10f; } YSizeRange[0] /= 100; YSizeRange[1] /= 100; option = new UILineOption(); option.XAxis.Name = "面宽(cm)"; option.YAxis.Name = "长度(米)"; //option.Grid.Top = 20;//边距 option.Grid.Right = 20;//边距 //X轴数据类型 option.XAxisType = UIAxisType.Value; //设置X/Y轴显示范围 option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]); option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]); //坐标轴显示小数位数 option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 1; //X/Y轴画参考线 //option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red)); //option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold)); //option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red)); //option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red)); option.ToolTip.Visible = true; //option.ToolTip.Formatter = "怎么自定义X,Y显示名称??{X}"; option.Title = new UITitle(); option.Title.Text = ""; option.Title.SubText = ""; } option.Series.Clear(); string preCode = ""; UILineSeries series=null; foreach (var item in lstData) { if (preCode != item.Code)//加一组新类型及样式 { preCode = item.Code; var one = Config.getDefectItem(item.Code); if (one == null) { AddTextEvent(DateTime.Now,$"绘图", $"getDefectItem({item.Code}) is null!"); continue; } JObject objItem= one as JObject; Color color = ColorTranslator.FromHtml(objItem.Value("color")); series = option.AddSeries(new UILineSeries(objItem.Value("name"), color));//加一组 series.Symbol = UILinePointSymbol.Star; series.SymbolSize = 4; series.SymbolLineWidth = 2; series.ShowLine = false; series.SymbolColor = color; //数据点显示小数位数(针对当前UILineSeries) series.XAxisDecimalPlaces = 1; series.YAxisDecimalPlaces = 2; //series.Smooth = false; } series.Add( item.CentreX, item.CentreY / 100); //cm -> m } ////加一组框选 if (addSelRect && !option.Series.ContainsKey("SELECT")) { series=option.AddSeries(new UILineSeries("SELECT", Color.Red)); series.Symbol = UILinePointSymbol.Circle; series.SymbolSize = 6; series.SymbolLineWidth = 3; series.ShowLine = false; series.SymbolColor = Color.Red; //数据点显示小数位数(针对当前UILineSeries) series.XAxisDecimalPlaces = 1; series.YAxisDecimalPlaces = 2; //series.Add(1, 1); } if (listGrade != null) { //option = lineChartDefect.Option; foreach (var item in listGrade) { // 设置裁切提示线 option.YAxisScaleLines.Add(new UIScaleLine() { Color = Color.DarkRed, Name = $"{item.GradeCode}-裁切起点-{item.StartY}", Value = item.StartY }); option.YAxisScaleLines.Add(new UIScaleLine() { Color = Color.DarkRed, Name = $"{item.GradeCode}-裁切终点-{item.EndY}", Value = item.EndY }); } } //==== //option.GreaterWarningArea = new UILineWarningArea(3.5); //option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold); this.BeginInvoke(new System.Action(() => { this.lineChartDefect.SetOption(option); //series.UpdateYData();//按序号更新Y轴值(可设置值超出范围用于闪烁) })); } /// /// 重新生成缺陷分布(cm2M在内部转换) 加入裁切位置 /// /// /// /// /// private void reDrawDefectPointsAndCut(double startY, double endY, string code) { if (lineChartDefect.Option != null ) { UILineOption option; option = lineChartDefect.Option; // 设置裁切提示线 option.YAxisScaleLines.Add(new UIScaleLine() { Color = Color.DarkRed, Name = $"{code}-裁切起点-{startY}", Value = startY }); option.YAxisScaleLines.Add(new UIScaleLine() { Color = Color.DarkRed, Name = $"{code}-裁切终点-{endY}", Value = endY }); this.BeginInvoke(new System.Action(() => { this.lineChartDefect.SetOption(option); //series.UpdateYData();//按序号更新Y轴值(可设置值超出范围用于闪烁) })); } } /// /// 重新门幅宽度 /// /// /// 卷长度 /// 幅宽 private void reDrawFaceWidth(List points, double[] XSizeRange, double[] YSizeRange) { //AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度, W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(points[points.Count-1])}"); if(YSizeRange[0]== YSizeRange[1]) { YSizeRange[0] -= YSizeRange[0] / 10f; YSizeRange[1] += YSizeRange[1] / 10f; } XSizeRange[0] /= 100; XSizeRange[1] /= 100; //防止超限 XSizeRange[1] += 0.01; YSizeRange[1] += 0.1; UILineOption option = new UILineOption(); option.XAxis.Name = "长度(米)"; option.YAxis.Name = "面宽(cm)"; option.Grid.Top = 20; option.Grid.Right = 20; //X轴数据类型 option.XAxisType = UIAxisType.Value; //设置X/Y轴显示范围 option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]); option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]); //坐标轴显示小数位数 option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 1; //X/Y轴画参考线 //option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red)); //option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold)); //option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red)); //option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red)); option.ToolTip.Visible = true; //option.ToolTip.Formatter = "怎么自定义X,Y显示名称??{X}"; option.Title = new UITitle(); option.Title.Text = ""; option.Title.SubText = ""; Color color = Color.Blue; UILineSeries series = null; series = option.AddSeries(new UILineSeries("面宽", color)); series.Symbol = UILinePointSymbol.Circle; series.ShowLine = true; series.SymbolSize = 1;//4 series.SymbolLineWidth = 1;//2 series.SymbolColor = color; //数据点显示小数位数(针对当前UILineSeries) series.XAxisDecimalPlaces = 2; series.YAxisDecimalPlaces = 1; float x; foreach (var item in points) { x = item[0] / 100; //cm -> m series.Add(x, item[1]); if (x < XSizeRange[0]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 1!!!! {x}<{XSizeRange[0]}",WarningEnum.High); if (x > XSizeRange[1]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 2!!!! {x}>{XSizeRange[1]}", WarningEnum.High); if (item[1] < YSizeRange[0]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 3!!!! {item[1]}<{YSizeRange[0]}", WarningEnum.High); if (item[1] > YSizeRange[1]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 4!!!! {item[1]}>{YSizeRange[1]}", WarningEnum.High); } //==== //option.GreaterWarningArea = new UILineWarningArea(3.5); //option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold); this.BeginInvoke(new System.Action(() => { this.lineChartFaceWidth.SetOption(option); })); } private delegate void AddTextDelegate(DateTime time,string tag, string msg, WarningEnum level, bool Show); private void AddTextEvent(DateTime now, string tag, string msg, WarningEnum level = WarningEnum.Normal, bool Show = true) { try { if (InvokeRequired) { Invoke(new AddTextDelegate(AddTextEvent), new object[] { now, tag, msg, level, Show }); } else { if (tag != null && tag != "") tag = $" - [{tag}]"; //var now = DateTime.Now; msg = now.ToString("HH:mm:ss fff") + tag + " - " + msg; //cont = MyHelper.subString(cont, 300); //写日志,warn和error日志直接写 writeLog(now, level, msg); // //if (type > 0) // cont = $"{cont}"; //msg = (level == WarningEnum.Normal ? "B" : level == WarningEnum.Low ? "Y" : "R") + msg; if (Show) { msg = (level == WarningEnum.Normal ? "" : level == WarningEnum.Low ? "Y" : "R") + msg; //this.Invoke(new System.Action(() => //{ if (this.lstboxLog.Items.Count > 1000) this.lstboxLog.Items.Clear(); lstboxLog.Items.Insert(0, msg); } //})); //日志滚动 //lstLog.SelectedIndex = lstLog.Items.Count - 1; //开启云端 if ((init_Cloud) && (level != WarningEnum.Normal)) { //上传报警状态和信息 string statusStr = level == WarningEnum.Normal ? "正常" : level == WarningEnum.Low ? "警告" : "系统报警"; cloudMgr.SendTopic("device/attributes", $"{{\"status\": \"{statusStr}\", \"alm\": \"{tag}-{msg}\", " + $"\"name\": \"{Config.CloudThisName}\"}}"); } } } catch (Exception ex) { //MessageBox.Show("AddTextEvent ex=(" + ex.Message + ")", "提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, 0); } } private void writeLog(DateTime now, WarningEnum level, string text) { string directory = Config.LogPath + "\\" + DateTime.Now.ToString("yyyyMM") + "\\"; //if (type == 0) directory = Application.StartupPath + "\\Log\\Info\\"; //else if (type == 1) directory = Application.StartupPath + "\\Log\\Warn\\"; //else directory = Application.StartupPath + "\\Log\\Error\\"; if (!System.IO.Directory.Exists(directory)) System.IO.Directory.CreateDirectory(directory); File.AppendAllText(directory + now.ToString("yyyyMMdd") + ".log", text + "\r\n"); } #endregion private void FHome_Load(object sender, EventArgs e) { ucColorListDefect.initData(Config.defectItemList); this.lineChartDefect.SetOption(new UILineOption()); this.lineChartFaceWidth.SetOption(new UILineOption()); //判断是否连接云端 if(Config.cloud_open >0) { AddTextEvent(DateTime.Now, "设备启动", $"连接云端"); if (cloudMgr.ConnectCloud(Config.cloud_ip, Config.cloud_port, Config.cloud_username, Config.cloud_password)) { init_Cloud = true; AddTextEvent(DateTime.Now, "云端数据", $"开启云端连接"); //开启云端 if (init_Cloud) { //上传报警状态和信息 string statusStr = "正常" ; cloudMgr.SendTopic("device/attributes", $"{{\"status\": \"{statusStr}\", \"alm\": \"系统运行-正常启动软件\", " + $"\"name\": \"{Config.CloudThisName}\"}}"); } } else AddTextEvent(DateTime.Now, "云端数据", "云端连接失败!", WarningEnum.Low); } ////标记裁切位置 //this.BeginInvoke(new System.Action(() => //{ // List list = new List(); // list.Add(new DefectInfo() // { // X = 1, // Y = 100, // Width = 1, // Height = 1, // Code = "jiangbban" // }); // list.Add(new DefectInfo() // { // X = 10, // Y = 10000, // Width = 1, // Height = 1, // Code = "jiangbban" // }); // reDrawDefectPoints(list, new double[2] { 0, 160 }); // reDrawDefectPointsAndCut(10, 20); //})); } private void FHome_Shown(object sender, EventArgs e) { //picScanner1.BackColor = Color.Red; //picScanner2.BackColor = Color.Green; picScanner1.Width = picScanner2.Width = pnlScannerImg.ClientSize.Width / 2 - 5; picScanner2.Left = picScanner1.Width + 5; uilbKF.Top = 8; } //开机 private void btnOpen_Click(object sender, EventArgs e) { //this.txtNote.Text = (currProductModel == null ? "NO" : currProductModel.Name); Config.LoadAllConfig(); //设置程序最小/大线程池 // Get the current settings. int minWorker, minIOC; ThreadPool.GetMinThreads(out minWorker, out minIOC); ThreadPool.SetMinThreads(25, minIOC); //ThreadPool.SetMaxThreads(256, 256); //DefectLib dl = new DefectLib(); //dl.start(); this.btnOpen.Enabled = false; this.resetUIValue(); AddTextEvent(DateTime.Now,"设备启动", $"正在启动硬件设备(版本:v{ Assembly.GetExecutingAssembly().GetName().Version.ToString()})。。。"); warningLevel = WarningEnum.Normal; this.btnStart.Enabled = this.btnEnd.Enabled = this.btnPause.Enabled = false; //后台线程回调事件 devContainer = new DevContainer(); devContainer.StateChange = (state, msg) => { if (state) { currentState = CurrentStateEnum.初始; AddTextEvent(DateTime.Now,"设备启动", $"启动成功,请点开始验布按钮!"); //全局中断 devContainer.devIOCard.INEvent = globalBreakEvent; // I/O reset后,输出默认状态 if (devContainer.devIOCard.IsInit) { AddTextEvent(DateTime.Now,"复位", $"I/O复位..."); if (!devContainer.devIOCard.reset()) { AddTextEvent(DateTime.Now,"复位", "I/O板卡复位失败!", WarningEnum.High); return; } if (!devContainer.io_output(CMDName.IO默认输出)) { //AddTextEvent(DateTime.Now,"复位", "I/O板卡复位默认值失败!", WarningEnum.High); //return; } int portIndex = 0; foreach(var data in devContainer.devIOCard.DIData) AddTextEvent(DateTime.Now,"I/0状态", $"DIData: {portIndex++}-{Convert.ToString(data, 2)}"); } devContainer.OutDebugEvent = (tag, debugInfo) => { AddTextEvent(DateTime.Now,tag, debugInfo); }; // this.Invoke(new System.Action(() => { this.btnOpen.Enabled = false; this.btnClose.Enabled = true; this.btnStart.Enabled = true; this.tcbarLightValue.Enabled = true; tcbarLightValue.Value=devContainer.devLight.getDigitalValue(1); })); devContainer.libPhoto.QueueCountEvent = (count) => { this.BeginInvoke(new System.Action(() => { this.lblWaitImageCount.Text = count.ToString(); })); }; devContainer.libDefect.QueueCountEvent = (type, count) => { this.BeginInvoke(new System.Action(() => { switch (type) { case 0: this.lblDefectQueue0.Text = count.ToString(); break; case 1: this.lblDefectQueue1.Text = count.ToString(); break; case 2: this.lblDefectQueue2.Text = count.ToString(); break; } })); }; //在【暂停】和【运行中】时都可以扫码,扫码后即开始即结束上一卷(如存在),自动开始下一卷,等待相机照片回调 devContainer.devCodeScanner.ScanerEvent = (barCode) => { int errCode = 0; try { //AddTextEvent(DateTime.Now,"扫码", $"{code}:{currentState.ToString()}"); if (!devContainer.state || string.IsNullOrWhiteSpace(barCode) || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停)) return; string barCodeName="",len = "0", batchId = "", reelId = ""; if (!string.IsNullOrWhiteSpace(Config.ErpDBConStr) && !string.IsNullOrWhiteSpace(Config.ErpSql) && !string.IsNullOrWhiteSpace(barCode)) { AddTextEvent(DateTime.Now,"扫码", $"产品条码({barCode})到ERP查询对应数据...", WarningEnum.Normal); var rowData = this.loadErpData(barCode); if (rowData == null) { AddTextEvent(DateTime.Now,"扫码", $"产品条码({barCode})无对应ERP数据,不做响应!", WarningEnum.Low); return; } barCodeName = rowData[0].ToString(); if (rowData.ItemArray.Length > 1) len = rowData[1].ToString(); if (rowData.ItemArray.Length > 2) batchId = rowData[2].ToString(); if (rowData.ItemArray.Length > 3) reelId = rowData[3].ToString(); } else barCodeName = barCode;//没有ERP对应关系时直接使用条码做为品名 errCode = 1; //SHNY-PX-6-*** string[] codes = barCodeName.Split(new char[] { '-' }); if (codes.Length < 4) { AddTextEvent(DateTime.Now,"扫码", $"产品品名({barCodeName})格式错误,不做响应!", WarningEnum.Low); return; } //新开始 this.resetUIValue(false); errCode = 2; //加载新产品 string pcode = "1-" + codes[2]; if (codes[1] == "0" || Config.SuedeList1.Contains(codes[1])) pcode = "0-" + codes[2]; #if false else pcode = codes[1] + "-" + codes[2]; #elif HX_LOD else pcode = "1-" + codes[2]; #else else if (codes[1] == "1" || Config.SuedeList2.Contains(codes[1])) pcode = "1-" + codes[2]; else if (codes[1] == "2" || Config.SuedeList3.Contains(codes[1])) pcode = "2-" + codes[2]; else if (codes[1] == "3" || Config.SuedeList4.Contains(codes[1])) pcode = "3-" + codes[2]; else if (codes[1] == "4" || Config.SuedeList5.Contains(codes[1])) pcode = "4-" + codes[2]; else if (codes[1] == "5" || Config.SuedeList6.Contains(codes[1])) pcode = "5-" + codes[2]; else pcode = "1-" + codes[2]; #endif var productInfo = svcProduct.GetModelNav(pcode); //frmProduct.loadProduct(code); Records record; lock (lockCurrKey) { errCode = 3; //保存,这里队列图片可能还未检测完 if (currKey > 0) { string szBatchId, szReelId; double ldErpLen; szBatchId = txtBatchId.Text.Trim(); szReelId = txtReelId.Text.Trim(); ldErpLen = Convert.ToDouble(numErpLen.Text.Trim()); //BatchId = code,//code[2] //ReelId = "1",//code[3] int mykey = currKey; Task.Run(() => { saveCurrRecord(mykey, szBatchId, szReelId, ldErpLen); }); currKey = 0; } if (productInfo == null) { AddTextEvent(DateTime.Now,"扫码", $"编码({pcode})对应配方不存在,请先添加产品配方设置,暂停设备!", WarningEnum.High); warning(WarningEnum.Low);//暂停 this.BeginInvoke(new System.Action(() => { frmProduct.loadProduct(pcode);//转到新建编码 })); return; } errCode = 4; var now = DateTime.Now; currKey = now.Hour * 10000 + now.Minute * 100 + now.Second; //var materialItem = codes[0]+"-"+ codes[1]; var colorItem = Config.getColorItem(int.Parse(codes[2])); record = new Records() { currKey = currKey, ProductId = productInfo.Id, ProductInfo = productInfo,//后面计算合格时用 Color = (colorItem == null ? "未知" : colorItem["name"].ToString()), Material = codes[0] + "-" + codes[1],// (materialItem == null ? "未知" : materialItem["name"].ToString()), BarCode = barCode, BarCodeName = barCodeName, ErpLen=double.Parse(len), BatchId=batchId, ReelId=reelId, ModifyUserCode = Config.loginUser.Code, CreateUserCode = Config.loginUser.Code, }; htTask.Add(currKey, record); } errCode = 8; // errCode = 9; AddTextEvent(DateTime.Now,"扫码", $"品名({barCodeName}),加载产品信息({productInfo.Code})完成,加载配方(光源={productInfo.LightValue},曝光={productInfo.ExposureTime},增益={productInfo.Gain})..."); errCode = 10; if (productInfo.LightValue > 0)//光源 - 通道0 devContainer.devLight.setDigitalValue(1, productInfo.LightValue); errCode = 11; if (productInfo.ExposureTime > 0 || productInfo.Gain > 0)//相机曝光 增益 { devContainer.devCamer1.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1)); devContainer.devCamer2.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1)); } errCode = 15; AddTextEvent(DateTime.Now,"扫码", $"品名({barCodeName}),配方设置完成:光源={productInfo.LightValue},曝光={productInfo.ExposureTime}"); //注意,这里和修改页共享操作(UI操作),注意冲突 this.Invoke(new System.Action(() => { this.txtBarCode.Text = ""; this.txtBarCodeName.Text= barCodeName; //txtBatchId.Text = record.BatchId; //txtReelId.Text = record.ReelId; this.numErpLen.Text = len; this.txtBatchId.Text = batchId; this.txtReelId.Text = reelId; //暂时全部放开 //this.btnStart.Enabled = true; //this.btnEnd.Enabled = true; this.btnPause.Enabled = true; // this.swcDefectPauseForUser.Active = this.defectPauseForUser = productInfo.DefectPauseForUser; })); // pStopWatch.Restart(); errCode = 19; } catch (Exception ex) { AddTextEvent(DateTime.Now,"扫码", $"异常({errCode}):{ex.Message}", WarningEnum.High); } }; //相机回调出照片 devContainer.devCamer1.ScanEvent = callBackScanMatEvent; devContainer.devCamer2.ScanEvent = callBackScanMatEvent; //devContainer.devScannerGentl1.ScanEventPath = callBackScanPathEvent; //devContainer.devScannerGentl2.ScanEventPath = callBackScanPathEvent; devContainer.devCamer1.PhotoNumCacheEvent = (num) => { this.BeginInvoke(new System.Action(() => { this.lblScanner1Cache.Text =num.ToString(); })); }; devContainer.devCamer2.PhotoNumCacheEvent = (num) => { this.BeginInvoke(new System.Action(() => { this.lblScanner2Cache.Text = num.ToString(); })); }; devContainer.devPlc.RuningStateChangeEvent = (runningState) => { AddTextEvent(DateTime.Now,"PLC", $"当前状态为:{(runningState ? "运行中" : "暂停")}"); if (runningState) this.startCommand(); else this.pauseCommand(); }; //devContainer.devIOCard.INEvent = (i,value) => //{ // AddTextEvent(DateTime.Now,"I/O", $"INEvent 当前值:{i}-{value}"); // if (compareIOInput(CMDName.启动按钮)) // { // this.startCommand(); // } // else if (compareIOInput(CMDName.暂停按钮)) // { // this.pauseCommand(true); // } //}; } else { AddTextEvent(DateTime.Now,"设备启动", $"启动失败,{msg}", WarningEnum.High); this.Invoke(new System.Action(() => { this.btnOpen.Enabled = true; this.btnClose.Enabled = false; })); } }; devContainer.WarningEvent = (now,level, msg) => { AddTextEvent(DateTime.Now,$"设备事件{Thread.CurrentThread.ManagedThreadId}", msg, level, false); if (level == WarningEnum.High) Task.Run(() => warning(level, true)); }; devContainer.start(this.picScanner1, this.picScanner2); //devContainer.start(IntPtr.Zero,IntPtr.Zero); } private DataRow loadErpData(string barCode) { var paramList = new List() { new SugarParameter("@code", barCode) }; Stopwatch stopwatch = Stopwatch.StartNew(); var data = Utils.DBUtils.execSql(Config.ErpSql, paramList); if (data != null && data.Rows.Count < 1) { AddTextEvent(DateTime.Now,"Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, 无数据!", WarningEnum.Normal); return null; } AddTextEvent(DateTime.Now,"Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal); return data.Rows[0]; //Task.Run(() => //{ // try // { // var paramList = new List() { // new SugarParameter("@code", code) // }; // Stopwatch stopwatch = Stopwatch.StartNew(); // var data = Utils.DBUtils.execSql(Config.ErpSql, paramList); // AddTextEvent(DateTime.Now,"Erp查询结果", $"{code}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal); // if (data != null && data.Rows.Count > 0) // { // this.Invoke(new System.Action(() => // { // this.numErpLen.Text = data.Rows[0][0].ToString(); // if (data.Columns.Count > 1) this.txtBatchId.Text = data.Rows[0][1].ToString(); // if (data.Columns.Count > 2) this.txtReelId.Text = data.Rows[0][2].ToString(); // })); // } // } // catch (Exception ex) // { // AddTextEvent(DateTime.Now,"Erp查询异常", $"{code}:{ex.Message}", WarningEnum.Low); // } //}); } private class ScanPhotoInfo { /// /// /// /// /// 1-n 第1张会把1改为0 /// public ScanPhotoInfo(int _devIndex,int _photoIndex,string _path) { devIndex = _devIndex; photoIndex = _photoIndex; path = _path; } public ScanPhotoInfo(int _devIndex, int _photoIndex, Mat _mat) { devIndex = _devIndex; photoIndex = _photoIndex; mat = _mat; } public int devIndex { get; set; } /// /// 0-n /// public int photoIndex { get; set; } public string path { get; set; } public Mat mat { get; set; } } //private List> scanPhotoQueue1 = new List>(); /// /// 存放相机1/2的实时图像(3-多容错1帧) /// private ScanPhotoInfo[] scanPhotos=new ScanPhotoInfo[3]; private void callBackScanPathEvent(int num, string path, int devIndex) //ScanEvent { AddTextEvent(DateTime.Now,"拍照", $"相机({devIndex})采集图索到图像({num}):{path}!"); } bool firstTest = true; /// /// /// /// 1-n /// /// private void callBackScanMatEvent(int num, Mat matone, int devIndex) //ScanEvent { int errStep = 0; try { if (Config.Camer_Name == CamerDevNameEnum.埃科) { AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"采集卡({devIndex}),图像({num})", WarningEnum.Low, false); Cv2.Flip(matone, matone, FlipMode.XY);//翻转 Bitmap bitmap = BitmapConverter.ToBitmap(matone); this.BeginInvoke(new Action(() => { //bitmap.Save($"d:\\{devIndex}_{num}.bmp", ImageFormat.Bmp); //显示图片 if (devIndex == 0) { picScanner2.Image = bitmap; picScanner2.Refresh(); } else { picScanner1.Image = bitmap; picScanner1.Refresh(); } })); } errStep = 1; if (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停)) { matone.Dispose(); return; } errStep = 2; lock (lockCurrKey) { if (currKey == 0 || !htTask.ContainsKey(currKey)) { lock (lockScanPhoto) { if (scanPhotos[0] != null || scanPhotos[1] != null) scanPhotos[0] = scanPhotos[1] = scanPhotos[2] = null; } matone.Dispose(); AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{num})-未扫码,采集卡({devIndex}),图像丢弃!", WarningEnum.Low); return; } } errStep = 3; Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records; Device.PhotoLib.PhotoTask task; Mat myMat = matone;//.Clone(); AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{num})-采集卡({devIndex}),size:({myMat.Width}*{myMat.Height})({(myMat == null ? "A" : "B")})", WarningEnum.Low, false); //AddTextEvent(DateTime.Now,"拍照", $"Dev={devIndex},图像{num}-2"); lock (lockScanPhoto)//多线程操作 { if (scanPhotos[2] != null && scanPhotos[2].photoIndex == num) { AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"相机图像不同步,急停中止(需停机重新开始,不可继续)!!!", WarningEnum.High); warning(WarningEnum.High); //重置... } if (scanPhotos[devIndex] != null) //添加一张容错 { AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{num})-采集卡({devIndex}) 容错一张图到队列!", WarningEnum.Low); scanPhotos[2] = new ScanPhotoInfo(devIndex, num, myMat); return; } errStep = 4; //-- scanPhotos[devIndex] = new ScanPhotoInfo(devIndex, num, myMat); if (scanPhotos[0] == null || scanPhotos[1] == null) return; // //if (scanPhotos[0].photoIndex != scanPhotos[1].photoIndex) //{ // if (scanPhotos[0].photoIndex > scanPhotos[1].photoIndex) // { // AddTextEvent(DateTime.Now,$"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{num})-索引不一致),丢弃采集卡({scanPhotos[1].devIndex})中较小索引图像({scanPhotos[1].photoIndex})!", WarningEnum.High); // scanPhotos[1] = null; // } // else // { // AddTextEvent(DateTime.Now,$"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{num})-索引不一致),丢弃采集卡({scanPhotos[0].devIndex})中较小索引图像({scanPhotos[0].photoIndex})!", WarningEnum.High); // scanPhotos[0] = null; // } // if (num > 1) // { // AddTextEvent(DateTime.Now,$"拍照{Thread.CurrentThread.ManagedThreadId}", $"相机图像不同步,急停中止(需停机重新开始,不可继续)!!!", WarningEnum.High); // warning(WarningEnum.High); // //重置... // } // return; //} //curRecord置新时,相机里最后一张图还是上次的计数器devIndex累计 if (curRecord.ScannerPhotoCount == 0 && num >= 1) { devContainer.devCamer1.resetScanIndex(); devContainer.devCamer2.resetScanIndex(); scanPhotos[0].photoIndex = scanPhotos[1].photoIndex = 0; if (scanPhotos[2] != null) scanPhotos[2].photoIndex = 1; AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"新任务开始,Dev={devIndex},图像({num})重置为图像(0)"); } task = new Device.PhotoLib.PhotoTask() { scanPhotos0 = scanPhotos[0], scanPhotos1 = scanPhotos[1], }; scanPhotos[0] = scanPhotos[1] = null; if (scanPhotos[2] != null)//容错图前移到正常位置 { AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{scanPhotos[2].photoIndex})-采集卡({scanPhotos[2].devIndex}) 容错队列图前移。"); scanPhotos[scanPhotos[2].devIndex] = scanPhotos[2]; scanPhotos[2] = null; } curRecord.ScannerPhotoCount++; errStep = 5; } //长度剩余提醒 if (Config.residueWarnningLen > 0 && curRecord.ErpLen > 0 && Config.residueWarnningLen >= curRecord.ErpLen - curRecord.Len) { AddTextEvent(DateTime.Now, $"告警{Thread.CurrentThread.ManagedThreadId}", $"已达剩余长度不足提醒!({curRecord.ErpLen - curRecord.Len}<={Config.residueWarnningLen})", WarningEnum.High); //warning(WarningEnum.Low, true);//暂停 } errStep = 6; //厚度检测提示 if (curRecord.ProductInfo.OpenThicknessDetection) { if ((curRecord.Len - ThnDieLen) > curRecord.ProductInfo.ThicknessDetectionStopDis) { ThnDieLen = curRecord.Len; AddTextEvent(DateTime.Now, $"厚度检测{Thread.CurrentThread.ManagedThreadId}", $"位置:{curRecord.Len}; 上次位置:{ThnDieLen}"); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //只是设备暂停,APP没暂停 //devContainer.io_output(CMDName.绿灯输出, false, true, 0); //devContainer.io_output(CMDName.黄灯输出); devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); } } } // AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"待处理图像队列:{curRecord.ScannerPhotoCount - curRecord.ScannerPhotoFinishCount}张", WarningEnum.Low, false); if (task.scanPhotos0 != null && task.scanPhotos1 != null) { var scanPhoto = task.scanPhotos0 as ScanPhotoInfo; curRecord.dicPhoto_Defect.TryAdd(scanPhoto.photoIndex, false);//加入索引,默认无瑕疵 AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"图像索引:{scanPhoto.photoIndex},标识数:{curRecord.dicPhoto_Defect.Count}", WarningEnum.Low, false); errStep = 7; //暂停:瑕疵二次判断 if (this.defectPauseForUser) { int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount; AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"Dev={devIndex},图像{scanPhoto.photoIndex} {liPhotoIndex}={scanPhoto.photoIndex}-{Config.defectPauseSkipPhotoCount};{JsonConvert.SerializeObject(curRecord.dicPhoto_Defect)}", WarningEnum.Low, false); if (liPhotoIndex >= 0 && curRecord.dicPhoto_Defect[liPhotoIndex]) { List lstEditDefect = curRecord.DefectInfoList.Where(m => m.PhotoIndex == liPhotoIndex).ToList(); AddTextEvent(DateTime.Now, $"暂停{Thread.CurrentThread.ManagedThreadId}", $"(图像{liPhotoIndex})已达观察台,瑕疵二次判断=》({string.Join(",", lstEditDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。"); //瑕疵选项过滤 if (curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0) { AddTextEvent(DateTime.Now, $"暂停{Thread.CurrentThread.ManagedThreadId}", $"(图像{liPhotoIndex})需瑕疵二次判断,已达观察台,进入暂停。"); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //只是设备暂停,APP没暂停 devContainer.io_output(CMDName.绿灯输出, false, true, 0); devContainer.io_output(CMDName.黄灯输出); devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); } errStep = 8; //不能使用同步Invoke方式,会使相机超时丢帧 this.BeginInvoke(new System.Action(() => { int liDefectCount = lstEditDefect.Count; FHome_Defect frmDefect = new FHome_Defect(lstEditDefect, defectTag[liPhotoIndex]); if (frmDefect.ShowDialog() == DialogResult.OK) { defectTag.Remove(liPhotoIndex); string oldCode; for (int i = 0; i < this.uiDataGridView1.Rows.Count; i++) { if ((int)this.uiDataGridView1.Rows[i].Cells["colIndex"].Value != liPhotoIndex) continue; long uid = (long)this.uiDataGridView1.Rows[i].Cells["colUid"].Value; foreach (var row in lstEditDefect) { AddTextEvent(DateTime.Now, $"暂停{Thread.CurrentThread.ManagedThreadId}", $"修改第({i + 1})行瑕疵名称,{uid} {row.uid}", WarningEnum.Low, false); if (row.uid == uid) { oldCode = this.uiDataGridView1.Rows[i].Cells["colCode"].Value.ToString(); AddTextEvent(DateTime.Now, $"暂停{Thread.CurrentThread.ManagedThreadId}", $"修改第({i + 1})行瑕疵名称 ({this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value})->({row.Name})"); this.uiDataGridView1.Rows[i].Cells["colCode"].Value = row.Code; this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value = row.Name; //this.uiDataGridView1.Refresh(); if (!string.IsNullOrWhiteSpace(row.TagFilePath)) File.Move(row.TagFilePath, row.TagFilePath.Replace($"_类别{oldCode}", $"_类别{row.Code}"));// break; } } foreach (var item in frmDefect.lstDel) { if (item.uid == uid) { this.uiDataGridView1.Rows.RemoveAt(i); i--; break; } } } foreach (var item in frmDefect.lstDel) { curRecord.DefectInfoList.Remove(item); //删除忽略瑕疵小图 //if (!string.IsNullOrWhiteSpace(item.TagFilePath)) // File.Delete(item.TagFilePath); } //double len = (double)this.lblLen.Tag; //this.reDrawDefectPoints(curRecord.DefectInfoList, new double[] { 0, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }, new double[] { 0, len }); AddTextEvent(DateTime.Now, $"二次检测{Thread.CurrentThread.ManagedThreadId}", $"本次忽略{frmDefect.lstDel.Count}个瑕疵,本张图由{liDefectCount} -> {lstEditDefect.Count},总数{curRecord.DefectInfoList.Count}"); } this.uiMiniPagination1.TotalCount = curRecord.DefectTotalCount = curRecord.DefectInfoList.Count; // //double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y + 0.005f, 2); this.reDrawDefectPoints(curRecord.DefectInfoList, curRecord.GradeDifferentiateInfoList); errStep = 9; //自动继续运行设备(这里临时暂停后不能再急停,否则无法继续) if (!Config.StopPLC) this.devContainer.devPlc.runDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { if (!compareIOInput(CMDName.暂停按钮)) { devContainer.io_output(CMDName.绿灯输出); devContainer.io_output(CMDName.黄灯输出, false, true, 0); this.devContainer.devIOCard.writeBitState(0, 0, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 0, false); }); } } })); } } } errStep = 10; //以下判定放置于二次判定之后,因为二次判定可能会忽略部分检测项!! //暂停:缺陷超标 //每百米告警判断???在此还是在收到新照片时触发??? if (curRecord.ProductInfo.DefectCountLimit > 0 && curRecord.DefectTotalCount >= curRecord.ProductInfo.DefectCountLimit && curRecord.DefectInfoList != null) { int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount; //二次判定完的图片index int compLen = 100 * 100;//每百米 to cm int compCount = compLen * Config.cm2px_y / scanPhoto.mat.Height; //100m图像张数 //从上次告警后重新开始计算长度及数量 int defectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndex && m.PhotoIndex >= (liPhotoIndex + 1 - compCount) && m.PhotoIndex <= liPhotoIndex).Count(); if (defectCount >= curRecord.ProductInfo.DefectCountLimit) { curRecord.preWarningPhotoIndex = liPhotoIndex + 1; AddTextEvent(DateTime.Now, $"告警{Thread.CurrentThread.ManagedThreadId}", $"每百米瑕疵数量达到阈值!({defectCount}>={curRecord.ProductInfo.DefectCountLimit})", WarningEnum.High); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //只是设备暂停,APP没暂停 devContainer.io_output(CMDName.绿灯输出, false, true, 0); devContainer.io_output(CMDName.黄灯输出); devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); } } errStep = 11; } //暂停:每个缺陷项不同长度检测数量报警 if (curRecord.DefectTotalCount > 0 && curRecord.DefectInfoList != null) { #if true //按缺陷计算没X米多少缺陷报警 for (int i = 0; i < curRecord.ProductInfo.QualifiedLimitList.Count; i++) { var defectWarn = curRecord.ProductInfo.QualifiedLimitList[i]; if (defectWarn.DefectWarnLength > 0 || defectWarn.DefectWarnCnt > 0) { errStep = 12; int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount; //二次判定完的图片index int warnLen = defectWarn.DefectWarnLength * 100;//每米 to cm int warnCount = warnLen * Config.cm2px_y / scanPhoto.mat.Height; //计算图像张数 //从上次告警后重新开始计算长度及数量 int warnDefectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndexByLabel[i] && m.PhotoIndex >= (liPhotoIndex + 1 - warnCount) && m.PhotoIndex <= liPhotoIndex).Count(); if (warnDefectCount >= defectWarn.DefectWarnCnt) { curRecord.preWarningPhotoIndexByLabel[i] = liPhotoIndex + 1; AddTextEvent(DateTime.Now, $"告警{Thread.CurrentThread.ManagedThreadId}", $"每{defectWarn.DefectWarnLength}米{Config.getDefectName(defectWarn.Code)}瑕疵数量达到阈值!({warnDefectCount}>={defectWarn.DefectWarnCnt})", WarningEnum.High); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //只是设备暂停,APP没暂停 devContainer.io_output(CMDName.绿灯输出, false, true, 0); devContainer.io_output(CMDName.黄灯输出); devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); } } } } #endif } //暂停:按等级分卷 if (curRecord.DefectTotalCount > 0 && curRecord.ProductInfo.GradeLimitList != null && curRecord.ProductInfo.GradeLimitList.Count > 0 && curRecord.DefectInfoList != null) { errStep = 13; //按缺陷计算每X米多少缺陷分等级 for (int i = 0; i < curRecord.ProductInfo.GradeLimitList.Count; i++) { if (curRecord.ProductInfo.GradeLimitList[i].JudgeLength > 0 ) { errStep = 14; int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount; //二次判定完的图片index double GrageLen = curRecord.ProductInfo.GradeLimitList[i].JudgeLength * 100;//每米 to cm int warnCount =(int)(GrageLen * Config.cm2px_y) / scanPhoto.mat.Height; //计算图像张数 if (curRecord.GradeDifferentiateInfoList == null) { curRecord.GradeDifferentiateInfoList = new List(); } GradeLimit item = curRecord.ProductInfo.GradeLimitList[i]; GradeDifferentiateInfo differentiateInfo = new GradeDifferentiateInfo(); //从上次告警后重新开始计算长度及数量 var allFind = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preGradePhotoIndexByGradeIndex && m.PhotoIndex >= (liPhotoIndex + 1 - warnCount) && m.PhotoIndex <= liPhotoIndex).ToList(); int warnDefectCount = 0; if(item.Code == "All") warnDefectCount = allFind.Count(); else { warnDefectCount = allFind.Where(m => m.Code == item.Code).Count(); } int GradeCount = 0; if(item.E >0 && warnDefectCount > item.E) { GradeCount = item.E; differentiateInfo.GradeCode = "E"; } else if (item.D > 0 && warnDefectCount > item.D) { GradeCount = item.D; differentiateInfo.GradeCode = "D"; } else if (item.C > 0 && warnDefectCount > item.C) { GradeCount = item.C; differentiateInfo.GradeCode = "C"; } else if (item.B > 0 && warnDefectCount > item.B) { GradeCount = item.B; differentiateInfo.GradeCode = "B"; } else if (item.A > 0 && warnDefectCount > item.A) { GradeCount = item.A; differentiateInfo.GradeCode = "A"; } else { //不需要分级,下一条 continue; } differentiateInfo.UseGradeLimit = item; differentiateInfo.DefectCnt = warnDefectCount; differentiateInfo.StartPhotoIndex = allFind.Min(x=>x.PhotoIndex); differentiateInfo.EndPhotoIndex = allFind.Max(x => x.PhotoIndex); differentiateInfo.StartY = allFind.Min(x=>x.CentreY) / 100 - OffsetCut; differentiateInfo.EndY = allFind.Max(x => x.CentreY) / 100 + OffsetCut; differentiateInfo.CutLen = differentiateInfo.EndY - differentiateInfo.StartY; //记录新的判定开始位置 curRecord.preGradePhotoIndexByGradeIndex = liPhotoIndex + 1; AddTextEvent(DateTime.Now, $"提示{Thread.CurrentThread.ManagedThreadId}", $"每{curRecord.ProductInfo.GradeLimitList[i].JudgeLength}米,瑕疵数量达到分级阈值!({warnDefectCount}>={GradeCount})", WarningEnum.Low); curRecord.GradeDifferentiateInfoList.Add(differentiateInfo); //标记裁切位置 this.BeginInvoke(new System.Action(() => { reDrawDefectPointsAndCut(differentiateInfo.StartY, differentiateInfo.EndY, differentiateInfo.GradeCode); })); //裁切暂停提示 if (curRecord.ProductInfo.IsHintCutting) { AddTextEvent(DateTime.Now, $"提示", $"裁切 起始{differentiateInfo.StartY}-终点{differentiateInfo.EndY}", WarningEnum.Low); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //只是设备暂停,APP没暂停 devContainer.io_output(CMDName.绿灯输出, false, true, 0); devContainer.io_output(CMDName.黄灯输出); devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); } } } } } task.record = curRecord; task.finishEvent = callBackPhotoEvent; devContainer.libPhoto.add(task); AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"Dev={devIndex},图像{scanPhoto.photoIndex},已加入图像处理队列", WarningEnum.Low, false); errStep = 21; Application.DoEvents(); } } catch (Exception e) { AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"errStep:{errStep}-{e.Message}", WarningEnum.High); } } private void callBackPhotoEvent(Device.PhotoLib.PhotoTask task) { int errStep = 0; Records curRecord = task.record; ScanPhotoInfo scanPhotos0 = task.scanPhotos0 as ScanPhotoInfo; ScanPhotoInfo scanPhotos1 = task.scanPhotos1 as ScanPhotoInfo; Stopwatch stopWatch = new Stopwatch(); AddTextEvent(DateTime.Now,$"图像处理{Thread.CurrentThread.ManagedThreadId}", $"图像{scanPhotos0.photoIndex},ThreadId={Thread.CurrentThread.ManagedThreadId}", WarningEnum.Low, false); string time = ""; stopWatch.Start(); try { if (scanPhotos0.mat.Height != scanPhotos1.mat.Height) { int xw, xh; AddTextEvent(DateTime.Now,$"警告{Thread.CurrentThread.ManagedThreadId}", $"两相机采集图高度不一致({scanPhotos0.photoIndex}),dev1.Height={scanPhotos0.mat.Height},dev2.Height={scanPhotos1.mat.Height},重新resize...", WarningEnum.Low); if (scanPhotos0.mat.Height > scanPhotos1.mat.Height) scanPhotos1.mat = OpenCVUtil.resize(scanPhotos1.mat, scanPhotos0.mat.Width, scanPhotos0.mat.Height,out xw, out xh); else scanPhotos0.mat = OpenCVUtil.resize(scanPhotos0.mat, scanPhotos1.mat.Width, scanPhotos1.mat.Height, out xw, out xh); } //saveMatTest(scanPhotos0.mat, 1); //saveMatTest(scanPhotos1.mat, 2); //反转+相机索引调换 Mat mat0 = scanPhotos1.mat; Mat mat1 = scanPhotos0.mat; if (Config.ScannerReversalX) { Cv2.Flip(mat0, mat0, FlipMode.X); errStep = 1; Cv2.Flip(mat1, mat1, FlipMode.X); time += $"X翻转({stopWatch.ElapsedMilliseconds})"; } if (Config.ScannerReversalY) { Cv2.Flip(mat0, mat0, FlipMode.Y); errStep = 2; Cv2.Flip(mat1, mat1, FlipMode.Y); time += $"Y翻转({stopWatch.ElapsedMilliseconds})"; } firstTest = false; //记录resize大小 //var resize = new System.Drawing.Size(mat0.Width * 2, mat0.Height); int resizeWidth = devContainer.libDefect.GetWidthForResize(mat0.Width+ mat1.Width - Config.MiddleSuperposition); if (resizeWidth == 0) throw new Exception("GetWidthForResize result 0 失败!"); var resize = new System.Drawing.Size(resizeWidth, 4096);//固定8192*2张*4096 //裁边,两侧和中间重合部分 if (Config.MiddleSuperposition > 0)//中间重合部分 { errStep = 3; int width = mat0.Width - Config.MiddleSuperposition /2 ; mat0 = OpenCVUtil.cutImage(mat0, 0, 0, width, mat0.Height); time += $"->图1去重({stopWatch.ElapsedMilliseconds})"; width = mat1.Width - Config.MiddleSuperposition / 2; mat1 = OpenCVUtil.cutImage(mat1, Config.MiddleSuperposition / 2, 0, width, mat1.Height); time += $"->图2去重({stopWatch.ElapsedMilliseconds})"; } AddTextEvent(DateTime.Now,$"裁边{Thread.CurrentThread.ManagedThreadId}", $"(图像{scanPhotos0.photoIndex})-左图去重后:{mat0.Width}*{mat0.Height},右图:{mat1.Width}*{mat1.Height}," + $"重复值:{Config.MiddleSuperposition},孔洞:{Config.MarginHoleWidth},cm2px:{Config.cm2px_x},resizeWidth:{resizeWidth}", WarningEnum.Low, false); errStep = 4; //mat0 = OpenCVUtil.getMaxInsetRect(mat0); int marginWidth0, marginWidth1; mat0 = OpenCVUtil.getMaxInsetRect2(mat0, true, Config.MarginHoleWidth,out marginWidth0); //AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后:{mat0.Width}*{mat0.Height}"); errStep = 5; time += $"->图1裁边({stopWatch.ElapsedMilliseconds})"; //mat1 = OpenCVUtil.getMaxInsetRect(mat1); mat1 = OpenCVUtil.getMaxInsetRect2(mat1,false, Config.MarginHoleWidth, out marginWidth1); //AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图1裁边后:{mat1.Width}*{mat1.Height}"); errStep = 6; time += $"->图2裁边({stopWatch.ElapsedMilliseconds})"; //水平合并l Mat mat = OpenCVUtil.mergeImage_sameSize(new Mat[] { mat0, mat1 });//这里相机反装,左右反转下 AddTextEvent(DateTime.Now,$"裁边{Thread.CurrentThread.ManagedThreadId}", $"(图像{scanPhotos0.photoIndex})-边缘宽度:(左图)={marginWidth0},(右图)={marginWidth1}; 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width+ mat1.Width});合并后(去孔洞):{mat.Width}*{mat.Height}", WarningEnum.Low, false); float widthRatio = mat.Width * 1.0f / resize.Width;//宽度比例 time += $"->图1+2合并({stopWatch.ElapsedMilliseconds})"; //门幅更新(含两侧孔洞)x,y cm float faceWidthX_cm = (float)Math.Round((scanPhotos0.photoIndex+1) * mat.Height * 1.0f / Config.cm2px_y,2); float faceWidthY_cm = (float)Math.Round((mat.Width + Config.MarginHoleWidth * 2) * 1.0f / Config.cm2px_x, 2); faceWidthX_cm = (float)Math.Round(faceWidthX_cm, 2); faceWidthY_cm = (float)Math.Round(faceWidthY_cm, 2); if (curRecord.FaceWidthMin==0 || curRecord.FaceWidthMin > faceWidthY_cm) curRecord.FaceWidthMin = faceWidthY_cm; if (curRecord.FaceWidthMax < faceWidthY_cm) curRecord.FaceWidthMax = faceWidthY_cm; var point = new float[] { faceWidthX_cm, faceWidthY_cm };// new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm); AddTextEvent(DateTime.Now,$"门幅{Thread.CurrentThread.ManagedThreadId}", $"(图像{scanPhotos0.photoIndex})-({scanPhotos0.photoIndex})位置:{point[0]}; 幅宽:{point[1]}", WarningEnum.Low, false); curRecord.FacePointList.Add(point); reDrawFaceWidth(curRecord.FacePointList, new double[] { 0, Math.Round(point[0] + 0.005f, 2) }, new double[] { curRecord.FaceWidthMin, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }); errStep = 7; time += $"->门幅刷新({stopWatch.ElapsedMilliseconds})"; //去除两侧孔洞(门幅计算时不能去除) //if (Config.MarginHoleWidth > 0) // mat = OpenCVUtil.cutImage(mat, Config.MarginHoleWidth, 0, mat.Width - Config.MarginHoleWidth * 2, mat.Height); //计算速度 double lenMi = Math.Round(faceWidthX_cm / 100, 2); curRecord.Len = lenMi; curRecord.TimeLen= pStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分 this.BeginInvoke(new System.Action(() => { this.lblLen.Text = $"{lenMi}米"; this.lblLen.Tag = faceWidthX_cm; this.lblSpeed.Text = $"速度:{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分"; this.uilbKF.Text = $"当前幅宽:{faceWidthY_cm}cm"; })); // errStep = 9; time += $"->速度刷新({stopWatch.ElapsedMilliseconds})"; //----缺陷队列 int oxw, oxh; mat = OpenCVUtil.resize(mat, resize.Width, resize.Height, out oxw, out oxh); AddTextEvent(DateTime.Now,$"图像处理{Thread.CurrentThread.ManagedThreadId}", $"(图像{scanPhotos0.photoIndex})-合成图resize后:{mat.Width}*{mat.Height}", WarningEnum.Low, false); devContainer.libDefect.add(new Device.DefectLib.DefectTask() { modelName= curRecord.ProductInfo.ModelName, record = curRecord, bmp = mat, bmpTag = mat.Clone(), photoIndex = scanPhotos0.photoIndex,//0-n 首张必需为0,因下面计算长度是从0开始 widthRatio = widthRatio, qualifiedLimitList = curRecord.ProductInfo.QualifiedLimitList, finishEvent = callBackDefectEvent, xw = oxw, }); errStep = 10; time += $"->加入瑕疵待检队列({stopWatch.ElapsedMilliseconds})"; } catch (Exception ex) { curRecord.ScannerPhotoFinishCount++;//失败时不能因数量不一致无法保存 AddTextEvent(DateTime.Now,$"图像处理{Thread.CurrentThread.ManagedThreadId}", $"异常({errStep}):(图像{scanPhotos0.photoIndex})-{ex.Message}", WarningEnum.High); string dirPath = FileUtil.initFolder($"{Config.ImagePath}{curRecord.BatchId}_{curRecord.ReelId}\\Err\\"); OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos0.mat).Save($"{dirPath}{scanPhotos0.photoIndex}_0_Step{errStep}.bmp", ImageFormat.Bmp); OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos1.mat).Save($"{dirPath}{scanPhotos1.photoIndex}_1_Step{errStep}.bmp", ImageFormat.Bmp); } finally { AddTextEvent(DateTime.Now,$"图像处理{Thread.CurrentThread.ManagedThreadId}", $"(图像{scanPhotos0.photoIndex})-进度计时:{time}", WarningEnum.Low, false); scanPhotos0.mat.Dispose(); scanPhotos1.mat.Dispose(); scanPhotos0 = scanPhotos1 = null; task = null; System.GC.Collect(); } } private void callBackDefectEvent(Device.DefectLib.DefectTask res) { { int step = 0; try { AddTextEvent(DateTime.Now,$"检测完成{Thread.CurrentThread.ManagedThreadId}", $"图像队列:{res.record.ScannerPhotoFinishCount+1}/{res.record.ScannerPhotoCount} (图像{res.photoIndex})检测结果:{res.isSucceed}", WarningEnum.Low, false); string dirPath = FileUtil.initFolder($"{Config.ImagePath}{res.record.BatchId}_{res.record.ReelId}\\"); string dirSourcePath = FileUtil.initFolder($"{Config.ImagePath}{res.record.BatchId}_{res.record.ReelId}\\源图\\"); //Cv2.Flip(res.bmp, res.bmp, FlipMode.XY);//翻转 if (Config.IsSaveAllImage)//保存所有原图 OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp); if (res.isSucceed) { step = 1; AddTextEvent(DateTime.Now,$"检测完成{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测完成,共{res.excelTable.Rows.Count}个瑕疵!各环节用时:{string.Join(",",res.stopwatch)}", WarningEnum.Low, false); //AddTextEvent(DateTime.Now,$"打标完成", $"第 ({res.photoIndex}) 张照片,计算过程:{res.resultInfo}"); //if (!Config.IsSaveAllImage && Config.IsSaveDefectSourceImage) // OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp); step = 2; if (res.excelTable.Rows.Count > 0) { res.record.dicPhoto_Defect[res.photoIndex] = true;//改为此图有瑕疵 //有瑕疵打标图必需保存 Jpeg OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmpTag).Save($"{dirPath}{res.photoIndex}_tag.jpg", ImageFormat.Jpeg); if (!Config.IsSaveAllImage && Config.IsSaveDefectSourceImage) OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp); step = 3; res.record.DefectTotalCount += res.excelTable.Rows.Count; if (res.record.DefectInfoList == null) res.record.DefectInfoList = new List(); step = 4; JObject defectNameInfo; DefectInfo defectInfo=null; List dataRowlist=new List(); long preTicks = pStopWatch.ElapsedMilliseconds;// DateTime.Now.Ticks; for (int i = 0; i < res.lstDefectBmp.Count; i++) { step = 5 + i * 10; defectNameInfo = Config.getDefectItem(int.Parse(res.excelTable.Rows[i]["类别"].ToString())); defectInfo = new DefectInfo { PhotoIndex = res.photoIndex, Code = defectNameInfo.Value("code"), Name = defectNameInfo.Value("name"), X = double.Parse(res.excelTable.Rows[i]["X"].ToString()),//cm Y = Math.Round((res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y + double.Parse(res.excelTable.Rows[i]["Y"].ToString())), 2),//cm Width = double.Parse(res.excelTable.Rows[i]["W"].ToString()),//cm Height = double.Parse(res.excelTable.Rows[i]["H"].ToString()),//cm ZXD = double.Parse(res.excelTable.Rows[i]["置信度"].ToString()), Contrast = double.Parse(res.excelTable.Rows[i]["对比度"].ToString()), Target = int.Parse(res.excelTable.Rows[i]["目标"].ToString()), image = BitmapConverter.ToBitmap(res.lstDefectBmp[i]) }; defectInfo.ModifyUserCode = defectInfo.CreateUserCode = res.record.CreateUserCode; step = 6 + i * 10; res.record.DefectInfoList.Add(defectInfo); defectInfo.uid = preTicks++;// res.record.DefectInfoList.Count;//程序中的唯一索引,用于移除用索引 //AddTextEvent(DateTime.Now,$"打标完成", $"第{i}个缺陷:{ JsonConvert.SerializeObject(defectInfo)}; Y={res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y}+{res.excelTable.Rows[i]["Y"].ToString()}"); step = 7 + i * 10; if(!defectTag.ContainsKey(res.photoIndex)) { defectTag.Add(res.photoIndex, res.bmpTag.Clone()); } //保存打标小图 if (Config.IsSaveDefectCutImage) { string filename = $"{dirPath}\\{res.photoIndex}_X{defectInfo.X}_Y{defectInfo.Y}_W{defectInfo.Width}_H{defectInfo.Height}_目标{defectInfo.Target}_类别{defectInfo.Code}_置信度{defectInfo.ZXD}.jpg"; OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.lstDefectBmp[i]).Save(filename, ImageFormat.Jpeg); defectInfo.TagFilePath = filename; } step = 8 + i * 10; res.lstDefectBmp[i].Dispose(); dataRowlist.Add(new object[]{ defectInfo.uid,defectInfo.Code, defectInfo.PhotoIndex,defectInfo.Name, defectInfo.CentreX, defectInfo.CentreY / 100,defectInfo.Width * 10,defectInfo.Height * 10, defectInfo.Area * 100, defectInfo.ZXD, defectInfo.Contrast}); //更新UI //this.Invoke(new System.Action(() => //{ // this.uiDataGridView1.Rows.Insert(0, ); // this.uiMiniPagination1.TotalCount = res.record.DefectInfoList.Count; // if (this.uiDataGridView1.Rows.Count == 1) // this.picDefectImage.loadImage(defectInfo.image); //})); step = 9 + i * 10; //告警判断???在此还是在收到新照片时触发??? if (res.record.ProductInfo.DefectAreaLimit > 0 && defectInfo.Area>=res.record.ProductInfo.DefectAreaLimit) { AddTextEvent(DateTime.Now,$"告警{Thread.CurrentThread.ManagedThreadId}", $"瑕疵面积达到阈值!({defectInfo.Area}>={res.record.ProductInfo.DefectAreaLimit})", WarningEnum.High); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //只是设备暂停,APP没暂停 devContainer.io_output(CMDName.绿灯输出, false, true, 0); devContainer.io_output(CMDName.黄灯输出); devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); } } } AddTextEvent(DateTime.Now,$"检测完成{Thread.CurrentThread.ManagedThreadId}", "更新UI", WarningEnum.Low, false); //更新UI int bmpHeight = res.bmp.Height; this.BeginInvoke(new System.Action(() => { //这里显示了第1张图的最后一个缺陷 if (this.uiDataGridView1.Rows.Count == 0 && defectInfo!=null) this.picDefectImage.loadImage(defectInfo.image); foreach (var rowItem in dataRowlist) this.uiDataGridView1.Rows.Insert(0, rowItem); this.uiMiniPagination1.TotalCount = res.record.DefectInfoList.Count; // double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y+0.005f, 2); this.reDrawDefectPoints(res.record.DefectInfoList, res.record.GradeDifferentiateInfoList, new double[] { 0, Math.Round(res.record.FaceWidthMax+ 0.005f, 2) }, new double[] { 0, len + OffsetCut * 100}); })); step = 9; AddTextEvent(DateTime.Now,$"检测完成{Thread.CurrentThread.ManagedThreadId}", "保存CSV", WarningEnum.Low, false); //保存CSV bool b = Utils.ExcelUtil.DataTable2CSV($"{dirPath}{res.photoIndex}.csv", res.excelTable); //AddTextEvent(DateTime.Now,$"打标完成", $"{res.tag}.xlsx {(b ? "保存成功!" : "保存失败!")}"); step = 10; #if 转移判定位置 //每百米告警判断???在此还是在收到新照片时触发??? if (res.record.ProductInfo.DefectCountLimit > 0 && res.record.DefectTotalCount >= res.record.ProductInfo.DefectCountLimit) { int compLen = 100 * 100;//每百米 to cm int compCount = compLen * Config.cm2px_y / res.bmp.Height; //从上次告警后重新开始计算长度及数量 int defectCount = res.record.DefectInfoList.Where(m => m.PhotoIndex >= res.record.preWarningPhotoIndex && m.PhotoIndex >= res.photoIndex+1 - compCount).Count(); if (defectCount >= res.record.ProductInfo.DefectCountLimit) { res.record.preWarningPhotoIndex = res.photoIndex + 1; AddTextEvent(DateTime.Now,$"告警{Thread.CurrentThread.ManagedThreadId}", $"每百米瑕疵数量达到阈值!({defectCount}>={res.record.ProductInfo.DefectCountLimit})", WarningEnum.High); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //只是设备暂停,APP没暂停 devContainer.io_output(CMDName.绿灯输出, false, true, 0); devContainer.io_output(CMDName.黄灯输出); devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); } } step = 11; #if true //按缺陷计算没X米多少缺陷报警 for (int i = 0; i < res.record.ProductInfo.QualifiedLimitList.Count; i++) { var defectWarn = res.record.ProductInfo.QualifiedLimitList[i]; if (defectWarn.DefectWarnLength > 0 || defectWarn.DefectWarnCnt >0) { step = 12; int warnLen = defectWarn.DefectWarnLength * 100;//每百米 to cm int warnCount = warnLen * Config.cm2px_y / res.bmp.Height; //从上次告警后重新开始计算长度及数量 int warnDefectCount = res.record.DefectInfoList.Where(m => m.PhotoIndex >= res.record.preWarningPhotoIndexByLabel[i] && m.PhotoIndex >= res.photoIndex + 1 - warnCount).Count(); if (warnDefectCount >= defectWarn.DefectWarnCnt) { res.record.preWarningPhotoIndexByLabel[i] = res.photoIndex + 1; AddTextEvent(DateTime.Now, $"告警{Thread.CurrentThread.ManagedThreadId}", $"每{defectWarn.DefectWarnLength}米{Config.getDefectName(defectWarn.Code)}瑕疵数量达到阈值!({warnDefectCount}>={defectWarn.DefectWarnCnt})", WarningEnum.High); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //只是设备暂停,APP没暂停 devContainer.io_output(CMDName.绿灯输出, false, true, 0); devContainer.io_output(CMDName.黄灯输出); devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); } } } } #endif } #endif } } else { AddTextEvent(DateTime.Now,$"打标失败{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测失败!TId={Thread.CurrentThread.ManagedThreadId}"); } res.bmp.Dispose(); res.bmpTag.Dispose(); res.bmps_cut = null; res.excelTable.Dispose(); } catch (Exception ex) { AddTextEvent(DateTime.Now,$"打标失败{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测异常({step}):{ex.Message},TId={Thread.CurrentThread.ManagedThreadId}"); } finally { res.record.ScannerPhotoFinishCount++; int liScannerPhotoFinishCount = res.record.ScannerPhotoFinishCount; int liScannerPhotoCount = res.record.ScannerPhotoCount; AddTextEvent(DateTime.Now,$"检测完成{Thread.CurrentThread.ManagedThreadId}", $"{liScannerPhotoFinishCount}/{liScannerPhotoCount}", WarningEnum.Low, false); //this.BeginInvoke(new System.Action(() => //{ // this.lblWaitImageCount.Text = $"{liScannerPhotoCount - liScannerPhotoFinishCount}"; //})); res = null; System.GC.Collect(); } } } private bool _isDefect = false; private async void saveCurrRecord(int key, string batchId, string reelId, double erpLen) { Records model=null; int step = 0; try { _isDefect = true; AddTextEvent(DateTime.Now,"入库", $"准备入库key={key}"); //foreach (int itemKey in htTask.Keys) // AddTextEvent(DateTime.Now,"入库", $"htTask {itemKey}"); step = 1; model = Hashtable.Synchronized(htTask)[key] as Records; //model = htTask[key] as Records; step = 2; if (model.Len == 0) { _isDefect = false; return; } model.BatchId = batchId; model.ReelId = reelId; model.ErpLen = erpLen; while (model.ScannerPhotoCount > model.ScannerPhotoFinishCount) await Task.Delay(100); step = 3; //计算等级标准 List gradeLimitList = model.ProductInfo.GradeLimitList; if (gradeLimitList!=null && gradeLimitList.Count > 0) { step = 4; int count; //if (model.ProductInfo.IsAllDefectGetGradeLimit) //{ // step = 5; // if ((model.DefectInfoList != null) && (model.DefectInfoList.Count > 0)) // count = model.DefectInfoList.Count(); // else // count = 0; // step = 6; // GradeLimit item = gradeLimitList.Find(x => x.Code == "All"); // if (item != null) // { // if (count <= item.A && model.Grade <= 1) model.Grade = 1; // else if (count <= item.B && item.B > 0 && model.Grade <= 2) model.Grade = 2; // else if (count <= item.C && item.C > 0 && model.Grade <= 3) model.Grade = 3; // else if (count <= item.D && item.D > 0 && model.Grade <= 4) model.Grade = 4; // else if (count <= item.E && item.E > 0 && model.Grade <= 5) model.Grade = 5; // else if (count > 0) model.Grade = 6;//不合格 // AddTextEvent(DateTime.Now, "标准判断-总和缺陷", $"({key}) 批号({model.BatchId}),标准={(char)(model.Grade + 64)} [{item.Code}:{count};A<={item.A};B<={item.B};C<={item.C};D<={item.D};E<={item.E}]"); // } //} //else //{ // foreach (GradeLimit item in gradeLimitList) // { // if ((model.DefectInfoList != null) && (model.DefectInfoList.Count > 0)) // count = model.DefectInfoList.Where(m => m.Code == item.Code).Count(); // else // count = 0; // if (count <= item.A && model.Grade <= 1) model.Grade = 1; // else if (count <= item.B && item.B > 0 && model.Grade <= 2) model.Grade = 2; // else if (count <= item.C && item.C > 0 && model.Grade <= 3) model.Grade = 3; // else if (count <= item.D && item.D > 0 && model.Grade <= 4) model.Grade = 4; // else if (count <= item.E && item.E > 0 && model.Grade <= 5) model.Grade = 5; // else if (count > 0) model.Grade = 6;//不合格 // AddTextEvent(DateTime.Now, "标准判断-分缺陷", $"({key}) 批号({model.BatchId}),标准={(char)(model.Grade + 64)} [{item.Code}:{count};A<={item.A};B<={item.B};C<={item.C};D<={item.D};E<={item.E}]"); // } //} if (model.GradeDifferentiateInfoList != null) { foreach (var item in model.GradeDifferentiateInfoList) { AddTextEvent(DateTime.Now, "分卷判断", $"({key}) 批号({model.BatchId}),等级={item.GradeCode} 位置[{item.StartY}-{item.EndY}],长度={item.CutLen},瑕疵数={item.DefectCnt}"); } } step = 7; } model.Qualified = (model.Grade < 6);//是否合格 if (!svcRecord.InsertNav(model)) throw new Exception("写库失败!"); AddTextEvent(DateTime.Now,"入库完成", $"({key}) 批号({model.BatchId})已完成检测。"); htTask.Remove(key); _isDefect = false; } catch (Exception ex) { _isDefect = false; if (model==null) AddTextEvent(DateTime.Now,"入库失败", $"记录({key})不存在{step}!" + ex.Message, WarningEnum.High); else AddTextEvent(DateTime.Now,"入库失败", $"({key}) 批号({model.BatchId})检测完成,但保存检测记录失败{step}:" + ex.Message, WarningEnum.High); warning(WarningEnum.High, true);//暂停 } } //停机 private void btnClose_Click(object sender, EventArgs e) { if (currentState == CurrentStateEnum.运行中) { UIMessageTip.ShowWarning("请先结束或暂停设备运行后再停机!", 2000); return; } if(_isDefect) { UIMessageTip.ShowWarning("还在检测处理中,等待完成再停机!", 2000); return; } AddTextEvent(DateTime.Now,"停机", "停机中..."); this.btnStart.Enabled = this.btnEnd.Enabled = this.btnPause.Enabled = false; this.btnClose.Enabled = false; this.btnOpen.Enabled = true; tcbarLightValue.Enabled = false; if (devContainer.state && devContainer.devIOCard.IsInit) { devContainer.devIOCard.reset(); devContainer.io_output(CMDName.IO默认输出); } devContainer.stop(); currentState = CurrentStateEnum.初始;//应该是待机 this.resetUIValue(); AddTextEvent(DateTime.Now,"停机", "停机完成。"); } //启动 private void btnStart_Click(object sender, EventArgs e) { AddTextEvent(DateTime.Now,"启动", "下发启动指令..."); //ThnDieLen = 0; if (!Config.StopPLC) this.devContainer.devPlc.runDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { if (!compareIOInput(CMDName.暂停按钮))//硬件急停 { AddTextEvent(DateTime.Now, "启动", "下发IO指令..."); this.devContainer.devIOCard.writeBitState(0, 0, true); this.startCommand(); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 0, false); }); } else AddTextEvent(DateTime.Now, "启动", "设备急停!"); } } private void btnPause_Click(object sender, EventArgs e) { AddTextEvent(DateTime.Now,"暂停", "下发暂停指令..."); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //if (!compareIOInput(CMDName.暂停按钮)) this.devContainer.devIOCard.writeBitState(0, 1, true); this.pauseCommand();//输出暂停不会触发输入暂停 Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); } } private void startCommand() { if (!devContainer.state || currentState == CurrentStateEnum.运行中) return; if (devContainer.devIOCard.IsInit) { //devContainer.io_output(CMDName.启动按钮); devContainer.io_output(CMDName.绿灯输出); devContainer.io_output(CMDName.黄灯输出, false, true, 0); devContainer.io_output(CMDName.红灯输出, false, true, 0); devContainer.io_output(CMDName.蜂鸣器输出, false, true, 0); //devContainer.io_output(CMDName.暂停按钮, false, true, 0); //devContainer.io_output(CMDName.黄灯输出, false, true, 0); } //运行中和暂停时都可正常接收扫描器触发新卷 //暂停-》继续 if (currentState == CurrentStateEnum.暂停) { AddTextEvent(DateTime.Now,"启动", $"暂停 -> 继续"); currentState = CurrentStateEnum.运行中; Task.Run(() => { if (currKey > 0) pStopWatch.Start(); //写I/O启动。。。 //继续读取编译器和门幅等 //int nextStepId = currProcessIndex; //do //{ // currentState = CurrentStateEnum.运行中; // nextStepId = nextProcess(currProductModel, nextStepId); //} while (nextStepId >= 0 && !isBreakProcessRun()); }); } else//首次开始/结束后重新开始 { //校正从复位-》运行,不会新启动 resetUIValue(); AddTextEvent(DateTime.Now,"启动", "等待扫码..."); currentState = CurrentStateEnum.运行中; defectTag.Clear(); ThnDieLen = 0; } this.Invoke(new System.Action(() => { this.btnStart.Enabled = false; this.btnEnd.Enabled = this.btnPause.Enabled = true; })); } private void pauseCommand(bool buzzer = false) { if(!devContainer.state || currentState != CurrentStateEnum.运行中) return; //写IO if (devContainer.devIOCard.IsInit) { devContainer.io_output(CMDName.绿灯输出, false, true, 0); if (buzzer) { devContainer.io_output(CMDName.红灯输出); devContainer.io_output(CMDName.蜂鸣器输出); } else devContainer.io_output(CMDName.黄灯输出); //devContainer.io_output(CMDName.暂停按钮, false, true, 0); //devContainer.io_output(CMDName.黄灯输出, false, true, 0); } //停止读取 //AddTextEvent(DateTime.Now,"暂停", "暂停!"); pStopWatch.Stop(); currentState = CurrentStateEnum.暂停; this.Invoke(new System.Action(() => { this.btnStart.Enabled = this.btnEnd.Enabled = true; this.btnPause.Enabled = false; })); } //完成 private void btnEnd_Click(object sender, EventArgs e) { AddTextEvent(DateTime.Now,"结束验布", "结束验布!"); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO) { this.devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); } currentState = CurrentStateEnum.初始; UILocalize.OK = "是"; UILocalize.Cancel = "否"; if (currKey > 0 && ShowAskDialog("提示", "是否保存当前检测结果?")) { string szBatchId, szReelId; double ldErpLen; szBatchId = txtBatchId.Text.Trim(); szReelId = txtReelId.Text.Trim(); ldErpLen = numErpLen.IsEmpty ? 0 : Convert.ToDouble(numErpLen.Text.Trim()); int myKey = currKey; Task.Run(() => { saveCurrRecord(myKey, szBatchId, szReelId, ldErpLen); }); resetUIValue(); pStopWatch.Stop(); this.btnStart.Enabled = true; this.btnEnd.Enabled = this.btnPause.Enabled = false;//这里有问题,应该是devPlc回调设置 } else { AddTextEvent(DateTime.Now, "结束验布", "无数据结束验布!"); _isDefect = false; } } private void lstboxLog_DrawItem(object sender, DrawItemEventArgs e) { if (e.Index < 0) return; string text = lstboxLog.GetItemText(e.Index); //if (text.Contains("D")) //{ // e.Graphics.FillRectangle(UIColor.Green, e.Bounds); // e.Graphics.DrawString(text, e.Font, Color.Blue, e.Bounds, ContentAlignment.MiddleLeft); //} //e.Graphics.FillRectangle(UIColor.Green, e.Bounds); switch (text[0]) { case 'R': e.DrawBackground(); e.Graphics.DrawString(text.Substring(1), e.Font, Color.Red, e.Bounds, ContentAlignment.MiddleLeft); break; case 'Y': e.DrawBackground(); e.Graphics.DrawString(text.Substring(1), e.Font, Color.Orange, e.Bounds, ContentAlignment.MiddleLeft); break; //default: //B // e.Graphics.DrawString(text.Substring(1), e.Font, Color.Black, e.Bounds, ContentAlignment.MiddleLeft); // break; } } private void txtBarCode_KeyDown(object sender, KeyEventArgs e) { if(e.KeyCode == Keys.Enter) { string barcode=txtBarCode.Text.Trim(); if (barcode == "") return; if (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停) return; devContainer.devCodeScanner.ScanerEvent?.Invoke(barcode); } } private void showImg( Mat mat) { //把Mat格式的图片转换成Bitmap Bitmap bitmap = BitmapConverter.ToBitmap(mat); this.Invoke(new System.Action(() => { //显示图片 //picDefectImage.loadImage(bitmap); this.picScanner1.Image = bitmap; })); } private void uiSymbolButton1_Click(object sender, EventArgs e) { try { } catch (Exception ex) { MessageBox.Show(ex.Message); } } int mynum = 0; private void uiSymbolButton1_Click_1(object sender, EventArgs e) { //UIMessageTip.ShowOk($"{record.Len},{record.ScannerPhotoCount-record.ScannerPhotoFinishCount}", 1500); //return; try { // mynum++; // int FaceWidth = 200; // float faceWidthX_cm = (float)(mynum * 100 * 1.0f / Config.cm2px_y ); // float faceWidthY_cm = (float)(200 * 1.0f / Config.cm2px_y ); // var point = new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm); // AddTextEvent(DateTime.Now,"门幅", $"位置:{point.X}; 幅宽:{point.Y}"); // lstFaceWidth.Add(point); // reDrawFaceWidth(lstFaceWidth, new double[] { 0, point.X }, new double[] { faceWidthY_cm, faceWidthY_cm }); // //Mat mat = new Mat(Application.StartupPath + "\\1.bmp"); // //devContainer.devScannerGentl1.ScanEvent(1, mat, 1); // //--------------------- // if (record == null) // { // record = new Records(); // record.DefectInfoList = new List(); // record.DefectInfoList.Add(new DefectInfo() { Code = "jb", Name = "浆斑", X = 20, Y = 2, Width = 2, Height = 2 }); // record.DefectInfoList.Add(new DefectInfo() { Code = "jb", Name = "浆斑", X = 20, Y = 5, Width = 2, Height = 2 }); // record.DefectInfoList.Add(new DefectInfo() { Code = "wy", Name = "污印", X = 50, Y = 2, Width = 4, Height = 4 }); // record.DefectInfoList.Add(new DefectInfo() { Code = "lj", Name = "垃圾", X = 60, Y = 5, Width = 2, Height = 2 }); // reDrawDefectPoints(record.DefectInfoList, new double[2] { 0, 10 }, new double[2] { 0, 100 }); // foreach (DefectInfo info in record.DefectInfoList) // { // this.uiDataGridView1.Rows.Add(info.Code, info.Name, // info.CentreX, info.CentreY, info.Area, info.ZXD, info.Target); // } // } } catch (Exception ex) { MessageBox.Show(ex.Message); } } private void tcbarLightValue_ValueChanged(object sender, EventArgs e) { if (devContainer.state) { //bool b1 = devContainer.devScannerGentl1.setParam((float)tcbarExposureTime.Value); //bool b2= devContainer.devScannerGentl2.setParam((float)tcbarExposureTime.Value); // AddTextEvent(DateTime.Now,"setExposureTime", b1.ToString()); // AddTextEvent(DateTime.Now,"setExposureTime", b2.ToString()); var res=devContainer.devLight.setDigitalValue(1, (int)tcbarLightValue.Value); //UIMessageTip.ShowOk($"{(int)tcbarLightValue.Value}/255 var={res} {Config.Light_Name}", 1000); //tpnlLight.Text = this.tpnlLight.Tag + $" ({(int)tcbarLightValue.Value}/255)"; } } private void swcDefectPauseForUser_ValueChanged(object sender, bool value) { this.defectPauseForUser = this.swcDefectPauseForUser.Active; } private void button1_Click(object sender, EventArgs e) { List lstEditDefect = new List(); DefectInfo dt = new DefectInfo(); dt.Name = "123"; dt.Code = "jb"; dt.image = Image.FromFile("C:\\Users\\fang\\Desktop\\123.png"); lstEditDefect.Add(dt); FHome_Defect frmDefect = new FHome_Defect(lstEditDefect, null); frmDefect.ShowDialog(); return; Config.LoadAllConfig(); DefectLib dl = new DefectLib(); dl.start(); string[] files = Directory.GetFiles("E:\\CPL\\个人\\gePic", $"*.bmp", SearchOption.TopDirectoryOnly); List list = new List(); list.Add(new QualifiedLimit() { Code = "jb",ZXD = 0.6, Area = 0.04, ContrastLower = 0.98, ContrastTop = 1.02}); list.Add(new QualifiedLimit() { Code = "wy", ZXD = 0.6, Area = 0.09, ContrastLower = 0.93, ContrastTop = 1.07 }); list.Add(new QualifiedLimit() { Code = "mj", ZXD = 0.6, Area = 0.04, ContrastLower = 0.96, ContrastTop = 1.04 }); list.Add(new QualifiedLimit() { Code = "hy", ZXD = 0.67, Area = 0.09, ContrastLower = 0.94, ContrastTop = 1.06 }); list.Add(new QualifiedLimit() { Code = "lj", ZXD = 0.7, Area = 0.08, ContrastLower = 0.99, ContrastTop = 1.01 }); list.Add(new QualifiedLimit() { Code = "yss", ZXD = 0.5, Area = 0.04, ContrastLower = 0.99, ContrastTop = 1.01 }); list.Add(new QualifiedLimit() { Code = "zy", ZXD = 0.8, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 }); list.Add(new QualifiedLimit() { Code = "wc", ZXD = 0.6, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 }); list.Add(new QualifiedLimit() { Code = "cs", ZXD = 0.8, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 }); list.Add(new QualifiedLimit() { Code = "cy", ZXD = 1, Area = 0.0, ContrastLower = 0.0, ContrastTop = 0 }); list.Add(new QualifiedLimit() { Code = "tcy", ZXD = 0.5, Area = 0.0, ContrastLower = 0.99, ContrastTop = 1.01 }); list.Add(new QualifiedLimit() { Code = "jt", ZXD = 1, Area = 0.0, ContrastLower = 0.0, ContrastTop = 0 }); for (int i = 0; i < files.Count(); i++) { Mat mat = new Mat(files[i]); dl.add(new Device.DefectLib.DefectTask() { modelName = "best_0116_bs14.fp16.trt", //record = curRecord, bmp = mat.Clone(), bmpTag = mat.Clone(), photoIndex = i,//0-n 首张必需为0,因下面计算长度是从0开始 widthRatio = 1, qualifiedLimitList = list, finishEvent = callBackDefectTestEvent, }); } string s = DateTime.Now.Ticks.ToString() + "-"; Thread.Sleep(1); s += DateTime.Now.Ticks.ToString() + "-"; MessageBox.Show(s); // 创建SqlSugarClient实例并配置连接字符串 //var db = new SqlSugarClient(new ConnectionConfig() //{ // // 设置数据库类型为SQLServer // DbType = SqlSugar.DbType.SqlServer, // // 设置服务器地址、数据库名称以及登录信息等 // ConnectionString = "Data Source=.;Initial Catalog=testDB;User ID=sa;Password=abc123!@#;" //}); //// 可选:打开调试日志输出 //db.Ado.IsEnableLogEvent = true; //// 查询操作示例 //if (!db.Ado.IsValidConnection()) // db.Ado.Open(); //string sql = "select * from t2"; //List parameters = new List(); //var res= db.Ado.GetDataTable(sql, parameters); //loadErpData("20240107492"); return; string code = "SHNY-PX-6-L-100"; string[] barCodes = code.Split(new char[] { '-' }); if (barCodes.Length < 4) { AddTextEvent(DateTime.Now,"扫码", $"产品编码({code})格式错误,不做响应!", WarningEnum.High); return; } //新开始 //加载新产品 string pcode = barCodes[0] + "-" + barCodes[1] + "-" + barCodes[2]; var productInfo = svcProduct.GetModelNav(pcode); //frmProduct.loadProduct(code); if (productInfo == null) { AddTextEvent(DateTime.Now,"扫码", $"编码({code})不存在,请先添加产品,暂停设备!", WarningEnum.High); this.BeginInvoke(new System.Action(() => { frmProduct.loadProduct(pcode);//转到新建编码 })); return; } AddTextEvent(DateTime.Now,"扫码", $"编码({code}),加载产品信息({productInfo.Code})完成,加载配方(光源={productInfo.LightValue},曝光={productInfo.ExposureTime},增益={productInfo.Gain})..."); if (productInfo.LightValue > 0)//光源 - 通道0 devContainer.devLight.setDigitalValue(1, productInfo.LightValue); if (productInfo.ExposureTime > 0 || productInfo.Gain > 0)//相机曝光 增益 { devContainer.devCamer1.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1)); devContainer.devCamer2.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1)); } AddTextEvent(DateTime.Now,"扫码", $"编码({code}),配方设置完成:光源={productInfo.LightValue},曝光={productInfo.ExposureTime}"); //ABSCamerCardDev pDev = new CamerCardDevIK(); //pDev.WarningEvent = (level, msg) => //{ // AddTextEvent(DateTime.Now,"设备事件", msg, level); //}; //var b = pDev.open(0, 0); //MessageBox.Show(b.ToString()); ////b = pDev.loadConfiguration(@"D:\Debug\DevCfg\wcf.vlcf"); //b =pDev.start(this.picScanner1,"c:\\"); //MessageBox.Show(b.ToString()); //==== //Mat mat0= new Mat(@"f:\2.bmp"); //int marginWidth0; //mat0 = OpenCVUtil.getMaxInsetRect2(mat0, true, 0, out marginWidth0); //Mat mat1 = new Mat(@"f:\1.bmp"); //mat1 = OpenCVUtil.getMaxInsetRect2(mat1, false, 0, out marginWidth0); //lblLen.Text = "0"; //Task.Run(async () => { // for(int i = 0; i < 100; i++) // { // //选中 // this.Invoke(new System.Action(() => // { // lblLen.Text = Convert.ToInt32(lblLen.Text) + 1 + ""; // })); // await Task.Delay(1000); // } //}); //FHome_Defect frm = new FHome_Defect(); //frm.ShowDialog(); } #region 测试 private void callBackDefectTestEvent(Device.DefectLib.DefectTask res) { { int step = 0; try { if (res.isSucceed) { step = 1; AddTextEvent(DateTime.Now, $"检测完成{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测完成,共{res.excelTable.Rows.Count}个瑕疵!各环节用时:{string.Join(",", res.stopwatch)}"); //AddTextEvent(DateTime.Now,$"打标完成", $"第 ({res.photoIndex}) 张照片,计算过程:{res.resultInfo}"); } else { AddTextEvent(DateTime.Now, $"打标失败{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测失败!TId={Thread.CurrentThread.ManagedThreadId}"); } res.bmp.Dispose(); res.bmpTag.Dispose(); res.bmps_cut = null; res.excelTable.Dispose(); } catch (Exception ex) { AddTextEvent(DateTime.Now, $"打标失败{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测异常({step}):{ex.Message},TId={Thread.CurrentThread.ManagedThreadId}"); } finally { res.record.ScannerPhotoFinishCount++; int liScannerPhotoFinishCount = res.record.ScannerPhotoFinishCount; int liScannerPhotoCount = res.record.ScannerPhotoCount; AddTextEvent(DateTime.Now, $"检测完成{Thread.CurrentThread.ManagedThreadId}", $"{liScannerPhotoFinishCount}/{liScannerPhotoCount}"); //this.BeginInvoke(new System.Action(() => //{ // this.lblWaitImageCount.Text = $"{liScannerPhotoCount - liScannerPhotoFinishCount}"; //})); res = null; System.GC.Collect(); } } } #endregion private void numErpLen_ValueChanged(object sender, string value) { //numErpLen_TextChanged(sender, null); if (numErpLen.IsEmpty || currKey == 0) return; var val = Convert.ToDouble(numErpLen.Text); if (val <= 0) return; Records record = Hashtable.Synchronized(htTask)[currKey] as Records; if (record != null) record.ErpLen = val; } private void numErpLen_KeyUp(object sender, KeyEventArgs e) { if (e.KeyCode == Keys.Enter || e.KeyCode == Keys.Tab) { if (numErpLen.IsEmpty || currKey == 0) return; var val = Convert.ToDouble(numErpLen.Text); if (val <= 0) return; Records record = Hashtable.Synchronized(htTask)[currKey] as Records; if (record != null) record.ErpLen = val; } } private void FHome_Resize(object sender, EventArgs e) { uilbKF.Top = 8; } private void FHome_Paint(object sender, PaintEventArgs e) { uilbKF.Top = 8; } } }