using IKapC.NET;
using LeatherApp.Device;
using LeatherApp.Device.CamerUtil;
using LeatherApp.Interface;
using LeatherApp.Utils;
using Models;
using Newtonsoft.Json;
using Newtonsoft.Json.Linq;
using OpenCvSharp;
using OpenCvSharp.Extensions;
using S7.Net;
using SqlSugar;
using Sunny.UI;
using System;
using System.Collections;
using System.Collections.Generic;
using System.ComponentModel;
using System.Data;
using System.Diagnostics;
using System.Drawing;
using System.Drawing.Imaging;
using System.IO;
using System.Linq;
using System.Reflection;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using System.Windows.Forms;
namespace LeatherApp.Page
{
public partial class FHome : UIPage
{
private WarningEnum warningLevel;//警告等级
private CurrentStateEnum currentState;//当前状态
private DevContainer devContainer = new DevContainer();
private Service.ProductService svcProduct = new Service.ProductService();
private Service.RecordsService svcRecord = new Service.RecordsService();
private bool defectPauseForUser = false;
//private Models.Product currProductModel = null;//当前产品
//private Models.Records record = null;
private Stopwatch pStopWatch=new Stopwatch();//计算速度用，暂停时停止计数
private object lockScanPhoto = new object();
private object lockCurrKey = new object();
private int currKey=0;
private Hashtable htTask = new Hashtable();//默认单线程写入不用lock, 多线程安全同步读取用Synchronized
//无产品编码时加载
FProductInfo frmProduct;
public FHome(FProductInfo frm)
{
InitializeComponent();
frmProduct = frm;
if(Config.Camer_Name == CamerDevNameEnum.埃科)
IKapCLib.ItkManInitialize();
#region dataGridView设置
uiDataGridView1.AllowUserToAddRows = uiDataGridView1.AllowUserToDeleteRows = false;//用户添加删除行
uiDataGridView1.AllowUserToResizeRows = false;//用户调整行大小
uiDataGridView1.AllowUserToResizeColumns = false;//用户调整列大小
uiDataGridView1.SelectionMode = DataGridViewSelectionMode.FullRowSelect;//只可选中整行，不是单元格
//显示行号与列宽度自动调整
uiDataGridView1.RowHeadersVisible = true;
uiDataGridView1.RowHeadersWidth = 60;
uiDataGridView1.ColumnHeadersHeightSizeMode = DataGridViewColumnHeadersHeightSizeMode.DisableResizing;
uiDataGridView1.RowHeadersWidthSizeMode = DataGridViewRowHeadersWidthSizeMode.AutoSizeToAllHeaders;//数据量过百绑定太变
uiDataGridView1.RowPostPaint += (sender, e) =>//序号列头
{
Utils.Util.showRowNum_onDataGrid_RowPostPaint(this.uiDataGridView1, sender, e);
//Rectangle rectangle = new Rectangle(e.RowBounds.Location.X, e.RowBounds.Location.Y, uiDataGridView1.RowHeadersWidth - 4, e.RowBounds.Height);
//TextRenderer.DrawText(e.Graphics, (e.RowIndex).ToString(), uiDataGridView1.RowHeadersDefaultCellStyle.Font, rectangle, uiDataGridView1.RowHeadersDefaultCellStyle.ForeColor, TextFormatFlags.VerticalCenter | TextFormatFlags.Right);
};
for (int i = 0; i < uiDataGridView1.Columns.Count; i++)//禁止点击列头排序
uiDataGridView1.Columns[i].SortMode = DataGridViewColumnSortMode.NotSortable;
////行列交叉处标题
//if (dataGridView1.RowHeadersVisible) dataGridView1.TopLeftHeaderCell.Value = "SPH/CYL";
//事件
//this.uiDataGridView1.DataBindingComplete += this.uiDataGridView1_DataBindingComplete;//bing data时发生，可修改单元格内容
//this.uiDataGridView1.SelectIndexChange += uiDataGridView1_SelectIndexChange;//选择行时发行
this.uiDataGridView1.CellClick += uiDataGridView1_CellClick; ;
#endregion
this.ucColorListDefect.ColorChanged = (xcode, xcolor) =>
{
try
{
var item=Config.getDefectItem(xcode);
if(item != null)
{
item["color"] = xcolor;
Config.SaveDefectItemList(Config.defectItemList);
}
}
catch (Exception ex)
{
this.AddTextEvent(DateTime.Now,"事件", "缺陷颜色修改后保存失败！");
}
};
}
private void uiDataGridView1_CellClick(object sender, DataGridViewCellEventArgs e)
{
if (e.RowIndex < 0 || currKey == 0)
return;
Records record = Hashtable.Synchronized(htTask)[currKey] as Records;
//var defectInfo = record.DefectInfoList[record.DefectInfoList.Count - e.RowIndex-1];//按顺序索引引用
var defectInfo = record.DefectInfoList.FirstOrDefault(m => m.uid == (long)this.uiDataGridView1.CurrentRow.Cells["colUid"].Value);
if(defectInfo == null)
{
UIMessageTip.ShowError("此记录已不存在！", 1000);
return;
}
this.picDefectImage.loadImage(defectInfo.image);
//选中
this.Invoke(new System.Action(() =>
{
if (lineChartDefect.Option.Series != null && lineChartDefect.Option.Series.ContainsKey("SELECT"))
{
lineChartDefect.Option.Series["SELECT"].Clear();
lineChartDefect.Option.Series["SELECT"].Add( defectInfo.CentreX, defectInfo.CentreY / 100);
lineChartDefect.Refresh();
}
}));
}
private void lineChartDefect_Click(object sender, EventArgs e)
{
if (lineChartDefect.Option.Series != null && lineChartDefect.Option.Series.ContainsKey("SELECT") && lineChartDefect.Option.Series["SELECT"].DataCount > 0)
{
lineChartDefect.Option.Series["SELECT"].Clear();
lineChartDefect.Refresh();
}
}
#region 内部方法
private void resetUIValue(bool resetCurrKey=true)
{
firstTest = true;
if(resetCurrKey)
currKey = 0;
pStopWatch.Reset();
this.Invoke(new System.Action(() =>
{
lblLen.Text = "0米";
lblSpeed.Text = "速度：0米/分";
txtBarCodeName.Text = txtBatchId.Text = txtReelId.Text = "";
numErpLen.Text = "0";
this.lineChartDefect.SetOption(new UILineOption());
this.lineChartFaceWidth.SetOption(new UILineOption());
this.uiDataGridView1.DataSource = null;
this.uiDataGridView1.Rows.Clear();
this.lstboxLog.Items.Clear();
this.picDefectImage.clear();
this.picScanner1.Image = this.picScanner2.Image = null;
picScanner1.Refresh();
picScanner2.Refresh();
}));
}
///
/// 全局中断
///
private void globalBreakEvent(int portIndex, byte data)
{
AddTextEvent(DateTime.Now,"I/0状态", $"{portIndex}：{Convert.ToString(data, 2)}");
if (compareIOInput(CMDName.启动按钮) && this.btnStart.Enabled)
{
this.devContainer.devIOCard.writeBitState(0, 0, true);
this.startCommand();
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 0, false);
});
}
else if (compareIOInput(CMDName.暂停按钮) && this.btnPause.Enabled)
{
this.devContainer.devIOCard.writeBitState(0, 1, true);
this.pauseCommand();//true 输出暂停不会触发输入暂停
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
}
//else if (compareIOInput(CMDName.复位按钮) && this.tsbtnReset.Enabled)
// resetCommand();
//else if (!this.disableBuzzer && compareIOInput(CMDName.门磁告警输入))
// warning(WarningEnum.Low, true);
//else if (!this.disableBuzzer && compareIOInput(CMDName.喷墨告警输入))
// warning(WarningEnum.Low, true);
}
private bool compareIOInput(CMDName key)
{
JObject joJson = Config.CMDProcess[key];
IODirectionEnum direction = (IODirectionEnum)joJson.Value("Direction");
if (direction == IODirectionEnum.输入 || direction == IODirectionEnum.输入输出)
{
return Util.compareIOInput(
joJson.Value("IN_OP_SHOW").ToObject>().ToArray(),
devContainer.devIOCard.DIData);
}
return false;
}
///
/// 报警,只响应low,high
///
private void warning(WarningEnum level, bool buzzer = true)
{
if (level == WarningEnum.Normal)
return;
//lock (myLock)
warningLevel = level;
//if ((int)level >= (int)WarningEnum.Low)//暂停
{
//currentState = CurrentStateEnum.暂停;
if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
this.devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
}
pauseCommand(buzzer);
}
//else if (level == WarningEnum.High)//急停
//{
// currentState = CurrentStateEnum.急停;
// devContainer.devAxis.stopNow();
// stopNowCommand();
//}
//启用报警消除按钮
//this.Invoke(new System.Action(() =>
//{
// tsbtnWarning.Enabled = true;
//}));
}
///
/// 重新生成缺陷分布(cm2M在内部转换)
///
/// Records.DefectInfoList
/// 幅宽
/// 卷长度
private void reDrawDefectPoints(List lstDefectInfo, double[] XSizeRange=null, double[] YSizeRange=null,bool addSelRect=true)
{
UILineOption option;
//AddTextEvent(DateTime.Now,$"绘图", $"缺陷分布， W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(lstDefectInfo[lstDefectInfo.Count - 1])}");
var lstData = lstDefectInfo.OrderBy(m => m.Code).ThenBy(m => m.Code).ToList();
if (XSizeRange == null || YSizeRange == null)
option = this.lineChartDefect.Option;
else
{
if (YSizeRange[0] == YSizeRange[1])
{
YSizeRange[0] -= YSizeRange[0] / 10f;
YSizeRange[1] += YSizeRange[1] / 10f;
}
YSizeRange[0] /= 100;
YSizeRange[1] /= 100;
option = new UILineOption();
option.XAxis.Name = "面宽(cm)";
option.YAxis.Name = "长度(米)";
//option.Grid.Top = 20;//边距
option.Grid.Right = 20;//边距
//X轴数据类型
option.XAxisType = UIAxisType.Value;
//设置X/Y轴显示范围
option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]);
option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]);
//坐标轴显示小数位数
option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 1;
//X/Y轴画参考线
//option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red));
//option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold));
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red));
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red));
option.ToolTip.Visible = true;
//option.ToolTip.Formatter = "怎么自定义X,Y显示名称？？{X}";
option.Title = new UITitle();
option.Title.Text = "";
option.Title.SubText = "";
}
option.Series.Clear();
string preCode = "";
UILineSeries series=null;
foreach (var item in lstData)
{
if (preCode != item.Code)//加一组新类型及样式
{
preCode = item.Code;
var one = Config.getDefectItem(item.Code);
if (one == null)
{
AddTextEvent(DateTime.Now,$"绘图", $"getDefectItem({item.Code}) is null!");
continue;
}
JObject objItem= one as JObject;
Color color = ColorTranslator.FromHtml(objItem.Value("color"));
series = option.AddSeries(new UILineSeries(objItem.Value("name"), color));//加一组
series.Symbol = UILinePointSymbol.Star;
series.SymbolSize = 4;
series.SymbolLineWidth = 2;
series.ShowLine = false;
series.SymbolColor = color;
//数据点显示小数位数（针对当前UILineSeries）
series.XAxisDecimalPlaces = 1;
series.YAxisDecimalPlaces = 2;
//series.Smooth = false;
}
series.Add( item.CentreX, item.CentreY / 100); //cm -> m
}
////加一组框选
if (addSelRect && !option.Series.ContainsKey("SELECT"))
{
series=option.AddSeries(new UILineSeries("SELECT", Color.Red));
series.Symbol = UILinePointSymbol.Circle;
series.SymbolSize = 6;
series.SymbolLineWidth = 3;
series.ShowLine = false;
series.SymbolColor = Color.Red;
//数据点显示小数位数（针对当前UILineSeries）
series.XAxisDecimalPlaces = 1;
series.YAxisDecimalPlaces = 2;
//series.Add(1, 1);
}
//====
//option.GreaterWarningArea = new UILineWarningArea(3.5);
//option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold);
this.BeginInvoke(new System.Action(() =>
{
this.lineChartDefect.SetOption(option);
//series.UpdateYData();//按序号更新Y轴值(可设置值超出范围用于闪烁)
}));
}
///
/// 重新门幅宽度
///
///
/// 卷长度
/// 幅宽
private void reDrawFaceWidth(List points, double[] XSizeRange, double[] YSizeRange)
{
//AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度， W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(points[points.Count-1])}");
if(YSizeRange[0]== YSizeRange[1])
{
YSizeRange[0] -= YSizeRange[0] / 10f;
YSizeRange[1] += YSizeRange[1] / 10f;
}
XSizeRange[0] /= 100;
XSizeRange[1] /= 100;
//防止超限
XSizeRange[1] += 0.01;
YSizeRange[1] += 0.1;
UILineOption option = new UILineOption();
option.XAxis.Name = "长度(米)";
option.YAxis.Name = "面宽(cm)";
option.Grid.Top = 20;
option.Grid.Right = 20;
//X轴数据类型
option.XAxisType = UIAxisType.Value;
//设置X/Y轴显示范围
option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]);
option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]);
//坐标轴显示小数位数
option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 1;
//X/Y轴画参考线
//option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red));
//option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold));
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red));
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red));
option.ToolTip.Visible = true;
//option.ToolTip.Formatter = "怎么自定义X,Y显示名称？？{X}";
option.Title = new UITitle();
option.Title.Text = "";
option.Title.SubText = "";
Color color = Color.Blue;
UILineSeries series = null;
series = option.AddSeries(new UILineSeries("面宽", color));
series.Symbol = UILinePointSymbol.Circle;
series.ShowLine = true;
series.SymbolSize = 1;//4
series.SymbolLineWidth = 1;//2
series.SymbolColor = color;
//数据点显示小数位数（针对当前UILineSeries）
series.XAxisDecimalPlaces = 2;
series.YAxisDecimalPlaces = 1;
float x;
foreach (var item in points)
{
x = item[0] / 100; //cm -> m
series.Add(x, item[1]);
if (x < XSizeRange[0]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 1！！！！ {x}<{XSizeRange[0]}",WarningEnum.High);
if (x > XSizeRange[1]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 2！！！！ {x}>{XSizeRange[1]}", WarningEnum.High);
if (item[1] < YSizeRange[0]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 3！！！！ {item[1]}<{YSizeRange[0]}", WarningEnum.High);
if (item[1] > YSizeRange[1]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 4！！！！ {item[1]}>{YSizeRange[1]}", WarningEnum.High);
}
//====
//option.GreaterWarningArea = new UILineWarningArea(3.5);
//option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold);
this.BeginInvoke(new System.Action(() =>
{
this.lineChartFaceWidth.SetOption(option);
}));
}
private delegate void AddTextDelegate(DateTime time,string tag, string msg, WarningEnum level);
private void AddTextEvent(DateTime now, string tag, string msg, WarningEnum level = WarningEnum.Normal)
{
try
{
if (InvokeRequired)
{
Invoke(new AddTextDelegate(AddTextEvent), new object[]
{
now,
tag,
msg,
level
});
}
else
{
if (tag != null && tag != "")
tag = $" - [{tag}]";
//var now = DateTime.Now;
msg = now.ToString("HH:mm:ss fff") + tag + " - " + msg;
//cont = MyHelper.subString(cont, 300);
//写日志，warn和error日志直接写
writeLog(now, level, msg);
//
//if (type > 0)
// cont = $"{cont}";
//msg = (level == WarningEnum.Normal ? "B" : level == WarningEnum.Low ? "Y" : "R") + msg;
msg = (level == WarningEnum.Normal ? "" : level == WarningEnum.Low ? "Y" : "R") + msg;
//this.Invoke(new System.Action(() =>
//{
if (this.lstboxLog.Items.Count > 1000)
this.lstboxLog.Items.Clear();
lstboxLog.Items.Insert(0, msg);
//}));
//日志滚动
//lstLog.SelectedIndex = lstLog.Items.Count - 1;
}
}
catch (Exception ex)
{
//MessageBox.Show("AddTextEvent ex=(" + ex.Message + ")", "提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, 0);
}
}
private void writeLog(DateTime now, WarningEnum level, string text)
{
string directory = Config.LogPath + "\\" + DateTime.Now.ToString("yyyyMM") + "\\";
//if (type == 0) directory = Application.StartupPath + "\\Log\\Info\\";
//else if (type == 1) directory = Application.StartupPath + "\\Log\\Warn\\";
//else directory = Application.StartupPath + "\\Log\\Error\\";
if (!System.IO.Directory.Exists(directory))
System.IO.Directory.CreateDirectory(directory);
File.AppendAllText(directory + now.ToString("yyyyMMdd") + ".log", text + "\r\n");
}
#endregion
private void FHome_Load(object sender, EventArgs e)
{
ucColorListDefect.initData(Config.defectItemList);
this.lineChartDefect.SetOption(new UILineOption());
this.lineChartFaceWidth.SetOption(new UILineOption());
}
private void FHome_Shown(object sender, EventArgs e)
{
//picScanner1.BackColor = Color.Red;
//picScanner2.BackColor = Color.Green;
picScanner1.Width = picScanner2.Width = pnlScannerImg.ClientSize.Width / 2 - 5;
picScanner2.Left = picScanner1.Width + 5;
}
//开机
private void btnOpen_Click(object sender, EventArgs e)
{
//this.txtNote.Text = (currProductModel == null ? "NO" : currProductModel.Name);
Config.LoadAllConfig();
//设置程序最小/大线程池
// Get the current settings.
int minWorker, minIOC;
ThreadPool.GetMinThreads(out minWorker, out minIOC);
ThreadPool.SetMinThreads(25, minIOC);
//ThreadPool.SetMaxThreads(256, 256);
this.btnOpen.Enabled = false;
this.resetUIValue();
AddTextEvent(DateTime.Now,"设备启动", $"正在启动硬件设备（版本:v{ Assembly.GetExecutingAssembly().GetName().Version.ToString()}）。。。");
warningLevel = WarningEnum.Normal;
this.btnStart.Enabled = this.btnEnd.Enabled = this.btnPause.Enabled = false;
//后台线程回调事件
devContainer = new DevContainer();
devContainer.StateChange = (state, msg) =>
{
if (state)
{
currentState = CurrentStateEnum.初始;
AddTextEvent(DateTime.Now,"设备启动", $"启动成功，请点开始验布按钮！");
//全局中断
devContainer.devIOCard.INEvent = globalBreakEvent;
// I/O reset后，输出默认状态
if (devContainer.devIOCard.IsInit)
{
AddTextEvent(DateTime.Now,"复位", $"I/O复位...");
if (!devContainer.devIOCard.reset())
{
AddTextEvent(DateTime.Now,"复位", "I/O板卡复位失败！", WarningEnum.High);
return;
}
if (!devContainer.io_output(CMDName.IO默认输出))
{
//AddTextEvent(DateTime.Now,"复位", "I/O板卡复位默认值失败！", WarningEnum.High);
//return;
}
int portIndex = 0;
foreach(var data in devContainer.devIOCard.DIData)
AddTextEvent(DateTime.Now,"I/0状态", $"DIData: {portIndex++}-{Convert.ToString(data, 2)}");
}
devContainer.OutDebugEvent = (tag, debugInfo) =>
{
AddTextEvent(DateTime.Now,tag, debugInfo);
};
//
this.Invoke(new System.Action(() =>
{
this.btnOpen.Enabled = false;
this.btnClose.Enabled = true;
this.btnStart.Enabled = true;
this.tcbarLightValue.Enabled = true;
tcbarLightValue.Value=devContainer.devLight.getDigitalValue(1);
}));
devContainer.libPhoto.QueueCountEvent = (count) =>
{
this.BeginInvoke(new System.Action(() =>
{
this.lblWaitImageCount.Text = count.ToString();
}));
};
devContainer.libDefect.QueueCountEvent = (type, count) =>
{
this.BeginInvoke(new System.Action(() =>
{
switch (type)
{
case 0: this.lblDefectQueue0.Text = count.ToString(); break;
case 1: this.lblDefectQueue1.Text = count.ToString(); break;
case 2: this.lblDefectQueue2.Text = count.ToString(); break;
}
}));
};
//在【暂停】和【运行中】时都可以扫码，扫码后即开始即结束上一卷(如存在)，自动开始下一卷，等待相机照片回调
devContainer.devCodeScanner.ScanerEvent = (barCode) =>
{
int errCode = 0;
try
{
//AddTextEvent(DateTime.Now,"扫码", $"{code}：{currentState.ToString()}");
if (!devContainer.state || string.IsNullOrWhiteSpace(barCode)
|| (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停))
return;
string barCodeName="",len = "0", batchId = "", reelId = "";
if (!string.IsNullOrWhiteSpace(Config.ErpDBConStr) && !string.IsNullOrWhiteSpace(Config.ErpSql) && !string.IsNullOrWhiteSpace(barCode))
{
AddTextEvent(DateTime.Now,"扫码", $"产品条码({barCode})到ERP查询对应数据...", WarningEnum.Normal);
var rowData = this.loadErpData(barCode);
if (rowData == null)
{
AddTextEvent(DateTime.Now,"扫码", $"产品条码({barCode})无对应ERP数据，不做响应！", WarningEnum.Low);
return;
}
barCodeName = rowData[0].ToString();
if (rowData.ItemArray.Length > 1) len = rowData[1].ToString();
if (rowData.ItemArray.Length > 2) batchId = rowData[2].ToString();
if (rowData.ItemArray.Length > 3) reelId = rowData[3].ToString();
}
else
barCodeName = barCode;//没有ERP对应关系时直接使用条码做为品名
errCode = 1;
//SHNY-PX-6-***
string[] codes = barCodeName.Split(new char[] { '-' });
if (codes.Length < 4)
{
AddTextEvent(DateTime.Now,"扫码", $"产品品名({barCodeName})格式错误，不做响应！", WarningEnum.Low);
return;
}
//新开始
this.resetUIValue(false);
errCode = 2;
//加载新产品
string pcode = "1-" + codes[2];
if (codes[1] == "0" || Config.SuedeList.Contains(codes[1]))
pcode = "0-" + codes[2];
var productInfo = svcProduct.GetModelNav(pcode); //frmProduct.loadProduct(code);
Records record;
lock (lockCurrKey)
{
errCode = 3;
//保存，这里队列图片可能还未检测完
if (currKey > 0)
{
string szBatchId, szReelId;
double ldErpLen;
szBatchId = txtBatchId.Text.Trim();
szReelId = txtReelId.Text.Trim();
ldErpLen = Convert.ToDouble(numErpLen.Text.Trim());
//BatchId = code,//code[2]
//ReelId = "1",//code[3]
int mykey = currKey;
Task.Run(() => { saveCurrRecord(mykey, szBatchId, szReelId, ldErpLen); });
currKey = 0;
}
if (productInfo == null)
{
AddTextEvent(DateTime.Now,"扫码", $"编码({pcode})对应配方不存在，请先添加产品配方设置，暂停设备！", WarningEnum.High);
warning(WarningEnum.Low);//暂停
this.BeginInvoke(new System.Action(() =>
{
frmProduct.loadProduct(pcode);//转到新建编码
}));
return;
}
errCode = 4;
var now = DateTime.Now;
currKey = now.Hour * 10000 + now.Minute * 100 + now.Second;
//var materialItem = codes[0]+"-"+ codes[1];
var colorItem = Config.getColorItem(int.Parse(codes[2]));
record = new Records()
{
currKey = currKey,
ProductId = productInfo.Id,
ProductInfo = productInfo,//后面计算合格时用
Color = (colorItem == null ? "未知" : colorItem["name"].ToString()),
Material = codes[0] + "-" + codes[1],// (materialItem == null ? "未知" : materialItem["name"].ToString()),
BarCode = barCode,
BarCodeName = barCodeName,
ErpLen=double.Parse(len),
BatchId=batchId,
ReelId=reelId,
ModifyUserCode = Config.loginUser.Code,
CreateUserCode = Config.loginUser.Code,
};
htTask.Add(currKey, record);
}
errCode = 8;
//
errCode = 9;
AddTextEvent(DateTime.Now,"扫码", $"品名({barCodeName})，加载产品信息({productInfo.Code})完成，加载配方(光源={productInfo.LightValue},曝光={productInfo.ExposureTime},增益={productInfo.Gain})...");
errCode = 10;
if (productInfo.LightValue > 0)//光源 - 通道0
devContainer.devLight.setDigitalValue(1, productInfo.LightValue);
errCode = 11;
if (productInfo.ExposureTime > 0 || productInfo.Gain > 0)//相机曝光 增益
{
devContainer.devCamer1.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
devContainer.devCamer2.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
}
errCode = 15;
AddTextEvent(DateTime.Now,"扫码", $"品名({barCodeName})，配方设置完成:光源={productInfo.LightValue},曝光={productInfo.ExposureTime}");
//注意，这里和修改页共享操作(UI操作)，注意冲突
this.Invoke(new System.Action(() =>
{
this.txtBarCode.Text = "";
this.txtBarCodeName.Text= barCodeName;
//txtBatchId.Text = record.BatchId;
//txtReelId.Text = record.ReelId;
this.numErpLen.Text = len;
this.txtBatchId.Text = batchId;
this.txtReelId.Text = reelId;
//暂时全部放开
//this.btnStart.Enabled = true;
//this.btnEnd.Enabled = true;
this.btnPause.Enabled = true;
//
this.swcDefectPauseForUser.Active = this.defectPauseForUser = productInfo.DefectPauseForUser;
}));
//
pStopWatch.Restart();
errCode = 19;
}
catch (Exception ex)
{
AddTextEvent(DateTime.Now,"扫码", $"异常({errCode}):{ex.Message}", WarningEnum.High);
}
};
//相机回调出照片
devContainer.devCamer1.ScanEvent = callBackScanMatEvent;
devContainer.devCamer2.ScanEvent = callBackScanMatEvent;
//devContainer.devScannerGentl1.ScanEventPath = callBackScanPathEvent;
//devContainer.devScannerGentl2.ScanEventPath = callBackScanPathEvent;
devContainer.devCamer1.PhotoNumCacheEvent = (num) =>
{
this.BeginInvoke(new System.Action(() =>
{
this.lblScanner1Cache.Text =num.ToString();
}));
};
devContainer.devCamer2.PhotoNumCacheEvent = (num) =>
{
this.BeginInvoke(new System.Action(() =>
{
this.lblScanner2Cache.Text = num.ToString();
}));
};
devContainer.devPlc.RuningStateChangeEvent = (runningState) =>
{
AddTextEvent(DateTime.Now,"PLC", $"当前状态为:{(runningState ? "运行中" : "暂停")}");
if (runningState)
this.startCommand();
else
this.pauseCommand();
};
//devContainer.devIOCard.INEvent = (i,value) =>
//{
// AddTextEvent(DateTime.Now,"I/O", $"INEvent 当前值:{i}-{value}");
// if (compareIOInput(CMDName.启动按钮))
// {
// this.startCommand();
// }
// else if (compareIOInput(CMDName.暂停按钮))
// {
// this.pauseCommand(true);
// }
//};
}
else
{
AddTextEvent(DateTime.Now,"设备启动", $"启动失败，{msg}", WarningEnum.High);
this.Invoke(new System.Action(() =>
{
this.btnOpen.Enabled = true;
this.btnClose.Enabled = false;
}));
}
};
devContainer.WarningEvent = (now,level, msg) =>
{
AddTextEvent(DateTime.Now,$"设备事件{Thread.CurrentThread.ManagedThreadId}", msg, level);
if (level == WarningEnum.High)
Task.Run(() => warning(level, true));
};
devContainer.start(this.picScanner1, this.picScanner2);
//devContainer.start(IntPtr.Zero,IntPtr.Zero);
}
private DataRow loadErpData(string barCode)
{
var paramList = new List() {
new SugarParameter("@code", barCode)
};
Stopwatch stopwatch = Stopwatch.StartNew();
var data = Utils.DBUtils.execSql(Config.ErpSql, paramList);
if (data != null && data.Rows.Count < 1)
{
AddTextEvent(DateTime.Now,"Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, 无数据！", WarningEnum.Normal);
return null;
}
AddTextEvent(DateTime.Now,"Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal);
return data.Rows[0];
//Task.Run(() =>
//{
// try
// {
// var paramList = new List() {
// new SugarParameter("@code", code)
// };
// Stopwatch stopwatch = Stopwatch.StartNew();
// var data = Utils.DBUtils.execSql(Config.ErpSql, paramList);
// AddTextEvent(DateTime.Now,"Erp查询结果", $"{code}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal);
// if (data != null && data.Rows.Count > 0)
// {
// this.Invoke(new System.Action(() =>
// {
// this.numErpLen.Text = data.Rows[0][0].ToString();
// if (data.Columns.Count > 1) this.txtBatchId.Text = data.Rows[0][1].ToString();
// if (data.Columns.Count > 2) this.txtReelId.Text = data.Rows[0][2].ToString();
// }));
// }
// }
// catch (Exception ex)
// {
// AddTextEvent(DateTime.Now,"Erp查询异常", $"{code}:{ex.Message}", WarningEnum.Low);
// }
//});
}
private class ScanPhotoInfo
{
///
///
///
///
/// 1-n 第1张会把1改为0
///
public ScanPhotoInfo(int _devIndex,int _photoIndex,string _path)
{
devIndex = _devIndex;
photoIndex = _photoIndex;
path = _path;
}
public ScanPhotoInfo(int _devIndex, int _photoIndex, Mat _mat)
{
devIndex = _devIndex;
photoIndex = _photoIndex;
mat = _mat;
}
public int devIndex { get; set; }
///
/// 0-n
///
public int photoIndex { get; set; }
public string path { get; set; }
public Mat mat { get; set; }
}
//private List> scanPhotoQueue1 = new List>();
///
/// 存放相机1/2的实时图像（3-多容错1帧）
///
private ScanPhotoInfo[] scanPhotos=new ScanPhotoInfo[3];
private void callBackScanPathEvent(int num, string path, int devIndex) //ScanEvent
{
AddTextEvent(DateTime.Now,"拍照", $"相机({devIndex})采集图索到图像({num}):{path}！");
}
bool firstTest = true;
///
///
///
/// 1-n
///
///
private void callBackScanMatEvent(int num, Mat matone, int devIndex) //ScanEvent
{
int errStep = 0;
try
{
if (Config.Camer_Name == CamerDevNameEnum.埃科)
{
AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"采集卡({devIndex}),图像({num})");
Cv2.Flip(matone, matone, FlipMode.XY);//翻转
Bitmap bitmap = BitmapConverter.ToBitmap(matone);
this.BeginInvoke(new Action(() =>
{
//bitmap.Save($"d:\\{devIndex}_{num}.bmp", ImageFormat.Bmp);
//显示图片
if (devIndex == 0)
{
picScanner2.Image = bitmap;
picScanner2.Refresh();
}
else
{
picScanner1.Image = bitmap;
picScanner1.Refresh();
}
}));
}
errStep = 1;
if (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停))
{
matone.Dispose();
return;
}
errStep = 2;
lock (lockCurrKey)
{
if (currKey == 0 || !htTask.ContainsKey(currKey))
{
lock (lockScanPhoto)
{
if (scanPhotos[0] != null || scanPhotos[1] != null)
scanPhotos[0] = scanPhotos[1] = scanPhotos[2] = null;
}
matone.Dispose();
AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{num})-未扫码，采集卡({devIndex})，图像丢弃！", WarningEnum.Low);
return;
}
}
errStep = 3;
Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
Device.PhotoLib.PhotoTask task;
Mat myMat = matone;//.Clone();
AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{num})-采集卡({devIndex}),size:({myMat.Width}*{myMat.Height})({(myMat == null ? "A" : "B")})");
//AddTextEvent(DateTime.Now,"拍照", $"Dev={devIndex},图像{num}-2");
lock (lockScanPhoto)//多线程操作
{
if (scanPhotos[2] != null && scanPhotos[2].photoIndex == num)
{
AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"相机图像不同步，急停中止（需停机重新开始，不可继续）！！！", WarningEnum.High);
warning(WarningEnum.High);
//重置...
}
if (scanPhotos[devIndex] != null) //添加一张容错
{
AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{num})-采集卡({devIndex}) 容错一张图到队列！", WarningEnum.Low);
scanPhotos[2] = new ScanPhotoInfo(devIndex, num, myMat);
return;
}
errStep = 4;
//--
scanPhotos[devIndex] = new ScanPhotoInfo(devIndex, num, myMat);
if (scanPhotos[0] == null || scanPhotos[1] == null)
return;
//
//if (scanPhotos[0].photoIndex != scanPhotos[1].photoIndex)
//{
// if (scanPhotos[0].photoIndex > scanPhotos[1].photoIndex)
// {
// AddTextEvent(DateTime.Now,$"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{num})-索引不一致)，丢弃采集卡（{scanPhotos[1].devIndex}）中较小索引图像（{scanPhotos[1].photoIndex}）！", WarningEnum.High);
// scanPhotos[1] = null;
// }
// else
// {
// AddTextEvent(DateTime.Now,$"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{num})-索引不一致)，丢弃采集卡（{scanPhotos[0].devIndex}）中较小索引图像（{scanPhotos[0].photoIndex}）！", WarningEnum.High);
// scanPhotos[0] = null;
// }
// if (num > 1)
// {
// AddTextEvent(DateTime.Now,$"拍照{Thread.CurrentThread.ManagedThreadId}", $"相机图像不同步，急停中止（需停机重新开始，不可继续）！！！", WarningEnum.High);
// warning(WarningEnum.High);
// //重置...
// }
// return;
//}
//curRecord置新时，相机里最后一张图还是上次的计数器devIndex累计
if (curRecord.ScannerPhotoCount == 0 && num >= 1)
{
devContainer.devCamer1.resetScanIndex();
devContainer.devCamer2.resetScanIndex();
scanPhotos[0].photoIndex = scanPhotos[1].photoIndex = 0;
if (scanPhotos[2] != null)
scanPhotos[2].photoIndex = 1;
AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"新任务开始，Dev={devIndex},图像({num})重置为图像(0)");
}
task = new Device.PhotoLib.PhotoTask()
{
scanPhotos0 = scanPhotos[0],
scanPhotos1 = scanPhotos[1],
};
scanPhotos[0] = scanPhotos[1] = null;
if (scanPhotos[2] != null)//容错图前移到正常位置
{
AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"(图像{scanPhotos[2].photoIndex})-采集卡({scanPhotos[2].devIndex}) 容错队列图前移。");
scanPhotos[scanPhotos[2].devIndex] = scanPhotos[2];
scanPhotos[2] = null;
}
curRecord.ScannerPhotoCount++;
errStep = 5;
}
//长度剩余提醒
if (Config.residueWarnningLen > 0 && curRecord.ErpLen > 0 && Config.residueWarnningLen >= curRecord.ErpLen - curRecord.Len)
{
AddTextEvent(DateTime.Now, $"告警{Thread.CurrentThread.ManagedThreadId}", $"已达剩余长度不足提醒!({curRecord.ErpLen - curRecord.Len}<={Config.residueWarnningLen})", WarningEnum.High);
}
errStep = 6;
//
AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"待处理图像队列:{curRecord.ScannerPhotoCount - curRecord.ScannerPhotoFinishCount}张");
if (task.scanPhotos0 != null && task.scanPhotos1 != null)
{
var scanPhoto = task.scanPhotos0 as ScanPhotoInfo;
curRecord.dicPhoto_Defect.TryAdd(scanPhoto.photoIndex, false);//加入索引，默认无瑕疵
AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"图像索引:{scanPhoto.photoIndex}，标识数:{curRecord.dicPhoto_Defect.Count}");
errStep = 7;
//暂停:瑕疵二次判断
if (this.defectPauseForUser)
{
int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount;
AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"Dev={devIndex},图像{scanPhoto.photoIndex} {liPhotoIndex}={scanPhoto.photoIndex}-{Config.defectPauseSkipPhotoCount}；{JsonConvert.SerializeObject(curRecord.dicPhoto_Defect)}");
if (liPhotoIndex >= 0 && curRecord.dicPhoto_Defect[liPhotoIndex])
{
List lstEditDefect = curRecord.DefectInfoList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
AddTextEvent(DateTime.Now, $"暂停{Thread.CurrentThread.ManagedThreadId}", $"(图像{liPhotoIndex})已达观察台，瑕疵二次判断=》({string.Join(",", lstEditDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。");
//瑕疵选项过滤
if (curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
{
AddTextEvent(DateTime.Now, $"暂停{Thread.CurrentThread.ManagedThreadId}", $"(图像{liPhotoIndex})需瑕疵二次判断，已达观察台，进入暂停。");
if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//只是设备暂停，APP没暂停
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
devContainer.io_output(CMDName.黄灯输出);
devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
}
errStep = 8;
//不能使用同步Invoke方式，会使相机超时丢帧
this.BeginInvoke(new System.Action(() =>
{
int liDefectCount = lstEditDefect.Count;
FHome_Defect frmDefect = new FHome_Defect(lstEditDefect);
if (frmDefect.ShowDialog() == DialogResult.OK)
{
string oldCode;
for (int i = 0; i < this.uiDataGridView1.Rows.Count; i++)
{
if ((int)this.uiDataGridView1.Rows[i].Cells["colIndex"].Value != liPhotoIndex)
continue;
long uid = (long)this.uiDataGridView1.Rows[i].Cells["colUid"].Value;
foreach (var row in lstEditDefect)
{
AddTextEvent(DateTime.Now, $"暂停{Thread.CurrentThread.ManagedThreadId}", $"修改第({i + 1})行瑕疵名称,{uid} {row.uid}");
if (row.uid == uid)
{
oldCode = this.uiDataGridView1.Rows[i].Cells["colCode"].Value.ToString();
AddTextEvent(DateTime.Now, $"暂停{Thread.CurrentThread.ManagedThreadId}", $"修改第({i + 1})行瑕疵名称 ({this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value})->({row.Name})");
this.uiDataGridView1.Rows[i].Cells["colCode"].Value = row.Code;
this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value = row.Name;
//this.uiDataGridView1.Refresh();
if (!string.IsNullOrWhiteSpace(row.TagFilePath))
File.Move(row.TagFilePath, row.TagFilePath.Replace($"_类别{oldCode}", $"_类别{row.Code}"));//
break;
}
}
foreach (var item in frmDefect.lstDel)
{
if (item.uid == uid)
{
this.uiDataGridView1.Rows.RemoveAt(i);
i--;
break;
}
}
}
foreach (var item in frmDefect.lstDel)
{
curRecord.DefectInfoList.Remove(item);
//删除忽略瑕疵小图
//if (!string.IsNullOrWhiteSpace(item.TagFilePath))
// File.Delete(item.TagFilePath);
}
//double len = (double)this.lblLen.Tag;
//this.reDrawDefectPoints(curRecord.DefectInfoList, new double[] { 0, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }, new double[] { 0, len });
AddTextEvent(DateTime.Now, $"二次检测{Thread.CurrentThread.ManagedThreadId}", $"本次忽略{frmDefect.lstDel.Count}个瑕疵，本张图由{liDefectCount} -> {lstEditDefect.Count}，总数{curRecord.DefectInfoList.Count}");
}
this.uiMiniPagination1.TotalCount = curRecord.DefectTotalCount = curRecord.DefectInfoList.Count;
//
//double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y + 0.005f, 2);
this.reDrawDefectPoints(curRecord.DefectInfoList);
errStep = 9;
//自动继续运行设备(这里临时暂停后不能再急停，否则无法继续)
if (!Config.StopPLC)
this.devContainer.devPlc.runDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
if (!compareIOInput(CMDName.暂停按钮))
{
devContainer.io_output(CMDName.绿灯输出);
devContainer.io_output(CMDName.黄灯输出, false, true, 0);
this.devContainer.devIOCard.writeBitState(0, 0, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 0, false);
});
}
}
}));
}
}
}
errStep = 10;
task.record = curRecord;
task.finishEvent = callBackPhotoEvent;
devContainer.libPhoto.add(task);
AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"Dev={devIndex},图像{scanPhoto.photoIndex},已加入图像处理队列");
errStep = 11;
}
}
catch (Exception e)
{
AddTextEvent(DateTime.Now, $"拍照{Thread.CurrentThread.ManagedThreadId}", $"errStep:{errStep}-{e.Message}", WarningEnum.High);
}
}
private void callBackPhotoEvent(Device.PhotoLib.PhotoTask task)
{
int errStep = 0;
Records curRecord = task.record;
ScanPhotoInfo scanPhotos0 = task.scanPhotos0 as ScanPhotoInfo;
ScanPhotoInfo scanPhotos1 = task.scanPhotos1 as ScanPhotoInfo;
Stopwatch stopWatch = new Stopwatch();
AddTextEvent(DateTime.Now,$"图像处理{Thread.CurrentThread.ManagedThreadId}", $"图像{scanPhotos0.photoIndex}，ThreadId={Thread.CurrentThread.ManagedThreadId}");
string time = "";
stopWatch.Start();
try
{
if (scanPhotos0.mat.Height != scanPhotos1.mat.Height)
{
AddTextEvent(DateTime.Now,$"警告{Thread.CurrentThread.ManagedThreadId}", $"两相机采集图高度不一致({scanPhotos0.photoIndex}),dev1.Height={scanPhotos0.mat.Height},dev2.Height={scanPhotos1.mat.Height},重新resize...", WarningEnum.Low);
if (scanPhotos0.mat.Height > scanPhotos1.mat.Height)
scanPhotos1.mat = OpenCVUtil.resize(scanPhotos1.mat, scanPhotos0.mat.Width, scanPhotos0.mat.Height);
else
scanPhotos0.mat = OpenCVUtil.resize(scanPhotos0.mat, scanPhotos1.mat.Width, scanPhotos1.mat.Height);
}
//saveMatTest(scanPhotos0.mat, 1);
//saveMatTest(scanPhotos1.mat, 2);
//反转+相机索引调换
Mat mat0 = scanPhotos1.mat;
Mat mat1 = scanPhotos0.mat;
if (Config.ScannerReversalX)
{
Cv2.Flip(mat0, mat0, FlipMode.X);
errStep = 1;
Cv2.Flip(mat1, mat1, FlipMode.X);
time += $"X翻转({stopWatch.ElapsedMilliseconds})";
}
if (Config.ScannerReversalY)
{
Cv2.Flip(mat0, mat0, FlipMode.Y);
errStep = 2;
Cv2.Flip(mat1, mat1, FlipMode.Y);
time += $"Y翻转({stopWatch.ElapsedMilliseconds})";
}
firstTest = false;
//记录resize大小
//var resize = new System.Drawing.Size(mat0.Width * 2, mat0.Height);
int resizeWidth = devContainer.libDefect.GetWidthForResize(mat0.Width+ mat1.Width - Config.MiddleSuperposition);
if (resizeWidth == 0)
throw new Exception("GetWidthForResize result 0 失败!");
var resize = new System.Drawing.Size(resizeWidth, 4096);//固定8192*2张*4096
//裁边，两侧和中间重合部分
if (Config.MiddleSuperposition > 0)//中间重合部分
{
errStep = 3;
int width = mat0.Width - Config.MiddleSuperposition;
mat0 = OpenCVUtil.cutImage(mat0, 0, 0, width, mat0.Height);
time += $"->图1去重({stopWatch.ElapsedMilliseconds})";
}
AddTextEvent(DateTime.Now,$"裁边{Thread.CurrentThread.ManagedThreadId}",
$"(图像{scanPhotos0.photoIndex})-左图去重后：{mat0.Width}*{mat0.Height}，右图：{mat1.Width}*{mat1.Height}，" +
$"重复值：{Config.MiddleSuperposition}，孔洞：{Config.MarginHoleWidth},cm2px：{Config.cm2px_x},resizeWidth：{resizeWidth}");
errStep = 4;
//mat0 = OpenCVUtil.getMaxInsetRect(mat0);
int marginWidth0, marginWidth1;
mat0 = OpenCVUtil.getMaxInsetRect2(mat0, true, Config.MarginHoleWidth,out marginWidth0);
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后：{mat0.Width}*{mat0.Height}");
errStep = 5;
time += $"->图1裁边({stopWatch.ElapsedMilliseconds})";
//mat1 = OpenCVUtil.getMaxInsetRect(mat1);
mat1 = OpenCVUtil.getMaxInsetRect2(mat1,false, Config.MarginHoleWidth, out marginWidth1);
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图1裁边后：{mat1.Width}*{mat1.Height}");
errStep = 6;
time += $"->图2裁边({stopWatch.ElapsedMilliseconds})";
//水平合并l
Mat mat = OpenCVUtil.mergeImage_sameSize(new Mat[] { mat0, mat1 });//这里相机反装，左右反转下
AddTextEvent(DateTime.Now,$"裁边{Thread.CurrentThread.ManagedThreadId}", $"(图像{scanPhotos0.photoIndex})-边缘宽度:(左图)={marginWidth0},(右图)={marginWidth1}; 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width+ mat1.Width});合并后(去孔洞)：{mat.Width}*{mat.Height}");
float widthRatio = mat.Width * 1.0f / resize.Width;//宽度比例
time += $"->图1+2合并({stopWatch.ElapsedMilliseconds})";
//门幅更新（含两侧孔洞）x,y cm
float faceWidthX_cm = (float)Math.Round((scanPhotos0.photoIndex+1) * mat.Height * 1.0f / Config.cm2px_y,2);
float faceWidthY_cm = (float)Math.Round((mat.Width + Config.MarginHoleWidth * 2) * 1.0f / Config.cm2px_x, 2);
faceWidthX_cm = (float)Math.Round(faceWidthX_cm, 2);
faceWidthY_cm = (float)Math.Round(faceWidthY_cm, 2);
if (curRecord.FaceWidthMin==0 || curRecord.FaceWidthMin > faceWidthY_cm)
curRecord.FaceWidthMin = faceWidthY_cm;
if (curRecord.FaceWidthMax < faceWidthY_cm)
curRecord.FaceWidthMax = faceWidthY_cm;
var point = new float[] { faceWidthX_cm, faceWidthY_cm };// new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm);
AddTextEvent(DateTime.Now,$"门幅{Thread.CurrentThread.ManagedThreadId}", $"(图像{scanPhotos0.photoIndex})-({scanPhotos0.photoIndex})位置：{point[0]}; 幅宽：{point[1]}");
curRecord.FacePointList.Add(point);
reDrawFaceWidth(curRecord.FacePointList,
new double[] { 0, Math.Round(point[0] + 0.005f, 2) },
new double[] { curRecord.FaceWidthMin, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) });
errStep = 7;
time += $"->门幅刷新({stopWatch.ElapsedMilliseconds})";
//去除两侧孔洞（门幅计算时不能去除）
//if (Config.MarginHoleWidth > 0)
// mat = OpenCVUtil.cutImage(mat, Config.MarginHoleWidth, 0, mat.Width - Config.MarginHoleWidth * 2, mat.Height);
//计算速度
double lenMi = Math.Round(faceWidthX_cm / 100, 2);
curRecord.Len = lenMi;
curRecord.TimeLen= pStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
this.BeginInvoke(new System.Action(() =>
{
this.lblLen.Text = $"{lenMi}米";
this.lblLen.Tag = faceWidthX_cm;
this.lblSpeed.Text = $"速度：{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分";
}));
//
errStep = 9;
time += $"->速度刷新({stopWatch.ElapsedMilliseconds})";
//----缺陷队列
mat = OpenCVUtil.resize(mat, resize.Width, resize.Height);
AddTextEvent(DateTime.Now,$"图像处理{Thread.CurrentThread.ManagedThreadId}", $"(图像{scanPhotos0.photoIndex})-合成图resize后:{mat.Width}*{mat.Height}");
devContainer.libDefect.add(new Device.DefectLib.DefectTask()
{
modelName= curRecord.ProductInfo.ModelName,
record = curRecord,
bmp = mat,
bmpTag = mat.Clone(),
photoIndex = scanPhotos0.photoIndex,//0-n 首张必需为0，因下面计算长度是从0开始
widthRatio = widthRatio,
qualifiedLimitList = curRecord.ProductInfo.QualifiedLimitList,
finishEvent = callBackDefectEvent,
});
errStep = 10;
time += $"->加入瑕疵待检队列({stopWatch.ElapsedMilliseconds})";
}
catch (Exception ex)
{
curRecord.ScannerPhotoFinishCount++;//失败时不能因数量不一致无法保存
AddTextEvent(DateTime.Now,$"图像处理{Thread.CurrentThread.ManagedThreadId}", $"异常({errStep})：(图像{scanPhotos0.photoIndex})-{ex.Message}", WarningEnum.High);
string dirPath = FileUtil.initFolder($"{Config.ImagePath}{curRecord.BatchId}_{curRecord.ReelId}\\Err\\");
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos0.mat).Save($"{dirPath}{scanPhotos0.photoIndex}_0_Step{errStep}.bmp", ImageFormat.Bmp);
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos1.mat).Save($"{dirPath}{scanPhotos1.photoIndex}_1_Step{errStep}.bmp", ImageFormat.Bmp);
}
finally
{
AddTextEvent(DateTime.Now,$"图像处理{Thread.CurrentThread.ManagedThreadId}", $"(图像{scanPhotos0.photoIndex})-进度计时:{time}");
scanPhotos0.mat.Dispose();
scanPhotos1.mat.Dispose();
scanPhotos0 = scanPhotos1 = null;
task = null;
System.GC.Collect();
}
}
private void callBackDefectEvent(Device.DefectLib.DefectTask res)
{
{
int step = 0;
try
{
AddTextEvent(DateTime.Now,$"检测完成{Thread.CurrentThread.ManagedThreadId}", $"图像队列:{res.record.ScannerPhotoFinishCount+1}/{res.record.ScannerPhotoCount} (图像{res.photoIndex})检测结果:{res.isSucceed}");
string dirPath = FileUtil.initFolder($"{Config.ImagePath}{res.record.BatchId}_{res.record.ReelId}\\");
string dirSourcePath = FileUtil.initFolder($"{Config.ImagePath}{res.record.BatchId}_{res.record.ReelId}\\源图\\");
//Cv2.Flip(res.bmp, res.bmp, FlipMode.XY);//翻转
if (Config.IsSaveAllImage)//保存所有原图
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp);
if (res.isSucceed)
{
step = 1;
AddTextEvent(DateTime.Now,$"检测完成{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测完成，共{res.excelTable.Rows.Count}个瑕疵！各环节用时:{string.Join(",",res.stopwatch)}");
//AddTextEvent(DateTime.Now,$"打标完成", $"第 ({res.photoIndex}) 张照片，计算过程：{res.resultInfo}");
if (!Config.IsSaveAllImage && Config.IsSaveDefectSourceImage)
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp);
step = 2;
if (res.excelTable.Rows.Count > 0)
{
res.record.dicPhoto_Defect[res.photoIndex] = true;//改为此图有瑕疵
//有瑕疵打标图必需保存 Jpeg
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmpTag).Save($"{dirPath}{res.photoIndex}_tag.jpg", ImageFormat.Jpeg);
step = 3;
res.record.DefectTotalCount += res.excelTable.Rows.Count;
if (res.record.DefectInfoList == null)
res.record.DefectInfoList = new List();
step = 4;
JObject defectNameInfo;
DefectInfo defectInfo=null;
List dataRowlist=new List();
long preTicks = pStopWatch.ElapsedMilliseconds;// DateTime.Now.Ticks;
for (int i = 0; i < res.lstDefectBmp.Count; i++)
{
step = 5 + i * 10;
defectNameInfo = Config.getDefectItem(int.Parse(res.excelTable.Rows[i]["类别"].ToString()));
defectInfo = new DefectInfo
{
PhotoIndex = res.photoIndex,
Code = defectNameInfo.Value("code"),
Name = defectNameInfo.Value("name"),
X = double.Parse(res.excelTable.Rows[i]["X"].ToString()),//cm
Y = Math.Round((res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y + double.Parse(res.excelTable.Rows[i]["Y"].ToString())), 2),//cm
Width = double.Parse(res.excelTable.Rows[i]["W"].ToString()),//cm
Height = double.Parse(res.excelTable.Rows[i]["H"].ToString()),//cm
ZXD = double.Parse(res.excelTable.Rows[i]["置信度"].ToString()),
Contrast = double.Parse(res.excelTable.Rows[i]["对比度"].ToString()),
Target = int.Parse(res.excelTable.Rows[i]["目标"].ToString()),
image = BitmapConverter.ToBitmap(res.lstDefectBmp[i])
};
defectInfo.ModifyUserCode = defectInfo.CreateUserCode = res.record.CreateUserCode;
step = 6 + i * 10;
res.record.DefectInfoList.Add(defectInfo);
defectInfo.uid = preTicks++;// res.record.DefectInfoList.Count;//程序中的唯一索引，用于移除用索引
//AddTextEvent(DateTime.Now,$"打标完成", $"第{i}个缺陷：{ JsonConvert.SerializeObject(defectInfo)}; Y={res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y}+{res.excelTable.Rows[i]["Y"].ToString()}");
step = 7 + i * 10;
//保存打标小图
if (Config.IsSaveDefectCutImage)
{
string filename = $"{dirPath}\\{res.photoIndex}_X{defectInfo.X}_Y{defectInfo.Y}_W{defectInfo.Width}_H{defectInfo.Height}_目标{defectInfo.Target}_类别{defectInfo.Code}_置信度{defectInfo.ZXD}.jpg";
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.lstDefectBmp[i]).Save(filename, ImageFormat.Jpeg);
defectInfo.TagFilePath = filename;
}
step = 8 + i * 10;
res.lstDefectBmp[i].Dispose();
dataRowlist.Add(new object[]{ defectInfo.uid,defectInfo.Code, defectInfo.PhotoIndex,defectInfo.Name,
defectInfo.CentreX, defectInfo.CentreY / 100,defectInfo.Width,defectInfo.Height, defectInfo.Area, defectInfo.ZXD, defectInfo.Contrast});
//更新UI
//this.Invoke(new System.Action(() =>
//{
// this.uiDataGridView1.Rows.Insert(0, );
// this.uiMiniPagination1.TotalCount = res.record.DefectInfoList.Count;
// if (this.uiDataGridView1.Rows.Count == 1)
// this.picDefectImage.loadImage(defectInfo.image);
//}));
step = 9 + i * 10;
//告警判断？？？在此还是在收到新照片时触发？？？
if (res.record.ProductInfo.DefectAreaLimit > 0 && defectInfo.Area>=res.record.ProductInfo.DefectAreaLimit)
{
AddTextEvent(DateTime.Now,$"告警{Thread.CurrentThread.ManagedThreadId}", $"瑕疵面积达到阈值!({defectInfo.Area}>={res.record.ProductInfo.DefectAreaLimit})", WarningEnum.High);
}
}
AddTextEvent(DateTime.Now,$"检测完成{Thread.CurrentThread.ManagedThreadId}", "更新UI");
//更新UI
int bmpHeight = res.bmp.Height;
this.BeginInvoke(new System.Action(() =>
{
//这里显示了第1张图的最后一个缺陷
if (this.uiDataGridView1.Rows.Count == 0 && defectInfo!=null)
this.picDefectImage.loadImage(defectInfo.image);
foreach (var rowItem in dataRowlist)
this.uiDataGridView1.Rows.Insert(0, rowItem);
this.uiMiniPagination1.TotalCount = res.record.DefectInfoList.Count;
//
double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y+0.005f, 2);
this.reDrawDefectPoints(res.record.DefectInfoList, new double[] { 0, Math.Round(res.record.FaceWidthMax+ 0.005f, 2) }, new double[] { 0, len });
}));
step = 9;
AddTextEvent(DateTime.Now,$"检测完成{Thread.CurrentThread.ManagedThreadId}", "保存CSV");
//保存CSV
bool b = Utils.ExcelUtil.DataTable2CSV($"{dirPath}{res.photoIndex}.csv", res.excelTable);
//AddTextEvent(DateTime.Now,$"打标完成", $"{res.tag}.xlsx {(b ? "保存成功！" : "保存失败!")}");
step = 10;
//每百米告警判断？？？在此还是在收到新照片时触发？？？
if (res.record.ProductInfo.DefectCountLimit > 0 && res.record.DefectTotalCount >= res.record.ProductInfo.DefectCountLimit)
{
int compLen = 100 * 100;//每百米 to cm
int compCount = compLen * Config.cm2px_y / res.bmp.Height;
//从上次告警后重新开始计算长度及数量
int defectCount = res.record.DefectInfoList.Where(m => m.PhotoIndex >= res.record.preWarningPhotoIndex && m.PhotoIndex >= res.photoIndex+1 - compCount).Count();
if (defectCount >= res.record.ProductInfo.DefectCountLimit)
{
res.record.preWarningPhotoIndex = res.photoIndex + 1;
AddTextEvent(DateTime.Now,$"告警{Thread.CurrentThread.ManagedThreadId}", $"每百米瑕疵数量达到阈值!({defectCount}>={res.record.ProductInfo.DefectCountLimit})", WarningEnum.High);
}
}
}
}
else
{
AddTextEvent(DateTime.Now,$"打标失败{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测失败！TId={Thread.CurrentThread.ManagedThreadId}");
}
res.bmp.Dispose();
res.bmpTag.Dispose();
res.bmps_cut = null;
res.excelTable.Dispose();
}
catch (Exception ex)
{
AddTextEvent(DateTime.Now,$"打标失败{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测异常({step}):{ex.Message}，TId={Thread.CurrentThread.ManagedThreadId}");
}
finally
{
res.record.ScannerPhotoFinishCount++;
int liScannerPhotoFinishCount = res.record.ScannerPhotoFinishCount;
int liScannerPhotoCount = res.record.ScannerPhotoCount;
AddTextEvent(DateTime.Now,$"检测完成{Thread.CurrentThread.ManagedThreadId}", $"{liScannerPhotoFinishCount}/{liScannerPhotoCount}");
//this.BeginInvoke(new System.Action(() =>
//{
// this.lblWaitImageCount.Text = $"{liScannerPhotoCount - liScannerPhotoFinishCount}";
//}));
res = null;
System.GC.Collect();
}
}
}
private bool _isDefect = false;
private async void saveCurrRecord(int key, string batchId, string reelId, double erpLen)
{
Records model=null;
int step = 0;
try
{
_isDefect = true;
AddTextEvent(DateTime.Now,"入库", $"准备入库key={key}");
//foreach (int itemKey in htTask.Keys)
// AddTextEvent(DateTime.Now,"入库", $"htTask {itemKey}");
step = 1;
model = Hashtable.Synchronized(htTask)[key] as Records;
//model = htTask[key] as Records;
step = 2;
if (model.Len == 0)
{
_isDefect = false;
return;
}
model.BatchId = batchId;
model.ReelId = reelId;
model.ErpLen = erpLen;
while (model.ScannerPhotoCount > model.ScannerPhotoFinishCount)
await Task.Delay(100);
step = 3;
//计算等级标准
List gradeLimitList = model.ProductInfo.GradeLimitList;
if (gradeLimitList!=null && gradeLimitList.Count > 0)
{
step = 4;
int count;
foreach(GradeLimit item in gradeLimitList)
{
if((model.DefectInfoList != null)&&(model.DefectInfoList.Count >0))
count = model.DefectInfoList.Where(m => m.Code == item.Code).Count();
else
count = 0;
if (count <= item.A && model.Grade <= 1) model.Grade = 1;
else if (count <= item.B && item.B > 0 && model.Grade <= 2) model.Grade = 2;
else if (count <= item.C && item.C > 0 && model.Grade <= 3) model.Grade = 3;
else if (count <= item.D && item.D > 0 && model.Grade <= 4) model.Grade = 4;
else if (count <= item.E && item.E > 0 && model.Grade <= 5) model.Grade = 5;
else if (count>0) model.Grade = 6;//不合格
AddTextEvent(DateTime.Now,"标准判断", $"({key}) 批号({model.BatchId})，标准={(char)(model.Grade + 64)} [{item.Code}:{count};A<={item.A};B<={item.B};C<={item.C};D<={item.D};E<={item.E}]");
}
step = 5;
}
model.Qualified = (model.Grade < 6);//是否合格
if (!svcRecord.InsertNav(model))
throw new Exception("写库失败！");
AddTextEvent(DateTime.Now,"入库完成", $"({key}) 批号({model.BatchId})已完成检测。");
htTask.Remove(key);
_isDefect = false;
}
catch (Exception ex)
{
_isDefect = false;
if (model==null)
AddTextEvent(DateTime.Now,"入库失败", $"记录({key})不存在{step}！" + ex.Message, WarningEnum.High);
else
AddTextEvent(DateTime.Now,"入库失败", $"({key}) 批号({model.BatchId})检测完成,但保存检测记录失败{step}:" + ex.Message, WarningEnum.High);
warning(WarningEnum.High, true);//暂停
}
}
//停机
private void btnClose_Click(object sender, EventArgs e)
{
if (currentState == CurrentStateEnum.运行中)
{
UIMessageTip.ShowWarning("请先结束或暂停设备运行后再停机！", 2000);
return;
}
if(_isDefect)
{
UIMessageTip.ShowWarning("还在检测处理中，等待完成再停机！", 2000);
return;
}
AddTextEvent(DateTime.Now,"停机", "停机中...");
this.btnStart.Enabled = this.btnEnd.Enabled = this.btnPause.Enabled = false;
this.btnClose.Enabled = false;
this.btnOpen.Enabled = true;
tcbarLightValue.Enabled = false;
if (devContainer.state && devContainer.devIOCard.IsInit)
{
devContainer.devIOCard.reset();
devContainer.io_output(CMDName.IO默认输出);
}
devContainer.stop();
currentState = CurrentStateEnum.初始;//应该是待机
this.resetUIValue();
AddTextEvent(DateTime.Now,"停机", "停机完成。");
}
//启动
private void btnStart_Click(object sender, EventArgs e)
{
AddTextEvent(DateTime.Now,"启动", "下发启动指令...");
if (!Config.StopPLC)
this.devContainer.devPlc.runDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
if (!compareIOInput(CMDName.暂停按钮))//硬件急停
{
this.devContainer.devIOCard.writeBitState(0, 0, true);
this.startCommand();
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 0, false);
});
}
}
}
private void btnPause_Click(object sender, EventArgs e)
{
AddTextEvent(DateTime.Now,"暂停", "下发暂停指令...");
if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
{
//if (!compareIOInput(CMDName.暂停按钮))
this.devContainer.devIOCard.writeBitState(0, 1, true);
this.pauseCommand();//输出暂停不会触发输入暂停
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
}
}
private void startCommand()
{
if (!devContainer.state || currentState == CurrentStateEnum.运行中)
return;
if (devContainer.devIOCard.IsInit)
{
//devContainer.io_output(CMDName.启动按钮);
devContainer.io_output(CMDName.绿灯输出);
devContainer.io_output(CMDName.黄灯输出, false, true, 0);
devContainer.io_output(CMDName.红灯输出, false, true, 0);
devContainer.io_output(CMDName.蜂鸣器输出, false, true, 0);
//devContainer.io_output(CMDName.暂停按钮, false, true, 0);
//devContainer.io_output(CMDName.黄灯输出, false, true, 0);
}
//运行中和暂停时都可正常接收扫描器触发新卷
//暂停-》继续
if (currentState == CurrentStateEnum.暂停)
{
AddTextEvent(DateTime.Now,"启动", $"暂停 -> 继续");
currentState = CurrentStateEnum.运行中;
Task.Run(() =>
{
if (currKey > 0)
pStopWatch.Start();
//写I/O启动。。。
//继续读取编译器和门幅等
//int nextStepId = currProcessIndex;
//do
//{
// currentState = CurrentStateEnum.运行中;
// nextStepId = nextProcess(currProductModel, nextStepId);
//} while (nextStepId >= 0 && !isBreakProcessRun());
});
}
else//首次开始/结束后重新开始
{
//校正从复位-》运行，不会新启动
resetUIValue();
AddTextEvent(DateTime.Now,"启动", "等待扫码...");
currentState = CurrentStateEnum.运行中;
}
this.Invoke(new System.Action(() =>
{
this.btnStart.Enabled = false;
this.btnEnd.Enabled = this.btnPause.Enabled = true;
}));
}
private void pauseCommand(bool buzzer = false)
{
if(!devContainer.state || currentState != CurrentStateEnum.运行中)
return;
//写IO
if (devContainer.devIOCard.IsInit)
{
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
if (buzzer)
{
devContainer.io_output(CMDName.红灯输出);
devContainer.io_output(CMDName.蜂鸣器输出);
}
else
devContainer.io_output(CMDName.黄灯输出);
//devContainer.io_output(CMDName.暂停按钮, false, true, 0);
//devContainer.io_output(CMDName.黄灯输出, false, true, 0);
}
//停止读取
//AddTextEvent(DateTime.Now,"暂停", "暂停！");
pStopWatch.Stop();
currentState = CurrentStateEnum.暂停;
this.Invoke(new System.Action(() =>
{
this.btnStart.Enabled = this.btnEnd.Enabled = true;
this.btnPause.Enabled = false;
}));
}
//完成
private void btnEnd_Click(object sender, EventArgs e)
{
AddTextEvent(DateTime.Now,"结束验布", "结束验布！");
if (!Config.StopPLC)
this.devContainer.devPlc.pauseDev();
else if (!Config.StopIO)
{
this.devContainer.devIOCard.writeBitState(0, 1, true);
Task.Run(async () =>
{
await Task.Delay(500);
this.devContainer.devIOCard.writeBitState(0, 1, false);
});
}
currentState = CurrentStateEnum.初始;
UILocalize.OK = "是";
UILocalize.Cancel = "否";
if (currKey > 0 && ShowAskDialog("提示", "是否保存当前检测结果？"))
{
string szBatchId, szReelId;
double ldErpLen;
szBatchId = txtBatchId.Text.Trim();
szReelId = txtReelId.Text.Trim();
ldErpLen = numErpLen.IsEmpty ? 0 : Convert.ToDouble(numErpLen.Text.Trim());
int myKey = currKey;
Task.Run(() => { saveCurrRecord(myKey, szBatchId, szReelId, ldErpLen); });
resetUIValue();
pStopWatch.Stop();
this.btnStart.Enabled = true;
this.btnEnd.Enabled = this.btnPause.Enabled = false;//这里有问题，应该是devPlc回调设置
}
}
private void lstboxLog_DrawItem(object sender, DrawItemEventArgs e)
{
if (e.Index < 0) return;
string text = lstboxLog.GetItemText(e.Index);
//if (text.Contains("D"))
//{
// e.Graphics.FillRectangle(UIColor.Green, e.Bounds);
// e.Graphics.DrawString(text, e.Font, Color.Blue, e.Bounds, ContentAlignment.MiddleLeft);
//}
//e.Graphics.FillRectangle(UIColor.Green, e.Bounds);
switch (text[0])
{
case 'R':
e.DrawBackground();
e.Graphics.DrawString(text.Substring(1), e.Font, Color.Red, e.Bounds, ContentAlignment.MiddleLeft);
break;
case 'Y':
e.DrawBackground();
e.Graphics.DrawString(text.Substring(1), e.Font, Color.Orange, e.Bounds, ContentAlignment.MiddleLeft);
break;
//default: //B
// e.Graphics.DrawString(text.Substring(1), e.Font, Color.Black, e.Bounds, ContentAlignment.MiddleLeft);
// break;
}
}
private void txtBarCode_KeyDown(object sender, KeyEventArgs e)
{
if(e.KeyCode == Keys.Enter)
{
string barcode=txtBarCode.Text.Trim();
if (barcode == "")
return;
if (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停)
return;
devContainer.devCodeScanner.ScanerEvent?.Invoke(barcode);
}
}
private void showImg( Mat mat)
{
//把Mat格式的图片转换成Bitmap
Bitmap bitmap = BitmapConverter.ToBitmap(mat);
this.Invoke(new System.Action(() =>
{
//显示图片
//picDefectImage.loadImage(bitmap);
this.picScanner1.Image = bitmap;
}));
}
private void uiSymbolButton1_Click(object sender, EventArgs e)
{
try
{
}
catch (Exception ex)
{
MessageBox.Show(ex.Message);
}
}
int mynum = 0;
private void uiSymbolButton1_Click_1(object sender, EventArgs e)
{
//UIMessageTip.ShowOk($"{record.Len},{record.ScannerPhotoCount-record.ScannerPhotoFinishCount}", 1500);
//return;
try
{
// mynum++;
// int FaceWidth = 200;
// float faceWidthX_cm = (float)(mynum * 100 * 1.0f / Config.cm2px_y );
// float faceWidthY_cm = (float)(200 * 1.0f / Config.cm2px_y );
// var point = new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm);
// AddTextEvent(DateTime.Now,"门幅", $"位置：{point.X}; 幅宽：{point.Y}");
// lstFaceWidth.Add(point);
// reDrawFaceWidth(lstFaceWidth, new double[] { 0, point.X }, new double[] { faceWidthY_cm, faceWidthY_cm });
// //Mat mat = new Mat(Application.StartupPath + "\\1.bmp");
// //devContainer.devScannerGentl1.ScanEvent(1, mat, 1);
// //---------------------
// if (record == null)
// {
// record = new Records();
// record.DefectInfoList = new List();
// record.DefectInfoList.Add(new DefectInfo() { Code = "jb", Name = "浆斑", X = 20, Y = 2, Width = 2, Height = 2 });
// record.DefectInfoList.Add(new DefectInfo() { Code = "jb", Name = "浆斑", X = 20, Y = 5, Width = 2, Height = 2 });
// record.DefectInfoList.Add(new DefectInfo() { Code = "wy", Name = "污印", X = 50, Y = 2, Width = 4, Height = 4 });
// record.DefectInfoList.Add(new DefectInfo() { Code = "lj", Name = "垃圾", X = 60, Y = 5, Width = 2, Height = 2 });
// reDrawDefectPoints(record.DefectInfoList, new double[2] { 0, 10 }, new double[2] { 0, 100 });
// foreach (DefectInfo info in record.DefectInfoList)
// {
// this.uiDataGridView1.Rows.Add(info.Code, info.Name,
// info.CentreX, info.CentreY, info.Area, info.ZXD, info.Target);
// }
// }
}
catch (Exception ex)
{
MessageBox.Show(ex.Message);
}
}
private void tcbarLightValue_ValueChanged(object sender, EventArgs e)
{
if (devContainer.state)
{
//bool b1 = devContainer.devScannerGentl1.setParam((float)tcbarExposureTime.Value);
//bool b2= devContainer.devScannerGentl2.setParam((float)tcbarExposureTime.Value);
// AddTextEvent(DateTime.Now,"setExposureTime", b1.ToString());
// AddTextEvent(DateTime.Now,"setExposureTime", b2.ToString());
var res=devContainer.devLight.setDigitalValue(1, (int)tcbarLightValue.Value);
//UIMessageTip.ShowOk($"{(int)tcbarLightValue.Value}/255 var={res} {Config.Light_Name}", 1000);
//tpnlLight.Text = this.tpnlLight.Tag + $" ({(int)tcbarLightValue.Value}/255)";
}
}
private void swcDefectPauseForUser_ValueChanged(object sender, bool value)
{
this.defectPauseForUser = this.swcDefectPauseForUser.Active;
}
private void button1_Click(object sender, EventArgs e)
{
Config.LoadAllConfig();
DefectLib dl = new DefectLib();
dl.start();
string[] files = Directory.GetFiles("E:\\CPL\\个人\\gePic", $"*.bmp", SearchOption.TopDirectoryOnly);
List list = new List();
list.Add(new QualifiedLimit() { Code = "jb",ZXD = 0.6, Area = 0.04, ContrastLower = 0.98, ContrastTop = 1.02});
list.Add(new QualifiedLimit() { Code = "wy", ZXD = 0.6, Area = 0.09, ContrastLower = 0.93, ContrastTop = 1.07 });
list.Add(new QualifiedLimit() { Code = "mj", ZXD = 0.6, Area = 0.04, ContrastLower = 0.96, ContrastTop = 1.04 });
list.Add(new QualifiedLimit() { Code = "hy", ZXD = 0.67, Area = 0.09, ContrastLower = 0.94, ContrastTop = 1.06 });
list.Add(new QualifiedLimit() { Code = "lj", ZXD = 0.7, Area = 0.08, ContrastLower = 0.99, ContrastTop = 1.01 });
list.Add(new QualifiedLimit() { Code = "yss", ZXD = 0.5, Area = 0.04, ContrastLower = 0.99, ContrastTop = 1.01 });
list.Add(new QualifiedLimit() { Code = "zy", ZXD = 0.8, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
list.Add(new QualifiedLimit() { Code = "wc", ZXD = 0.6, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 });
list.Add(new QualifiedLimit() { Code = "cs", ZXD = 0.8, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
list.Add(new QualifiedLimit() { Code = "cy", ZXD = 1, Area = 0.0, ContrastLower = 0.0, ContrastTop = 0 });
list.Add(new QualifiedLimit() { Code = "tcy", ZXD = 0.5, Area = 0.0, ContrastLower = 0.99, ContrastTop = 1.01 });
list.Add(new QualifiedLimit() { Code = "jt", ZXD = 1, Area = 0.0, ContrastLower = 0.0, ContrastTop = 0 });
for (int i = 0; i < files.Count(); i++)
{
Mat mat = new Mat(files[i]);
dl.add(new Device.DefectLib.DefectTask()
{
modelName = "best_0116_bs14.fp16.trt",
//record = curRecord,
bmp = mat.Clone(),
bmpTag = mat.Clone(),
photoIndex = i,//0-n 首张必需为0，因下面计算长度是从0开始
widthRatio = 1,
qualifiedLimitList = list,
finishEvent = callBackDefectTestEvent,
});
}
string s = DateTime.Now.Ticks.ToString() + "-";
Thread.Sleep(1);
s += DateTime.Now.Ticks.ToString() + "-";
MessageBox.Show(s);
// 创建SqlSugarClient实例并配置连接字符串
//var db = new SqlSugarClient(new ConnectionConfig()
//{
// // 设置数据库类型为SQLServer
// DbType = SqlSugar.DbType.SqlServer,
// // 设置服务器地址、数据库名称以及登录信息等
// ConnectionString = "Data Source=.;Initial Catalog=testDB;User ID=sa;Password=abc123!@#;"
//});
//// 可选：打开调试日志输出
//db.Ado.IsEnableLogEvent = true;
//// 查询操作示例
//if (!db.Ado.IsValidConnection())
// db.Ado.Open();
//string sql = "select * from t2";
//List parameters = new List();
//var res= db.Ado.GetDataTable(sql, parameters);
//loadErpData("20240107492");
return;
string code = "SHNY-PX-6-L-100";
string[] barCodes = code.Split(new char[] { '-' });
if (barCodes.Length < 4)
{
AddTextEvent(DateTime.Now,"扫码", $"产品编码({code})格式错误，不做响应！", WarningEnum.High);
return;
}
//新开始
//加载新产品
string pcode = barCodes[0] + "-" + barCodes[1] + "-" + barCodes[2];
var productInfo = svcProduct.GetModelNav(pcode); //frmProduct.loadProduct(code);
if (productInfo == null)
{
AddTextEvent(DateTime.Now,"扫码", $"编码({code})不存在，请先添加产品，暂停设备！", WarningEnum.High);
this.BeginInvoke(new System.Action(() =>
{
frmProduct.loadProduct(pcode);//转到新建编码
}));
return;
}
AddTextEvent(DateTime.Now,"扫码", $"编码({code})，加载产品信息({productInfo.Code})完成，加载配方(光源={productInfo.LightValue},曝光={productInfo.ExposureTime},增益={productInfo.Gain})...");
if (productInfo.LightValue > 0)//光源 - 通道0
devContainer.devLight.setDigitalValue(1, productInfo.LightValue);
if (productInfo.ExposureTime > 0 || productInfo.Gain > 0)//相机曝光 增益
{
devContainer.devCamer1.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
devContainer.devCamer2.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
}
AddTextEvent(DateTime.Now,"扫码", $"编码({code})，配方设置完成:光源={productInfo.LightValue},曝光={productInfo.ExposureTime}");
//ABSCamerCardDev pDev = new CamerCardDevIK();
//pDev.WarningEvent = (level, msg) =>
//{
// AddTextEvent(DateTime.Now,"设备事件", msg, level);
//};
//var b = pDev.open(0, 0);
//MessageBox.Show(b.ToString());
////b = pDev.loadConfiguration(@"D:\Debug\DevCfg\wcf.vlcf");
//b =pDev.start(this.picScanner1,"c:\\");
//MessageBox.Show(b.ToString());
//====
//Mat mat0= new Mat(@"f:\2.bmp");
//int marginWidth0;
//mat0 = OpenCVUtil.getMaxInsetRect2(mat0, true, 0, out marginWidth0);
//Mat mat1 = new Mat(@"f:\1.bmp");
//mat1 = OpenCVUtil.getMaxInsetRect2(mat1, false, 0, out marginWidth0);
//lblLen.Text = "0";
//Task.Run(async () => {
// for(int i = 0; i < 100; i++)
// {
// //选中
// this.Invoke(new System.Action(() =>
// {
// lblLen.Text = Convert.ToInt32(lblLen.Text) + 1 + "";
// }));
// await Task.Delay(1000);
// }
//});
//FHome_Defect frm = new FHome_Defect();
//frm.ShowDialog();
}
#region 测试
private void callBackDefectTestEvent(Device.DefectLib.DefectTask res)
{
{
int step = 0;
try
{
if (res.isSucceed)
{
step = 1;
AddTextEvent(DateTime.Now, $"检测完成{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测完成，共{res.excelTable.Rows.Count}个瑕疵！各环节用时:{string.Join(",", res.stopwatch)}");
//AddTextEvent(DateTime.Now,$"打标完成", $"第 ({res.photoIndex}) 张照片，计算过程：{res.resultInfo}");
}
else
{
AddTextEvent(DateTime.Now, $"打标失败{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测失败！TId={Thread.CurrentThread.ManagedThreadId}");
}
res.bmp.Dispose();
res.bmpTag.Dispose();
res.bmps_cut = null;
res.excelTable.Dispose();
}
catch (Exception ex)
{
AddTextEvent(DateTime.Now, $"打标失败{Thread.CurrentThread.ManagedThreadId}", $"(图像{res.photoIndex})-瑕疵检测异常({step}):{ex.Message}，TId={Thread.CurrentThread.ManagedThreadId}");
}
finally
{
res.record.ScannerPhotoFinishCount++;
int liScannerPhotoFinishCount = res.record.ScannerPhotoFinishCount;
int liScannerPhotoCount = res.record.ScannerPhotoCount;
AddTextEvent(DateTime.Now, $"检测完成{Thread.CurrentThread.ManagedThreadId}", $"{liScannerPhotoFinishCount}/{liScannerPhotoCount}");
//this.BeginInvoke(new System.Action(() =>
//{
// this.lblWaitImageCount.Text = $"{liScannerPhotoCount - liScannerPhotoFinishCount}";
//}));
res = null;
System.GC.Collect();
}
}
}
#endregion
private void numErpLen_ValueChanged(object sender, string value)
{
//numErpLen_TextChanged(sender, null);
if (numErpLen.IsEmpty || currKey == 0) return;
var val = Convert.ToDouble(numErpLen.Text);
if (val <= 0) return;
Records record = Hashtable.Synchronized(htTask)[currKey] as Records;
if (record != null)
record.ErpLen = val;
}
private void numErpLen_KeyUp(object sender, KeyEventArgs e)
{
if (e.KeyCode == Keys.Enter || e.KeyCode == Keys.Tab)
{
if (numErpLen.IsEmpty || currKey == 0) return;
var val = Convert.ToDouble(numErpLen.Text);
if (val <= 0) return;
Records record = Hashtable.Synchronized(htTask)[currKey] as Records;
if (record != null)
record.ErpLen = val;
}
}
}
}