#define OnLine #define JM //#define Oracle //禾欣使用oracle数据库 #define NT //新流程 //#define UPDATA using Automation.BDaq; using DocumentFormat.OpenXml.EMMA; using DocumentFormat.OpenXml.Office2010.ExcelAc; using HalconDotNet; using HZH_Controls; using IKapC.NET; using Irony.Parsing; using LeatherApp.Device; using LeatherApp.Device.CamerUtil; using LeatherApp.Interface; using LeatherApp.UIExtend; using LeatherApp.Utils; using Models; using Newtonsoft.Json; using Newtonsoft.Json.Linq; using OpenCvSharp; using OpenCvSharp.Extensions; using S7.Net; using Service; using SqlSugar; using SqlSugar.DbConvert; using Sunny.UI; using Sunny.UI.Win32; using System; using System.Collections; using System.Collections.Concurrent; using System.Collections.Generic; using System.ComponentModel; using System.Data; using System.Diagnostics; using System.Drawing; using System.Drawing.Imaging; using System.IO; using System.Linq; using System.Net.Http; using System.Reflection; using System.Security.Cryptography; using System.Text; using System.Threading; using System.Threading.Tasks; using System.Windows.Forms; using static System.Windows.Forms.VisualStyles.VisualStyleElement.TaskbarClock; namespace LeatherApp.Page { public partial class FHome : UIPage { private double LineDataLen = 50; private int delayTime = 65000; private WarningEnum warningLevel;//警告等级 private CurrentStateEnum currentState;//当前状态 private DevContainer devContainer = new DevContainer(); private Service.ProductService svcProduct = new Service.ProductService(); private Service.RecordsService svcRecord = new Service.RecordsService(); private bool defectPauseForUser = false; //private Models.Product currProductModel = null;//当前产品 //private Models.Records record = null; private Stopwatch pStopWatch=new Stopwatch();//计算速度用,暂停时停止计数 private Stopwatch ptStopWatch = new Stopwatch();//计算速度用,暂停时停止计数 private double ptTime = 0; private double ptLen = 0; private object lockScanPhoto = new object(); private object lockCurrKey = new object(); private int currKey=0; private Hashtable htTask = new Hashtable();//默认单线程写入不用lock, 多线程安全同步读取用Synchronized //无产品编码时加载 FProductInfo frmProduct; private double ThnDieLen = 0; /// /// 分段长度计算量 /// private double SectioningLen = 0; //private Dictionary defectTag = new Dictionary(); private Dictionary defectTag = new Dictionary(); //裁切偏移 private double OffsetCut = 0.2; //云端 private CloudMgr cloudMgr = new CloudMgr(); private bool init_Cloud; // private bool _residueWarnningLenStop; private bool _orderWarnningLenStop; //判断是否已经扫码获取erp信息 private bool _IsGetErpCode = false; /// /// 当前需要上传的数据 /// private UploadDataRecords CurrUploadDataRecords; #region 处理类型 private class tScanPhotoInfo { /// /// /// /// /// 1-n 第1张会把1改为0 /// public tScanPhotoInfo(int _devIndex, int _photoIndex, string _path) { devIndex = _devIndex; photoIndex = _photoIndex; path = _path; } public tScanPhotoInfo(int _devIndex, int _photoIndex, Mat _mat, double dis = 0) { devIndex = _devIndex; photoIndex = _photoIndex; mat = _mat; CurrDis = dis; } public int devIndex { get; set; } /// /// 0-n /// public int photoIndex { get; set; } public string path { get; set; } public Mat mat { get; set; } public double CurrDis { get; set; } } #endregion //主流程 private CancellationTokenSource _cts; private ConcurrentQueue _matList1 = new ConcurrentQueue(); private ConcurrentQueue _matList2 = new ConcurrentQueue(); public FHome(FProductInfo frm) { InitializeComponent(); frmProduct = frm; if(Config.Camer_Name == CamerDevNameEnum.埃科) IKapCLib.ItkManInitialize(); #region dataGridView设置 uiDataGridView1.AllowUserToAddRows = uiDataGridView1.AllowUserToDeleteRows = false;//用户添加删除行 uiDataGridView1.AllowUserToResizeRows = false;//用户调整行大小 uiDataGridView1.AllowUserToResizeColumns = false;//用户调整列大小 uiDataGridView1.SelectionMode = DataGridViewSelectionMode.FullRowSelect;//只可选中整行,不是单元格 //显示行号与列宽度自动调整 uiDataGridView1.RowHeadersVisible = true; uiDataGridView1.RowHeadersWidth = 60; uiDataGridView1.ColumnHeadersHeightSizeMode = DataGridViewColumnHeadersHeightSizeMode.DisableResizing; uiDataGridView1.RowHeadersWidthSizeMode = DataGridViewRowHeadersWidthSizeMode.AutoSizeToAllHeaders;//数据量过百绑定太变 uiDataGridView1.RowPostPaint += (sender, e) =>//序号列头 { Utils.Util.showRowNum_onDataGrid_RowPostPaint(this.uiDataGridView1, sender, e); //Rectangle rectangle = new Rectangle(e.RowBounds.Location.X, e.RowBounds.Location.Y, uiDataGridView1.RowHeadersWidth - 4, e.RowBounds.Height); //TextRenderer.DrawText(e.Graphics, (e.RowIndex).ToString(), uiDataGridView1.RowHeadersDefaultCellStyle.Font, rectangle, uiDataGridView1.RowHeadersDefaultCellStyle.ForeColor, TextFormatFlags.VerticalCenter | TextFormatFlags.Right); }; for (int i = 0; i < uiDataGridView1.Columns.Count; i++)//禁止点击列头排序 uiDataGridView1.Columns[i].SortMode = DataGridViewColumnSortMode.NotSortable; ////行列交叉处标题 //if (dataGridView1.RowHeadersVisible) dataGridView1.TopLeftHeaderCell.Value = "SPH/CYL"; //事件 //this.uiDataGridView1.DataBindingComplete += this.uiDataGridView1_DataBindingComplete;//bing data时发生,可修改单元格内容 //this.uiDataGridView1.SelectIndexChange += uiDataGridView1_SelectIndexChange;//选择行时发行 this.uiDataGridView1.CellClick += uiDataGridView1_CellClick; ; #endregion this.ucColorListDefect.ColorChanged = (xcode, xcolor) => { try { //var item = Config.getDefectItem(xcode); //if (item != null) //{ // item["color"] = xcolor; //Config.SaveDefectItemList(Config.defectItemList); //} } catch (Exception ex) { this.AddTextEvent(DateTime.Now, "事件", "缺陷颜色修改后保存失败!"); } }; if (Config.OpenHouDuJiLu) this.uilbHD.Visible = true; else this.uilbHD.Visible = false; if (Config.CustomerName != "XCL") { btnHeight.Visible = false; btnCut.Visible = false; btnFenJuan.Visible = false; radioButton1.Visible = false; radioButton2.Visible = false; } if(Config.CustomerName == "XCL") { uiLabel3.Visible = false; txtBatchId.Visible = false; radioButton1.Visible = true; radioButton2.Visible = true; } } private void uiDataGridView1_CellClick(object sender, DataGridViewCellEventArgs e) { AddTextEvent(DateTime.Now, "表格查询", $"Row:{e.RowIndex} currKey={currKey}", WarningEnum.Normal,false); if (e.RowIndex < 0 || currKey == 0) { UIMessageTip.ShowError($"无记录{e.RowIndex}-{currKey}!", 1000); return; } try { Records record = Hashtable.Synchronized(htTask)[currKey] as Records; //var defectInfo = record.DefectInfoList[record.DefectInfoList.Count - e.RowIndex-1];//按顺序索引引用 //var defectInfo = record.DefectInfoList.FirstOrDefault(m => m.uid == (long)this.uiDataGridView1.CurrentRow.Cells["colUid"].Value); var defectInfo = record.DefectInfoList.FirstOrDefault(m => m.CentreX == (double)this.uiDataGridView1.CurrentRow.Cells["colX"].Value && (m.CentreY/100) == (double)this.uiDataGridView1.CurrentRow.Cells["colY"].Value); if (defectInfo == null) { UIMessageTip.ShowError("此记录已不存在!", 1000); return; } if (defectInfo.imageID != null) { try { string filename = Path.Combine(Config.appBasePath + "\\TempPic\\", $"{defectInfo.imageID}.jpg"); var pmat = new Mat(filename);//defectPuaseImgList[liPhotoIndex].Clone(); var pimage = (Bitmap)pmat.ToBitmap().Clone(); this.picDefectImage.loadImage(pimage); this.picDefectImage.Refresh(); } catch (Exception ex) { UIMessageTip.ShowError($"此记录临时图片已不存在!{ex.Message}", 1000); } } else UIMessageTip.ShowError("此记录图片已不存在!", 1000); //选中 this.Invoke(new System.Action(() => { if (lineChartDefect.Option.Series != null && lineChartDefect.Option.Series.ContainsKey("SELECT")) { lineChartDefect.Option.Series["SELECT"].Clear(); lineChartDefect.Option.Series["SELECT"].Add(defectInfo.CentreX, defectInfo.CentreY / 100); lineChartDefect.Refresh(); } })); AddTextEvent(DateTime.Now, "表格查询", $"查询完成 Row:{this.uiDataGridView1.CurrentRow.Index} Uid={this.uiDataGridView1.CurrentRow.Cells["colUid"].Value} X={(double)this.uiDataGridView1.CurrentRow.Cells["colX"].Value} Y={(double)this.uiDataGridView1.CurrentRow.Cells["colY"].Value}", WarningEnum.Normal, false); } catch (Exception ex) { UIMessageTip.ShowError($"记录出错{ex.Message}!", 2000); return; } } private void lineChartDefect_Click(object sender, EventArgs e) { if (lineChartDefect.Option.Series != null && lineChartDefect.Option.Series.ContainsKey("SELECT") && lineChartDefect.Option.Series["SELECT"].DataCount > 0) { lineChartDefect.Option.Series["SELECT"].Clear(); lineChartDefect.Refresh(); } } #region 内部方法 private void resetUIValue(bool resetCurrKey=true) { firstTest = true; //if(resetCurrKey) // currKey = 0; pStopWatch.Reset(); ptStopWatch.Reset(); this.Invoke(new System.Action(() => { lblLen.Text = "0米"; lblSpeed.Text = "速度:0米/分"; this.uilbKF.Text = $"当前幅宽:0cm"; this.uilbHD.Text = $"当前厚度:0,0,0"; //txtBarCodeName.Text = txtBatchId.Text = txtReelId.Text = ""; if (string.IsNullOrEmpty(numErpLen.Text)) numErpLen.Text = "0"; this.lineChartDefect.SetOption(new UILineOption()); this.lineChartFaceWidth.SetOption(new UILineOption()); this.lineChartHouDu.SetOption(new UILineOption()); this.uiDataGridView1.DataSource = null; this.uiDataGridView1.Rows.Clear(); this.lstboxLog.Items.Clear(); this.picDefectImage.clear(); this.picScanner1.Image = this.picScanner2.Image = null; picScanner1.Refresh(); picScanner2.Refresh(); radioButton1.Checked = false; radioButton2.Checked = false; })); } /// /// 全局中断 /// private void globalBreakEvent(int portIndex, byte data) { AddTextEvent(DateTime.Now,"I/0状态", $"{portIndex}:{Convert.ToString(data, 2)}", WarningEnum.Normal, false); if (compareIOInput(CMDName.启动按钮) && this.btnStart.Enabled) { if (!_IsGetErpCode) { AddTextEvent(DateTime.Now, "启动", "还未扫码获取检测信息!", WarningEnum.Low); return; } this.devContainer.devIOCard.writeBitState(0, 0, true); this.startCommand(); //Task.Run(async () => //{ // await Task.Delay(500); Thread.Sleep(200); this.devContainer.devIOCard.writeBitState(0, 0, false); //}); } else if (compareIOInput(CMDName.暂停按钮) && this.btnPause.Enabled) { this.devContainer.devIOCard.writeBitState(0, 1, true); this.pauseCommand();//true 输出暂停不会触发输入暂停 //Task.Run(async () => //{ // await Task.Delay(500); Thread.Sleep(200); this.devContainer.devIOCard.writeBitState(0, 1, false); //}); } //else if (compareIOInput(CMDName.金属检测输入) && this.btnPause.Enabled) //{ // //在可暂停的情况下检测金属才记录数据 //} //else if (compareIOInput(CMDName.复位按钮) && this.tsbtnReset.Enabled) // resetCommand(); //else if (!this.disableBuzzer && compareIOInput(CMDName.门磁告警输入)) // warning(WarningEnum.Low, true); //else if (!this.disableBuzzer && compareIOInput(CMDName.喷墨告警输入)) // warning(WarningEnum.Low, true); } private bool compareIOInput(CMDName key) { JObject joJson = Config.CMDProcess[key]; IODirectionEnum direction = (IODirectionEnum)joJson.Value("Direction"); if (direction == IODirectionEnum.输入 || direction == IODirectionEnum.输入输出) { return Util.compareIOInput( joJson.Value("IN_OP_SHOW").ToObject>().ToArray(), devContainer.devIOCard.DIData); } return false; } /// /// 报警,只响应low,high /// private void warning(WarningEnum level, bool buzzer = true) { if (level == WarningEnum.Normal) return; //lock (myLock) warningLevel = level; //if ((int)level >= (int)WarningEnum.Low)//暂停 { //currentState = CurrentStateEnum.暂停; if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { this.devContainer.devIOCard.writeBitState(0, 1, true); //Task.Run(async () => //{ // await Task.Delay(500); Thread.Sleep(200); this.devContainer.devIOCard.writeBitState(0, 1, false); //}); } pauseCommand(buzzer); } //else if (level == WarningEnum.High)//急停 //{ // currentState = CurrentStateEnum.急停; // devContainer.devAxis.stopNow(); // stopNowCommand(); //} //启用报警消除按钮 //this.Invoke(new System.Action(() => //{ // tsbtnWarning.Enabled = true; //})); } object _lockDrawPoints = new object(); /// /// 重新生成缺陷分布(cm2M在内部转换) /// /// Records.DefectInfoList /// 幅宽 /// 卷长度 private void reDrawDefectPoints(string modelName, List lstDefectInfo, double[] XSizeRange=null, double[] YSizeRange=null,bool addSelRect=true) { lock (_lockDrawPoints) { try { UILineOption option; //AddTextEvent(DateTime.Now,$"绘图", $"缺陷分布, W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(lstDefectInfo[lstDefectInfo.Count - 1])}"); var lstData = lstDefectInfo.OrderBy(m => m.Code).ThenBy(m => m.Code).ToList(); if (lstData == null) return; if (XSizeRange == null || YSizeRange == null) option = this.lineChartDefect.Option; else { if (YSizeRange[0] == YSizeRange[1]) { YSizeRange[0] -= YSizeRange[0] / 10f; YSizeRange[1] += YSizeRange[1] / 10f; } YSizeRange[0] /= 100; YSizeRange[1] /= 100; option = new UILineOption(); option.XAxis.Name = "面宽(cm)"; option.YAxis.Name = "长度(米)"; //option.Grid.Top = 20;//边距 option.Grid.Right = 20;//边距 //X轴数据类型 option.XAxisType = UIAxisType.Value; //设置X/Y轴显示范围 option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]); option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]); //坐标轴显示小数位数 option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 1; //X/Y轴画参考线 //option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red)); //option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold)); //option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red)); //option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red)); option.ToolTip.Visible = true; //option.ToolTip.Formatter = "怎么自定义X,Y显示名称??{X}"; option.Title = new UITitle(); option.Title.Text = ""; option.Title.SubText = ""; } option.Series.Clear(); string preCode = ""; UILineSeries series = null; foreach (var item in lstData) { try { if (preCode != item.Code)//加一组新类型及样式 { preCode = item.Code; var one = Config.getDefectItem(modelName, item.Code); if (one == null) { AddTextEvent(DateTime.Now, $"绘图", $"getDefectItem({item.Code}) is null!"); continue; } JObject objItem = one as JObject; Color color = ColorTranslator.FromHtml(objItem.Value("color")); series = option.AddSeries(new UILineSeries(objItem.Value("name"), color));//加一组 series.Symbol = UILinePointSymbol.Star; series.SymbolSize = 4; series.SymbolLineWidth = 2; series.ShowLine = false; series.SymbolColor = color; //数据点显示小数位数(针对当前UILineSeries) series.XAxisDecimalPlaces = 1; series.YAxisDecimalPlaces = 2; //series.Smooth = false; } series.Add(item.CentreX, item.CentreY / 100); //cm -> m } catch (Exception ex) { AddTextEvent(DateTime.Now, $"绘图", $"getDefectItem({item.Code}) is {ex.Message}!"); } } ////加一组框选 if (addSelRect && !option.Series.ContainsKey("SELECT")) { series = option.AddSeries(new UILineSeries("SELECT", Color.Red)); series.Symbol = UILinePointSymbol.Circle; series.SymbolSize = 6; series.SymbolLineWidth = 3; series.ShowLine = false; series.SymbolColor = Color.Red; //数据点显示小数位数(针对当前UILineSeries) series.XAxisDecimalPlaces = 1; series.YAxisDecimalPlaces = 2; //series.Add(1, 1); } //==== //option.GreaterWarningArea = new UILineWarningArea(3.5); //option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold); this.BeginInvoke(new System.Action(() => { this.lineChartDefect.SetOption(option); //series.UpdateYData();//按序号更新Y轴值(可设置值超出范围用于闪烁) })); } catch { } } } /// /// 重新门幅宽度 /// /// /// 卷长度 /// 幅宽 object fklock=new object(); private void reDrawFaceWidth(List points, double[] XSizeRange, double[] YSizeRange) { //AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度, W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(points[points.Count-1])}"); if(YSizeRange[0]== YSizeRange[1]) { YSizeRange[0] -= YSizeRange[0] / 10f; YSizeRange[1] += YSizeRange[1] / 10f; } XSizeRange[0] /= 100; XSizeRange[1] /= 100; //防止超限 XSizeRange[1] += 0.01; YSizeRange[1] += 0.1; UILineOption option = new UILineOption(); option.XAxis.Name = "长度(米)"; option.YAxis.Name = "面宽(cm)"; option.Grid.Top = 20; option.Grid.Right = 20; //X轴数据类型 option.XAxisType = UIAxisType.Value; //设置X/Y轴显示范围 option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]); option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]); //坐标轴显示小数位数 option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 1; //X/Y轴画参考线 //option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red)); //option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold)); //option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red)); //option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red)); option.ToolTip.Visible = true; //option.ToolTip.Formatter = "怎么自定义X,Y显示名称??{X}"; option.Title = new UITitle(); option.Title.Text = ""; option.Title.SubText = ""; Color color = Color.Blue; UILineSeries series = null; series = option.AddSeries(new UILineSeries("面宽", color)); series.Symbol = UILinePointSymbol.Circle; series.ShowLine = true; series.SymbolSize = 1;//4 series.SymbolLineWidth = 1;//2 series.SymbolColor = color; //数据点显示小数位数(针对当前UILineSeries) series.XAxisDecimalPlaces = 2; series.YAxisDecimalPlaces = 1; float x; foreach (var item in points) { x = item[0] / 100; //cm -> m series.Add(x, item[1]); if (x < XSizeRange[0]) break;// AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 1!!!! {x}<{XSizeRange[0]}",WarningEnum.High); if (x > XSizeRange[1]) break;// AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 2!!!! {x}>{XSizeRange[1]}", WarningEnum.High); //if (item[1] < YSizeRange[0]) // AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 3!!!! {item[1]}<{YSizeRange[0]}", WarningEnum.High); //if (item[1] > YSizeRange[1]) // AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 4!!!! {item[1]}>{YSizeRange[1]}", WarningEnum.High); } //==== //option.GreaterWarningArea = new UILineWarningArea(3.5); //option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold); this.BeginInvoke(new System.Action(() => { //lock (fklock) { this.lineChartFaceWidth.SetOption(option); } })); } private void reDrawHouDu(List HDpoints, double[] XSizeRange, double[] YSizeRange) { //AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度, W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(points[points.Count-1])}"); if (YSizeRange[0] == YSizeRange[1]) { YSizeRange[0] -= YSizeRange[0] / 10f; YSizeRange[1] += YSizeRange[1] / 10f; } XSizeRange[0] /= 100; XSizeRange[1] /= 100; //防止超限 XSizeRange[1] += 0.01; YSizeRange[1] += 0.1; this.BeginInvoke(new System.Action(() => { UILineOption option; UILineSeries series1, series2, series3; //if (this.lineChartHouDu.Option.Series.Count > 0) //{ // option = this.lineChartHouDu.Option; // series1 = this.lineChartHouDu.Option.Series["厚度1"]; // series2 = this.lineChartHouDu.Option.Series["厚度2"]; // series3 = this.lineChartHouDu.Option.Series["厚度3"]; // option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]); // option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]); //} //else { option = new UILineOption(); // 设置图例 option.Legend = new UILegend(); // 图例水平布局 option.Legend.Orient = UIOrient.Horizontal; // 图例放置在左上角 option.Legend.Top = UITopAlignment.Top; option.Legend.Left = UILeftAlignment.Left; // 两个图例分别是Bar1和Bar2 option.Legend.AddData(Config.ThicknessNames.Split(',')[0], Color.Blue); option.Legend.AddData(Config.ThicknessNames.Split(',')[1], Color.Red); option.Legend.AddData(Config.ThicknessNames.Split(',')[2], Color.Green); option.XAxis.Name = "长度(米)"; option.YAxis.Name = "厚度(mm)"; option.Grid.Top = 40; option.Grid.Right = 20; //X轴数据类型 option.XAxisType = UIAxisType.Value; //设置X/Y轴显示范围 option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]); option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]); //坐标轴显示小数位数 option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 2; //X/Y轴画参考线 //option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red)); //option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold)); //option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red)); //option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red)); option.ToolTip.Visible = true; //option.ToolTip.Formatter = "怎么自定义X,Y显示名称??{X}"; option.Title = new UITitle(); option.Title.Text = ""; option.Title.SubText = ""; Color color1 = Color.Blue; series1 = null; series1 = option.AddSeries(new UILineSeries(Config.ThicknessNames.Split(',')[0], color1)); series1.Symbol = UILinePointSymbol.Circle; series1.ShowLine = true; series1.SymbolSize = 1;//4 series1.SymbolLineWidth = 1;//2 series1.SymbolColor = color1; series1.XAxisDecimalPlaces = 2; series1.YAxisDecimalPlaces = 2; Color color2 = Color.Red; series2 = null; series2 = option.AddSeries(new UILineSeries(Config.ThicknessNames.Split(',')[1], color2)); series2.Symbol = UILinePointSymbol.Circle; series2.ShowLine = true; series2.SymbolSize = 1;//4 series2.SymbolLineWidth = 1;//2 series2.SymbolColor = color2; series2.XAxisDecimalPlaces = 2; series2.YAxisDecimalPlaces = 2; Color color3 = Color.Green; series3 = null; series3 = option.AddSeries(new UILineSeries(Config.ThicknessNames.Split(',')[2], color3)); series3.Symbol = UILinePointSymbol.Circle; series3.ShowLine = true; series3.SymbolSize = 1;//4 series3.SymbolLineWidth = 1;//2 series3.SymbolColor = color3; series3.XAxisDecimalPlaces = 2; series3.YAxisDecimalPlaces = 2; //判断第一次数据是否为0开始 //if (HDpoints[0].Y_Dis / 100.0 > 0.5) //{ // HDpoints[0].Y_Dis = 0; //} double x; DateTime dt = DateTime.Now; foreach (var item in HDpoints) { x = item.Y_Dis / 100.0 >= 0 ? item.Y_Dis / 100.0 : 1; //cm -> m series1.Add(x, item.Value1); series2.Add(x, item.Value2); series3.Add(x, item.Value3); if (x < XSizeRange[0]) break;// AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 1!!!! {x}<{XSizeRange[0]}",WarningEnum.High); if (x > XSizeRange[1]) break;// AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 2!!!! {x}>{XSizeRange[1]}", WarningEnum.High); //if (item.Value1 < YSizeRange[0]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 3!!!! {item.Value1}<{YSizeRange[0]}", WarningEnum.High); //if (item.Value1 > YSizeRange[1]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 4!!!! {item.Value1}>{YSizeRange[1]}", WarningEnum.High); //if (item.Value2 < YSizeRange[0]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 5!!!! {item.Value2}<{YSizeRange[0]}", WarningEnum.High); //if (item.Value2 > YSizeRange[1]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 6!!!! {item.Value2}>{YSizeRange[1]}", WarningEnum.High); //if (item.Value3 < YSizeRange[0]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 7!!!! {item.Value3}<{YSizeRange[0]}", WarningEnum.High); //if (item.Value3 > YSizeRange[1]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 8!!!! {item.Value3}>{YSizeRange[1]}", WarningEnum.High); if ((DateTime.Now - dt).Seconds > 1) { AddTextEvent(DateTime.Now, $"绘图", $"测厚超时!!!!", WarningEnum.High, false); break; } } } //double x; //DateTime dt = DateTime.Now; //var item = HDpoints; //x = item.Y_Dis / 100.0; //cm -> m //series1.Add(x, item.Value1); //series2.Add(x, item.Value2); //series3.Add(x, item.Value3); //==== //option.GreaterWarningArea = new UILineWarningArea(3.5); //option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold); this.lineChartHouDu.SetOption(option); })); } private delegate void AddTextDelegate(DateTime time,string tag, string msg, WarningEnum level, bool Show); private void AddTextEvent(DateTime now, string tag, string msg, WarningEnum level = WarningEnum.Normal, bool Show = true) { try { if (InvokeRequired) { Invoke(new AddTextDelegate(AddTextEvent), new object[] { now, tag, msg, level, Show }); } else { if (tag != null && tag != "") tag = $" - [{tag}]"; //var now = DateTime.Now; msg = now.ToString("HH:mm:ss fff") + tag + " - " + msg; //cont = MyHelper.subString(cont, 300); //写日志,warn和error日志直接写 writeLog(now, level, msg); // //if (type > 0) // cont = $"{cont}"; if (Show) { //msg = (level == WarningEnum.Normal ? "B" : level == WarningEnum.Low ? "Y" : "R") + msg; msg = (level == WarningEnum.Normal ? "" : level == WarningEnum.Low ? "Y" : "R") + msg; //this.Invoke(new System.Action(() => //{ if (this.lstboxLog.Items.Count > 1000) this.lstboxLog.Items.Clear(); lstboxLog.Items.Insert(0, msg); //})); } //日志滚动 //lstLog.SelectedIndex = lstLog.Items.Count - 1; //开启云端 if ((init_Cloud) && (level != WarningEnum.Normal)) { //上传报警状态和信息 string statusStr = level == WarningEnum.Normal ? "正常" : level == WarningEnum.Low ? "警告" : "系统报警"; cloudMgr.SendTopic("device/attributes", $"{{\"status\": \"{statusStr}\", \"alm\": \"{tag}-{msg}\", " + $"\"name\": \"{Config.CloudThisName}\"}}"); } } } catch (Exception ex) { //MessageBox.Show("AddTextEvent ex=(" + ex.Message + ")", "提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, 0); } } private void writeLog(DateTime now, WarningEnum level, string text) { string directory = Config.LogPath + "\\" + DateTime.Now.ToString("yyyyMM") + "\\"; //if (type == 0) directory = Application.StartupPath + "\\Log\\Info\\"; //else if (type == 1) directory = Application.StartupPath + "\\Log\\Warn\\"; //else directory = Application.StartupPath + "\\Log\\Error\\"; if (!System.IO.Directory.Exists(directory)) System.IO.Directory.CreateDirectory(directory); File.AppendAllText(directory + now.ToString("yyyyMMdd") + ".log", text + "\r\n"); } #endregion private void FHome_Load(object sender, EventArgs e) { var defectList = Config.LoadDefectItemList(); ucColorListDefect.initData(defectList); this.lineChartDefect.SetOption(new UILineOption()); this.lineChartFaceWidth.SetOption(new UILineOption()); this.lineChartHouDu.SetOption(new UILineOption()); //判断是否连接云端 if (Config.cloud_open >0) { AddTextEvent(DateTime.Now, "设备启动", $"连接云端"); if (cloudMgr.ConnectCloud(Config.cloud_ip, Config.cloud_port, Config.cloud_username, Config.cloud_password)) { init_Cloud = true; AddTextEvent(DateTime.Now, "云端数据", $"开启云端连接"); //开启云端 if (init_Cloud) { //上传报警状态和信息 string statusStr = "正常" ; cloudMgr.SendTopic("device/attributes", $"{{\"status\": \"{statusStr}\", \"alm\": \"系统运行-正常启动软件\", " + $"\"name\": \"{Config.CloudThisName}\"}}"); } } else AddTextEvent(DateTime.Now, "云端数据", "云端连接失败!", WarningEnum.Low); } //if (Config.OpenClearPic) // ClearPic(Config.ImagePath, Config.ClearDays); } private void FHome_Shown(object sender, EventArgs e) { //picScanner1.BackColor = Color.Red; //picScanner2.BackColor = Color.Green; picScanner1.Width = picScanner2.Width = pnlScannerImg.ClientSize.Width / 2 - 5; picScanner2.Left = picScanner1.Width + 5; uilbKF.Top = 8; uilbHD.Top = 8; this.btnHeight.Left = this.btnClearAlm.Left + (this.btnClearAlm.Left - this.btnPause.Left); this.btnCut.Left = this.btnHeight.Left + (this.btnHeight.Left - this.btnClearAlm.Left); this.btnFenJuan.Left = this.btnCut.Left + (this.btnCut.Left - this.btnHeight.Left); if (Config.OpenHouDuJiLu) { uiTitlePanel4.Left = uiTitlePanel3.Left; uiTitlePanel4.Width = (uiTitlePanel3.Width - 5) / 2; uiTitlePanel8.Left = uiTitlePanel4.Left + uiTitlePanel4.Width + 5; uiTitlePanel8.Width = uiTitlePanel4.Width; } else { uiTitlePanel4.Left = uiTitlePanel3.Left; uiTitlePanel4.Width = uiTitlePanel3.Width; uiTitlePanel8.Visible = false; } numBzLen.Text = Config.orderWarnningLen.ToString(); } //开机 private Thread t_test0; private Thread t_test1; private Thread t_test2; private Thread t_test3; private string _prebathid = ""; private int _reelno = 0; //当前产品需裁孔位 //private int MarginHoleWidth = 0; private void btnOpen_Click(object sender, EventArgs e) { this.Activate(); //this.txtNote.Text = (currProductModel == null ? "NO" : currProductModel.Name); Config.LoadAllConfig(); //设置程序最小/大线程池 // Get the current settings. int minWorker, minIOC; ThreadPool.GetMinThreads(out minWorker, out minIOC); ThreadPool.SetMinThreads(25, minIOC); //ThreadPool.SetMaxThreads(256, 256); //DefectLib dl = new DefectLib(); //dl.start(); //加载寻边模型 OpenCVUtil.LoadEdgeMode(); this.btnOpen.Enabled = false; _cts = new CancellationTokenSource(); this.resetUIValue(); AddTextEvent(DateTime.Now,"设备启动", $"正在启动硬件设备(版本:v{ Assembly.GetExecutingAssembly().GetName().Version.ToString()})。。。"); warningLevel = WarningEnum.Normal; this.btnStart.Enabled = this.btnEnd.Enabled = this.btnPause.Enabled = false; //后台线程回调事件 devContainer = new DevContainer(); devContainer.StateChange = (state, msg) => { if (state) { currentState = CurrentStateEnum.初始; AddTextEvent(DateTime.Now,"设备启动", $"启动成功,请点开始验布按钮!"); //全局中断 devContainer.devIOCard.INEvent = globalBreakEvent; // I/O reset后,输出默认状态 if (devContainer.devIOCard.IsInit) { AddTextEvent(DateTime.Now,"复位", $"I/O复位..."); if (!devContainer.devIOCard.reset()) { AddTextEvent(DateTime.Now,"复位", "I/O板卡复位失败!", WarningEnum.High); return; } if (!devContainer.io_output(CMDName.IO默认输出)) { //AddTextEvent(DateTime.Now,"复位", "I/O板卡复位默认值失败!", WarningEnum.High); //return; } int portIndex = 0; foreach(var data in devContainer.devIOCard.DIData) AddTextEvent(DateTime.Now,"I/0状态", $"DIData: {portIndex++}-{Convert.ToString(data, 2)}"); } devContainer.OutDebugEvent = (tag, debugInfo) => { AddTextEvent(DateTime.Now,tag, debugInfo); }; // this.Invoke(new System.Action(() => { this.btnOpen.Enabled = false; this.btnClose.Enabled = true; this.btnStart.Enabled = true; this.tcbarLightValue.Enabled = true; tcbarLightValue.Value=devContainer.devLight.getDigitalValue(1); })); devContainer.libPhoto.QueueCountEvent = (count) => { this.BeginInvoke(new System.Action(() => { this.lblWaitImageCount.Text = count.ToString(); })); }; devContainer.libDefect.QueueCountEvent = (type, count) => { this.BeginInvoke(new System.Action(() => { switch (type) { case 0: this.lblDefectQueue0.Text = count.ToString(); break; case 1: this.lblDefectQueue1.Text = count.ToString(); break; case 2: this.lblDefectQueue2.Text = count.ToString(); break; } })); }; //在【暂停】和【运行中】时都可以扫码,扫码后即开始即结束上一卷(如存在),自动开始下一卷,等待相机照片回调 devContainer.devCodeScanner.ScanerEvent = (barCode) => { int errCode = 0; try { //AddTextEvent(DateTime.Now,"扫码", $"{code}:{currentState.ToString()}"); //if (!devContainer.state || string.IsNullOrWhiteSpace(barCode) // || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停)) // return; if (!devContainer.state || string.IsNullOrWhiteSpace(barCode) || (currentState != CurrentStateEnum.初始 )) return; //明新二维码解析 if (Config.CustomerName == "MX") { try { JObject codeJson = JObject.Parse(barCode); barCode = codeJson.Value("id"); } catch (Exception ex) { AddTextEvent(DateTime.Now, "扫码", $"产品条码({barCode})解析失败!{ex.Message}", WarningEnum.High); return; } } string barCodeName="",len = "0", batchId = "", reelId = "", erpID = "", sDefectType = ""; string PJXTBH = ""; string mXCL = "", ysXCL = ""; string showModelname; if (!string.IsNullOrWhiteSpace(Config.ErpDBConStr) && !string.IsNullOrWhiteSpace(Config.ErpSql) && !string.IsNullOrWhiteSpace(barCode)) { AddTextEvent(DateTime.Now,"扫码", $"产品条码({barCode})到ERP查询对应数据...", WarningEnum.Normal); DataRow rowData = null; ; if (Config.CustomerName == "XCL") { var datatb = this.loadErpDataTable(barCode); if (datatb == null || datatb.Rows.Count == 0) { AddTextEvent(DateTime.Now, "扫码", $"产品条码({barCode})无对应ERP数据,不做响应!", WarningEnum.Low); return; } if (datatb.Rows.Count > 1) { SelectReelFrm srf = new SelectReelFrm(datatb); srf.Render(); srf.Text = "ERP卷号选择"; srf.ShowDialog(); if (srf.IsOK) { PJXTBH = datatb.Rows[srf.RowIndex][0].ToString(); datatb.Columns.RemoveAt(0); datatb.Columns.RemoveAt(0); rowData = datatb.Rows[srf.RowIndex]; AddTextEvent(DateTime.Now, "卷号选择", $"Index({srf.RowIndex})-批号:{srf.SelectBatch},卷号:{srf.SelectReel},长度:{srf.SelectLen}!"); } else { AddTextEvent(DateTime.Now, "卷号选择", $"未选择卷号!", WarningEnum.High); srf.Dispose(); return; } srf.Dispose(); } else { PJXTBH = datatb.Rows[0][0].ToString(); datatb.Columns.RemoveAt(0); datatb.Columns.RemoveAt(0); rowData = datatb.Rows[0]; } } else { rowData = this.loadErpData(barCode); if (rowData == null) { AddTextEvent(DateTime.Now, "扫码", $"产品条码({barCode})无对应ERP数据,不做响应!", WarningEnum.Low); return; } } barCodeName = rowData[0].ToString(); if (rowData.ItemArray.Length > 1) len = rowData[1].ToString(); if (rowData.ItemArray.Length > 2) batchId = rowData[2].ToString(); if (rowData.ItemArray.Length > 3) reelId = rowData[3].ToString(); if (Config.CustomerName == "MX") { if (rowData.ItemArray.Length > 4) erpID = $"{rowData[4]}@{barCodeName}"; } else if (Config.CustomerName == "XCL") { //获取材质 颜色 if (rowData["SFMM"].ToString() == "Y") mXCL = "磨毛"; else if (rowData["SFQC"].ToString() == "Y") mXCL = "绒面"; else mXCL = "光面"; } } else barCodeName = barCode;//没有ERP对应关系时直接使用条码做为品名 errCode = 1; Product productInfo = null; string pcode = ""; string[] codes = new string[5]; if (Config.CustomerName != "MX" && Config.CustomerName != "XCL") { //SHNY-PX-6-*** codes = barCodeName.Split(new char[] { '-' }); if (codes.Length < 4) { AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName})格式错误,不做响应!", WarningEnum.Low); return; } //新开始 this.resetUIValue(false); errCode = 2; //加载新产品 pcode = "1-" + codes[2]; if (codes[1] == "0" || Config.SuedeList1.Contains(codes[1])) pcode = "0-" + codes[2]; #if false else pcode = codes[1] + "-" + codes[2]; #elif HX_LOD else pcode = "1-" + codes[2]; #else else if (codes[1] == "1" || Config.SuedeList2.Contains(codes[1])) pcode = "1-" + codes[2]; else if (codes[1] == "2" || Config.SuedeList3.Contains(codes[1])) pcode = "2-" + codes[2]; else if (codes[1] == "3" || Config.SuedeList4.Contains(codes[1])) pcode = "3-" + codes[2]; else if (codes[1] == "4" || Config.SuedeList5.Contains(codes[1])) pcode = "4-" + codes[2]; else if (codes[1] == "5" || Config.SuedeList6.Contains(codes[1])) pcode = "5-" + codes[2]; else pcode = "1-" + codes[2]; #endif productInfo = svcProduct.GetModelNav(pcode); //frmProduct.loadProduct(code); } else if(Config.CustomerName == "MX") { //新开始 this.resetUIValue(false); AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName}),ERP-ID:{erpID}!", WarningEnum.Normal); productInfo = svcProduct.GetModelNavByErpID(erpID); if(productInfo == null) { //添加配方 AddErpFrm frm = new AddErpFrm(erpID); frm.Render(); frm.Text = "绑定ERP信息"; frm.ShowDialog(); if (frm.IsOK) { AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName})-ERP_ID({erpID})对应配方添加!"); productInfo = svcProduct.GetModelNavByErpID(erpID); } else { AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName})-ERP_ID({erpID})对应配方不存在,请先添加ERP绑定设置,暂停设备!", WarningEnum.High); warning(WarningEnum.Low);//暂停 return; } frm.Dispose(); } pcode = barCodeName; codes[0] = "MX"; codes[1] = productInfo.Material; codes[2] = productInfo.Color.ToString(); } else if (Config.CustomerName == "XCL") { erpID = barCodeName; //新开始 this.resetUIValue(false); AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName}),ERP-ID:{erpID}!", WarningEnum.Normal); productInfo = svcProduct.GetModelNavByErpID(erpID); if (productInfo == null) { //无配方根据材质,颜色自动绑定 var getColor = barCodeName.Split(new char[] { '-' }); if (getColor[2].Trim() == "0096" || getColor[2] == "0097" || getColor[2] == "0098") ysXCL = "黑色"; else if (getColor[2].Trim() == "0095") ysXCL = "灰色"; else if (getColor[2].Trim() == "01" || getColor[2].Trim() == "02" || getColor[2].Trim() == "0001" || getColor[2].Trim() == "0002") ysXCL = "白色"; //获取材质 string[] Material = new string[6]; Material[0] = Config.materialNameList.FirstOrDefault(x => x.Value("code") == 0).Value("name"); Material[1] = Config.materialNameList.FirstOrDefault(x => x.Value("code") == 1).Value("name"); Material[2] = Config.materialNameList.FirstOrDefault(x => x.Value("code") == 2).Value("name"); Material[3] = Config.materialNameList.FirstOrDefault(x => x.Value("code") == 3).Value("name"); Material[4] = Config.materialNameList.FirstOrDefault(x => x.Value("code") == 4).Value("name"); Material[5] = Config.materialNameList.FirstOrDefault(x => x.Value("code") == 5).Value("name"); var lstColor = Config.colorNameList.Select(x => new { code = x.Value("code"), name = x.Value("name") }).ToList(); string mCode = ""; if (mXCL == Material[0]) mCode = "0"; else if (mXCL == Material[1]) mCode = "1"; else if (mXCL == Material[2]) mCode = "2"; else if (mXCL == Material[3]) mCode = "3"; else if (mXCL == Material[4]) mCode = "4"; else if (mXCL == Material[5]) mCode = "5"; //获取颜色 int yscode = -1; var tp = lstColor.Find(x => x.name == ysXCL); if (tp != null) yscode = tp.code; AddTextEvent(DateTime.Now, "新材料ERP解析", $"色号:({getColor[2]}-{ysXCL}-{yscode}),材质:{mXCL}-{mCode}!", WarningEnum.Normal); var allList = svcProduct.GetListNav(); var find = allList.Find(x => x.Color == yscode && x.Material == mCode); if (find == null) { //添加配方 AddErpFrm frm = new AddErpFrm(erpID); frm.Render(); frm.Text = "绑定ERP信息"; frm.ShowDialog(); if (frm.IsOK) { AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName})-ERP_ID({erpID})对应配方添加!"); productInfo = svcProduct.GetModelNavByErpID(erpID); } else { AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName})-ERP_ID({erpID})对应配方不存在,请先添加ERP绑定设置,暂停设备!", WarningEnum.High); warning(WarningEnum.Low);//暂停 return; } frm.Dispose(); } else productInfo = find; } pcode = barCodeName; codes[0] = "XCL"; codes[1] = productInfo.Material; codes[2] = productInfo.Color.ToString(); } Records record; lock (lockCurrKey) { errCode = 3; //保存,这里队列图片可能还未检测完 if (currKey > 0) { string szBatchId, szReelId; double ldErpLen ; szBatchId = txtBatchId.Text.Trim(); szReelId = txtReelId.Text.Trim(); ldErpLen = Convert.ToDouble(numErpLen.Text.Trim()); if (radioButton1.Checked) sDefectType = "成检"; else sDefectType = "半检"; //BatchId = code,//code[2] //ReelId = "1",//code[3] int mykey = currKey; //Task.Run(() => { saveCurrRecord(mykey, szBatchId, szReelId, ldErpLen); }); saveCurrRecord(mykey, szBatchId, szReelId, ldErpLen); currKey = 0; } if (productInfo == null) { AddTextEvent(DateTime.Now,"扫码", $"编码({pcode})对应配方不存在,请先添加产品配方设置,暂停设备!", WarningEnum.High); warning(WarningEnum.Low);//暂停 this.BeginInvoke(new System.Action(() => { frmProduct.loadProduct(pcode);//转到新建编码 })); return; } //加载model对应label JArray defectItemList = new JArray(); if(Config.LoadModelDefectItemList(productInfo.ModelName, out defectItemList)) AddTextEvent(DateTime.Now, "标签", $"加载模型({productInfo.ModelName})对应的label!", WarningEnum.Normal); else AddTextEvent(DateTime.Now, "标签", $"模型({productInfo.ModelName})无对应的label,使用默认!", WarningEnum.Normal); ucColorListDefect.initData(defectItemList); //界面显示当前模型标准 showModelname = GetModelShowName(productInfo); errCode = 4; var now = DateTime.Now; currKey = now.Hour * 10000 + now.Minute * 100 + now.Second; _residueWarnningLenStop = _orderWarnningLenStop = false; //var materialItem = codes[0]+"-"+ codes[1]; var colorItem = Config.getColorItem(int.Parse(codes[2])); if (!string.IsNullOrEmpty(batchId) && _prebathid == batchId) _reelno++; else _reelno = 0; //MarginHoleWidth = productInfo.MarginHoleWidth; record = new Records() { currKey = currKey, ProductId = productInfo.Id, ProductInfo = productInfo,//后面计算合格时用 Color = (colorItem == null ? "未知" : colorItem["name"].ToString()), Material = codes[0] + "-" + codes[1],// (materialItem == null ? "未知" : materialItem["name"].ToString()), BarCode = barCode, BarCodeName = barCodeName, ErpLen = double.Parse(len), BatchId = batchId, ReelId = reelId, ReelNo = _reelno, PartReelId = "", ModifyUserCode = Config.loginUser.Code, CreateUserCode = Config.loginUser.Code, DefectInfoList = new List(), UserName = Config.loginUser.Name, WorkTeam = Config.loginUser.WorkTeam, PJXTBH = PJXTBH, DefectType = sDefectType, }; //加入上传数据 CurrUploadDataRecords = new UploadDataRecords() { Color = (colorItem == null ? "未知" : colorItem["name"].ToString()), Material = codes[0] + "-" + codes[1],// (materialItem == null ? "未知" : materialItem["name"].ToString()), BarCode = barCode, BarCodeName = barCodeName, ErpLen = double.Parse(len), BatchId = batchId, ReelId = reelId, Name = productInfo.Name, Spec = productInfo.Spec, LightValue = productInfo.LightValue, ExposureTime = productInfo.ExposureTime, Gain = productInfo.Gain, QualifiedLimitList = productInfo.QualifiedLimitList, GradeLimitList = productInfo.GradeLimitList, ModelName = productInfo.ModelName, DefectAreaLimit = productInfo.DefectAreaLimit, DefectCountLimit = productInfo.DefectCountLimit, DefectPauseForUser = productInfo.DefectPauseForUser, DefectPauseOption = productInfo.DefectPauseOption, DefectCntLength = productInfo.DefectCntLength, WarnDefect = productInfo.WarnDefect, ClassType = productInfo.ClassType, HalconAreaThr = productInfo.HalconAreaThr, ModifyUserCode = Config.loginUser.Code, CreateUserCode = Config.loginUser.Code, DefectInfoList = new List(), cm2px_x = Config.cm2px_x, cm2px_y = Config.cm2px_y, UserName = Config.loginUser.Name, WorkTeam = Config.loginUser.WorkTeam }; #if UPDATA if (!svcRecord.InsertNav(record)) { AddTextEvent(DateTime.Now, "数据预存", $"数据预存失败!", WarningEnum.High); return; } var trecord = svcRecord.GetRecordsNav(record.BarCode, record.BarCodeName); if(trecord == null) { AddTextEvent(DateTime.Now, "数据预存", $"预存数据获取失败失败!", WarningEnum.High); return; } else { AddTextEvent(DateTime.Now, "数据预存", $"产品条码({trecord.BarCode}),创建时间({trecord.CreateTime})", WarningEnum.Normal); } trecord.ProductInfo = productInfo; htTask.Add(currKey, trecord); #else htTask.Add(currKey, record); #endif } errCode = 8; // errCode = 9; AddTextEvent(DateTime.Now,"扫码", $"品名({barCodeName}),加载产品信息({productInfo.Code})完成,加载配方(光源={productInfo.LightValue},曝光={productInfo.ExposureTime},增益={productInfo.Gain})..."); errCode = 10; if (productInfo.LightValue > 0)//光源 - 通道0 devContainer.devLight.setDigitalValue(1, productInfo.LightValue); errCode = 11; if (productInfo.ExposureTime > 0 || productInfo.Gain > 0)//相机曝光 增益 { devContainer.devCamer1.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1)); devContainer.devCamer2.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1)); } errCode = 15; AddTextEvent(DateTime.Now,"扫码", $"品名({barCodeName}),配方设置完成:光源={productInfo.LightValue},曝光={productInfo.ExposureTime}"); //加载模型 if(!devContainer.libDefect.LoadModel(productInfo.ModelName)) { AddTextEvent(DateTime.Now, "模型预加载", $"模型加载异常({errCode})请检测模型路径:{productInfo.ModelName}", WarningEnum.High); return; } //注意,这里和修改页共享操作(UI操作),注意冲突 this.Invoke(new System.Action(() => { if (Config.CustomerName != "XCL") this.txtBarCode.Text = ""; else this.txtBarCode.Text = batchId; this.txtBarCodeName.Text= barCodeName; //txtBatchId.Text = record.BatchId; //txtReelId.Text = record.ReelId; this.numErpLen.Text = len; this.txtBatchId.Text = batchId; this.txtReelId.Text = reelId; this.txtDefectName.Text = showModelname; //暂时全部放开 //this.btnStart.Enabled = true; //this.btnEnd.Enabled = true; //this.btnPause.Enabled = true; // this.swcDefectPauseForUser.Active = this.defectPauseForUser = productInfo.DefectPauseForUser; })); // //ptStopWatch.Reset(); pStopWatch.Restart(); errCode = 19; //扫码成功 _IsGetErpCode = true; } catch (Exception ex) { AddTextEvent(DateTime.Now,"扫码", $"异常({errCode}):{ex.Message}", WarningEnum.High); } }; //相机回调出照片 #if NT #else devContainer.devCamer1.ScanEvent = callBackScanMatEvent; devContainer.devCamer2.ScanEvent = callBackScanMatEvent; #endif //devContainer.devScannerGentl1.ScanEventPath = callBackScanPathEvent; //devContainer.devScannerGentl2.ScanEventPath = callBackScanPathEvent; devContainer.devCamer1.PhotoNumCacheEvent = (num) => { this.BeginInvoke(new System.Action(() => { this.lblScanner1Cache.Text =num.ToString(); })); }; devContainer.devCamer2.PhotoNumCacheEvent = (num) => { this.BeginInvoke(new System.Action(() => { this.lblScanner2Cache.Text = num.ToString(); })); }; devContainer.devPlc.RuningStateChangeEvent = (runningState) => { AddTextEvent(DateTime.Now,"PLC", $"当前状态为:{(runningState ? "运行中" : "暂停")}"); if (runningState) this.startCommand(); else this.pauseCommand(); }; //devContainer.devIOCard.INEvent = (i,value) => //{ // AddTextEvent(DateTime.Now,"I/O", $"INEvent 当前值:{i}-{value}"); // if (compareIOInput(CMDName.启动按钮)) // { // this.startCommand(); // } // else if (compareIOInput(CMDName.暂停按钮)) // { // this.pauseCommand(true); // } //}; } else { AddTextEvent(DateTime.Now,"设备启动", $"启动失败,{msg}", WarningEnum.High); this.Invoke(new System.Action(() => { this.btnOpen.Enabled = true; this.btnClose.Enabled = false; })); } }; devContainer.WarningEvent = (now,level, msg) => { AddTextEvent(DateTime.Now,$"设备事件", msg, level, false); if (level == WarningEnum.High) Task.Run(() => warning(level, true)); }; devContainer.start(this.picScanner1, this.picScanner2); //devContainer.start(IntPtr.Zero,IntPtr.Zero); #if NT t_test0 = new System.Threading.Thread(GetLenAndSpd); t_test0.IsBackground = true; t_test0.Start(); t_test1 = new System.Threading.Thread(Cam1ThreadFunction); t_test1.IsBackground = true; t_test1.Start(); t_test2 = new System.Threading.Thread(Cam2ThreadFunction); t_test2.IsBackground = true; t_test2.Start(); t_test3 = new System.Threading.Thread(MainThreadFunction); t_test3.IsBackground = true; t_test3.Start(); #endif } private string GetModelShowName(Product productInfo) { string[] Material = new string[6]; string pdtName = ""; Material[0] = Config.materialNameList.FirstOrDefault(x => x.Value("code") == 0).Value("name"); Material[1] = Config.materialNameList.FirstOrDefault(x => x.Value("code") == 1).Value("name"); Material[2] = Config.materialNameList.FirstOrDefault(x => x.Value("code") == 2).Value("name"); Material[3] = Config.materialNameList.FirstOrDefault(x => x.Value("code") == 3).Value("name"); Material[4] = Config.materialNameList.FirstOrDefault(x => x.Value("code") == 4).Value("name"); Material[5] = Config.materialNameList.FirstOrDefault(x => x.Value("code") == 5).Value("name"); var lstColor = Config.colorNameList.Select(x => new { code = x.Value("code"), name = x.Value("name") }).ToList(); if (productInfo.Material == "0") pdtName += Material[0]; else if (productInfo.Material == "1") pdtName += Material[1]; else if (productInfo.Material == "2") pdtName += Material[2]; else if (productInfo.Material == "3") pdtName += Material[3]; else if (productInfo.Material == "4") pdtName += Material[4]; else if (productInfo.Material == "5") pdtName += Material[5]; else pdtName += "错误材质"; var tp = lstColor.Find(x => x.code == productInfo.Color); if (tp != null) pdtName += "_" + tp.name; else pdtName += "_无效颜色"; return pdtName; } private DataRow loadErpData(string barCode) { var paramList = new List() { new SugarParameter("@code", barCode) }; Stopwatch stopwatch = Stopwatch.StartNew(); #if Oracle var data = Utils.DBUtils.execSql(Config.ErpSql, paramList, SqlSugar.DbType.Oracle); #else var data = Utils.DBUtils.execSql(Config.ErpSql, paramList); #endif if (data == null || data.Rows.Count < 1) { AddTextEvent(DateTime.Now,"Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, 无数据!", WarningEnum.Normal); return null; } AddTextEvent(DateTime.Now,"Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal); return data.Rows[0]; //Task.Run(() => //{ // try // { // var paramList = new List() { // new SugarParameter("@code", code) // }; // Stopwatch stopwatch = Stopwatch.StartNew(); // var data = Utils.DBUtils.execSql(Config.ErpSql, paramList); // AddTextEvent(DateTime.Now,"Erp查询结果", $"{code}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal); // if (data != null && data.Rows.Count > 0) // { // this.Invoke(new System.Action(() => // { // this.numErpLen.Text = data.Rows[0][0].ToString(); // if (data.Columns.Count > 1) this.txtBatchId.Text = data.Rows[0][1].ToString(); // if (data.Columns.Count > 2) this.txtReelId.Text = data.Rows[0][2].ToString(); // })); // } // } // catch (Exception ex) // { // AddTextEvent(DateTime.Now,"Erp查询异常", $"{code}:{ex.Message}", WarningEnum.Low); // } //}); } private DataTable loadErpDataTable(string barCode) { var paramList = new List() { new SugarParameter("@code", barCode) }; Stopwatch stopwatch = Stopwatch.StartNew(); #if Oracle var data = Utils.DBUtils.execSql(Config.ErpSql, paramList, SqlSugar.DbType.Oracle); #else var data = Utils.DBUtils.execSql(Config.ErpSql, paramList); #endif if (data == null || data.Rows.Count < 1) { AddTextEvent(DateTime.Now, "Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, 无数据!", WarningEnum.Normal); return null; } AddTextEvent(DateTime.Now, "Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal); return data; } private class ScanPhotoInfo { /// /// /// /// /// 1-n 第1张会把1改为0 /// public ScanPhotoInfo(int _devIndex,int _photoIndex,string _path) { devIndex = _devIndex; photoIndex = _photoIndex; path = _path; } public ScanPhotoInfo(int _devIndex, int _photoIndex, Mat _mat) { devIndex = _devIndex; photoIndex = _photoIndex; mat = _mat; } public int devIndex { get; set; } /// /// 0-n /// public int photoIndex { get; set; } public string path { get; set; } public Mat mat { get; set; } } //private List> scanPhotoQueue1 = new List>(); /// /// 存放相机1/2的实时图像(3-多容错1帧) /// private ScanPhotoInfo[] scanPhotos=new ScanPhotoInfo[3]; private void callBackScanPathEvent(int num, string path, int devIndex) //ScanEvent { AddTextEvent(DateTime.Now,"拍照", $"相机({devIndex})采集图索到图像({num}):{path}!"); } bool firstTest = true; #region 中断 /// /// 中断工序运行 /// /// private bool isBreakProcessRun() { //if (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停)) return (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停)); } #endregion #region 长度与速度流程 #region 计米器位置和速度 /// /// 分卷上次长度 /// private double ActiveSpeed = 0; //实时位置 private double ActiveDis = 0; private object LockSpd = new object(); private object LockDis = new object(); private void SetSpd(double spd) { lock (LockSpd) { ActiveSpeed = spd; } } private double GetSpd() { double spd; lock (LockSpd) { spd = ActiveSpeed; } return spd; } private void SetDis(double dis) { lock (LockDis) { ActiveDis = dis; } } private double GetDis() { double dis; lock (LockDis) { dis = ActiveDis; } return dis; } #endregion #region 计米停车缺陷管理 private object lock_defectPuase = new object(); /// /// 二次判定缺陷 /// private List defectPuaseList = new List(); /// /// 待定缺陷 /// private List defectWaitList = new List(); public void DelFirstDefect(DefectInfo df) { lock (lock_defectPuase) { defectPuaseList.RemoveAll(m => m.PhotoIndex == df.PhotoIndex && m.PicY < (df.PicY + 10)); } return; } private DefectInfo GetDefectInfoByIndex(int index) { DefectInfo dt = null ; lock (lock_defectPuase) { if (defectPuaseList.Count > 0) dt = defectPuaseList[index].CloneModel(); } return dt; } private int GetDefectPuaseListCnt() { int cnt = 0; lock (lock_defectPuase) { cnt = defectPuaseList.Count; } return cnt; } private List GetDefectPuaseListByIndex(int Pindex) { List < DefectInfo >list = null; lock (lock_defectPuase) { //return defectPuaseList.Where(m => m.PhotoIndex == Pindex).ToList().CloneModel(); list = defectPuaseList.Where(m => m.PhotoIndex == Pindex).ToList(); } return list; } #endregion /// /// 第一次计米启用 /// private bool JmFtStart = false; //计算速度用,计算实时速度 private Stopwatch pRunSpeedWatch = new Stopwatch(); //报警上升沿 GetPN pn = new GetPN(); //模拟计米数据 private double jmTest = 0; private bool IsTopAlm = false; /// /// 获取速度和长度 /// private void GetLenAndSpd() { int errStep = 0; double stl = 0; //计米起始位置 double etl = 0; //计米结束位置 double spl = 0; //计算速度计米位置 double yqjimi = 0; //计米长度 double cehouDis = 0;//测厚位置记录 double UseTime = 1; double preSpd = 0;//上次速度,防止速度出差 double rioSpd = 0.3;//过冲 bool haveNG = false; double hdJMDis = 0; //厚度计米间隔计米结束位置 AddTextEvent(DateTime.Now, "传感器流程", $"流程启动!"); while (true) { int spdcnt = 0; int overspd = 0; try { if (_cts.IsCancellationRequested) break; if (true) { ////暂停开始 //stopWatch.Start(); do { if (currKey > 0 && currentState == CurrentStateEnum.运行中) { Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records; if(curRecord == null) { AddTextEvent(DateTime.Now, $"流程运行", $"key={currKey},无数据!", WarningEnum.Normal, false); continue; } #region 实时速度 #if JM errStep = 1; #if OnLine double length = devContainer.GetLength(); #else //模拟获取计米数据 double length = jmTest; jmTest += 0.2; #endif if (length < 9999) { haveNG = false; curRecord.Len = length; if (!JmFtStart) { //第一次记录起始数据 stl = 0; spl = 0; cehouDis = 0; hdJMDis = 0; JmFtStart = true; yqjimi = 0; pRunSpeedWatch.Restart(); } else { errStep = 2; //1s计算一次实时速度 double dt = pRunSpeedWatch.ElapsedMilliseconds; if (dt / 1000.0d > UseTime) { double spddis = Math.Abs(length - spl); spl = length; double runOnePicTime = dt / 1000.0d / (60.0d);//总时间 分 double spd = Math.Round(spddis / runOnePicTime, 2); //if (spd !=0&&((Math.Abs(spd - preSpd) / preSpd) > rioSpd)) //{ // spd = (Math.Abs(spd - preSpd))/4 + preSpd; //} errStep = 3; preSpd = spd; SetSpd(spd); if (spdcnt > 2) { AddTextEvent(DateTime.Now, $"计米对比", $"计米器距离{Math.Round(spddis, 2)},计米速度{Math.Round(spd, 2)},计米时间{Math.Round(runOnePicTime, 4)}", WarningEnum.Normal, false); spdcnt = 0; } spdcnt++; //重新计时 pRunSpeedWatch.Restart(); } errStep = 4; etl = length;//记录当前读数 yqjimi = Math.Round((etl - stl) / 1.00, 2); //记录长度 SetDis(yqjimi); } lock (lockCurrKey) { errStep = 5; curRecord.Len = yqjimi + Config.JMOffset; curRecord.TimeLen = pStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分 } double tRunSpd = GetSpd();//1s计算的实时速度 this.BeginInvoke(new System.Action(() => { AddTextEvent(DateTime.Now, $"记录", $"(计米{yqjimi}米), 速度:{tRunSpd}米/分", WarningEnum.Normal, false); this.lblLen.Text = $"{yqjimi + Config.JMOffset}米";//$"{lenMi}米"; this.lblSpeed.Text = $"速度:{tRunSpd}米/分";//$"速度:{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分"; })); //速度超速 65m/min 切多次 进行报警 if(Config.OpenOverSpeed) { if(overspd > 5 && tRunSpd >(65)) { overspd = 0; //报警 Task.Run(async () => { devContainer.io_output(CMDName.蜂鸣器输出, true, true, 5000); await Task.Delay(5); }); } overspd++; } #region 二次判定 errStep = 6; //处理2次判定 //计米器判断暂停:瑕疵二次判断 存在问题 try { //Log($"计米二次判断", $"开启{DefectPauseForUser},计米停车{confMgr.SysConfigParams.OpenLengthCountStop},缺陷数量{defectPuaseList.Count}", WarningEnum.Normal, false); if (Config.OpenJMStop && defectPauseForUser && GetDefectPuaseListCnt() > 0) { var dtInfo = GetDefectInfoByIndex(0); int pindex = dtInfo.PhotoIndex; double XiaCiStopDis = dtInfo.PicY; double pdis = dtInfo.CurrDis - ((4096 / Config.cm2px_y - dtInfo.PicY) / 100); AddTextEvent(DateTime.Now, $"二次判断", $"计米器{yqjimi},瑕疵位置{pdis},停车距离{Config.StopLookDis}m,实时速度{tRunSpd}", WarningEnum.Normal, false); //Log($"计米二次判断", $"计米位置{yqjimi},图片位置{pdis},停车距离{confMgr.SysConfigParams.StopLookDis}", WarningEnum.Normal, false); if (yqjimi > (pdis + Config.StopLookDis)) //图片位置超过计米器 { errStep = 7; { List lstEditDefect0 = GetDefectPuaseListByIndex(pindex); AddTextEvent(DateTime.Now, $"暂停", $"(图像{pindex})已达观察台,瑕疵二次判断=》({string.Join(",", lstEditDefect0.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。", WarningEnum.Normal, false); //瑕疵选项过滤 curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0 if (curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect0.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0) { { errStep = 8; try { //暂停 AddTextEvent(DateTime.Now, $"暂停", $"(图像{pindex})需瑕疵二次判断,已达观察台,进入暂停。",WarningEnum.Normal, false); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //只是设备暂停,APP没暂停 devContainer.io_output(CMDName.绿灯输出, false, true, 0); devContainer.io_output(CMDName.黄灯输出); devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); if (Config.OpenBeep && !IsTopAlm) { Task.Run(async () => { devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime); await Task.Delay(5); }); } } //获取完整数据 Thread.Sleep(500); var lstEditDefect = GetDefectPuaseListByIndex(pindex); #region 二级界面 int liPhotoIndex = pindex; #region 加载界面 //if (!GetDefectPuaseIsShow()) //不能使用同步Invoke方式,会使相机超时丢帧 this.BeginInvoke(new System.Action(() => { int liDefectCount = lstEditDefect.Count; Mat pmat = null; ; if (defectTag.ContainsKey(liPhotoIndex)) { string filename = Path.Combine(Config.appBasePath + "\\TempPic\\", defectTag[liPhotoIndex]); pmat = new Mat(filename); } else AddTextEvent(DateTime.Now, $"二次检测", $"图像{liPhotoIndex}丢失", WarningEnum.Low, true); FHome_Defect frmDefect = new FHome_Defect(curRecord.ProductInfo.ModelName, lstEditDefect, pmat, curRecord, defectWaitList, SectioningLen); var sd = frmDefect.ShowDialog(); if (sd == DialogResult.OK || sd == DialogResult.Yes) { SectioningLen = frmDefect.SectioningLen; if (sd == DialogResult.Yes) { //待定缺陷进行了放码 defectWaitList = frmDefect.lstWait; } else { //判断是否有待定缺陷,并加入列表 if (frmDefect.lstWait != null && frmDefect.lstWait.Count > 0) defectWaitList.AddRange(frmDefect.lstWait); } //判断是否有放码信息 if (!string.IsNullOrEmpty(frmDefect.FMInfo[0])) { curRecord.FMInformation.Add(frmDefect.FMInfo); } //二次判定处理 defectTag.Remove(liPhotoIndex); string oldCode; for (int i = 0; i < this.uiDataGridView1.Rows.Count; i++) { if ((int)this.uiDataGridView1.Rows[i].Cells["colIndex"].Value != liPhotoIndex) continue; long uid = (long)this.uiDataGridView1.Rows[i].Cells["colUid"].Value; foreach (var row in lstEditDefect) { AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称,{uid} {row.uid}", WarningEnum.Low, false); if (row.uid == uid) { oldCode = this.uiDataGridView1.Rows[i].Cells["colCode"].Value.ToString(); AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称 ({this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value})->({row.Name})", WarningEnum.Normal, false); this.uiDataGridView1.Rows[i].Cells["colCode"].Value = row.Code; this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value = row.Name; //this.uiDataGridView1.Refresh(); if (!string.IsNullOrWhiteSpace(row.TagFilePath)) File.Move(row.TagFilePath, row.TagFilePath.Replace($"_类别{oldCode}", $"_类别{row.Code}"));// break; } } foreach (var item in frmDefect.lstDel) { if (item.uid == uid) { this.uiDataGridView1.Rows.RemoveAt(i); i--; break; } } } foreach (var item in frmDefect.lstDel) { curRecord.DefectInfoList.Remove(item); //删除忽略瑕疵小图 //if (!string.IsNullOrWhiteSpace(item.TagFilePath)) // File.Delete(item.TagFilePath); } //double len = (double)this.lblLen.Tag; //this.reDrawDefectPoints(curRecord.DefectInfoList, new double[] { 0, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }, new double[] { 0, len }); AddTextEvent(DateTime.Now, $"二次检测", $"本次忽略{frmDefect.lstDel.Count}个瑕疵,本张图由{liDefectCount} -> {lstEditDefect.Count},总数{curRecord.DefectInfoList.Count}", WarningEnum.Normal, false); } this.uiMiniPagination1.TotalCount = curRecord.DefectTotalCount = curRecord.DefectInfoList.Count; // //double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y + 0.005f, 2); this.reDrawDefectPoints(curRecord.ProductInfo.ModelName, curRecord.DefectInfoList); errStep = 10; //自动继续运行设备(这里临时暂停后不能再急停,否则无法继续) if (!Config.StopPLC) this.devContainer.devPlc.runDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { if (!compareIOInput(CMDName.暂停按钮)) { devContainer.io_output(CMDName.绿灯输出); devContainer.io_output(CMDName.黄灯输出, false, true, 0); this.devContainer.devIOCard.writeBitState(0, 0, true); Thread.Sleep(200); this.devContainer.devIOCard.writeBitState(0, 0, false); //Task.Run(async () => //{ // await Task.Delay(500); // this.devContainer.devIOCard.writeBitState(0, 0, false); //}); } } lineChartDefect.Focus(); frmDefect.Dispose(); })); #endregion { lock (lock_defectPuase) { errStep = 12; //删除同图所有缺陷 defectPuaseList.RemoveAll(m => m.PhotoIndex == pindex); //删除当前缺陷10cm内缺陷 //defectPuaseList.RemoveAll(m => m.PhotoIndex == pindex && m.PicY < (XiaCiStopDis + 10)); } } //OnAutoRuning(new RunEventArgs(liPhotoIndex, lstEditDefect, curRecord, defectPuaseImgList[liPhotoIndex])); #endregion } catch (Exception b) { //SetDefectPuaseIsShow(false); AddTextEvent(DateTime.Now, "运行报警", $"缺陷列表警告1:{errStep}:" + b.Message, WarningEnum.Low); } } } errStep = 20; } } } //二次判断手动关闭状态,清除所有 if (!defectPauseForUser) { errStep = 21; if (defectPuaseList.Count > 0) defectPuaseList.Clear(); } } catch (Exception b) { AddTextEvent(DateTime.Now, "运行报警", $"缺陷列表警告2:{errStep}:" + b.Message, WarningEnum.Low); } #endregion //金属探测 if (Config.OpenJinShuJianCe) { #if OnLine if (pn.P(compareIOInput(CMDName.金属检测输入))) { errStep = 22; AddTextEvent(DateTime.Now, $"金属记录", $"(计米{yqjimi}米)", WarningEnum.Normal, false); curRecord.DefectTotalCount += 1; if (curRecord.DefectInfoList == null) curRecord.DefectInfoList = new List(); DefectInfo defectInfo = new DefectInfo { PhotoIndex = -1, Code = "JSYC", Name = "金属", X = 5,//cm未知 Y = Math.Round(yqjimi * 100, 2),//cm Width = 0.1,//cm Height = 0.1,//cm ZXD = 1, Contrast = 1, Target = 1, imageID = "",//res.lstDefectBmp[i].Clone(), }; errStep = 23; defectInfo.ModifyUserCode = defectInfo.CreateUserCode = curRecord.CreateUserCode; curRecord.DefectInfoList.Add(defectInfo); //更新UI object[] rowItem = new object[]{ defectInfo.uid, defectInfo.Code, defectInfo.PhotoIndex,defectInfo.Name, defectInfo.CentreX, defectInfo.CentreY / 100,defectInfo.Width * 10, defectInfo.Height * 10, defectInfo.Area * 100, defectInfo.ZXD, defectInfo.Contrast}; this.BeginInvoke(new System.Action(() => { this.uiDataGridView1.Rows.Insert(0, rowItem); this.uiMiniPagination1.TotalCount = curRecord.DefectInfoList.Count; // double len = Math.Round(yqjimi * 100 + 0.05f, 2); double fk = 0; if (curRecord.FaceWidthMax == 0) fk = 100; else fk = curRecord.FaceWidthMax; this.reDrawDefectPoints(curRecord.ProductInfo.ModelName, curRecord.DefectInfoList, new double[] { 0, Math.Round(fk + 0.005f, 2) }, new double[] { 0, len }); })); } #else ; #endif } //厚度数据读取 if (Config.OpenHouDuJiLu) { errStep = 24; double d1 = 0, d2 = 0, d3 = 0; if (Config.CustomerName != "XCL") { #if OnLine if (devContainer.GetThicknessValue(out d1, out d2, out d3)) #else Random rand = new Random(); double sd1 = rand.NextDouble(); double sd2 = rand.NextDouble(); double sd3 = rand.NextDouble(); d1 = 1.1 + sd1; d2 = 1.2 + sd2; d3 = 1.3 + sd3; if(true) #endif { if (Math.Abs(yqjimi - hdJMDis) * 100 > 10) //在10cm以内不做记录 { //加入偏差计算 d1 = Math.Round(d1 + Config.DataOffset1, 2); d2 = Math.Round(d2 + Config.DataOffset2, 2); d3 = Math.Round(d3 + Config.DataOffset3, 2); //限制0-5mm范围 d1 = d1 > 5 ? 5 : d1; d2 = d2 > 5 ? 5 : d2; d3 = d3 > 5 ? 5 : d3; this.BeginInvoke(new System.Action(() => { this.uilbHD.Text = $"当前厚度:{d1}, {d2}, {d3}"; })); AddTextEvent(DateTime.Now, $"厚度数据读取", $"厚度数据读取{yqjimi}-{hdJMDis}-{d1}-{d2}-{d3}", WarningEnum.Normal, false); if (curRecord.ThicknessList == null) curRecord.ThicknessList = new List(); Thickness ThicknessInfo = new Thickness { Y_Dis = Math.Round(yqjimi * 100, 2),//cm Value1 = d1, Value2 = d2, Value3 = d3, }; ThicknessInfo.ModifyUserCode = ThicknessInfo.CreateUserCode = curRecord.CreateUserCode; curRecord.ThicknessList.Add(ThicknessInfo); hdJMDis = yqjimi; double yStart = (ThicknessInfo.Y_Dis / 100.0 - LineDataLen) > 0 ? (ThicknessInfo.Y_Dis / 100.0 - LineDataLen) : 0; List hdMax = new List(){ curRecord.ThicknessList.Where(x => (x.Y_Dis / 100.0) >= yStart).ToList().Select(t=> t.Value1).ToList().Max(), curRecord.ThicknessList.Where(x => (x.Y_Dis / 100.0) >= yStart).ToList().Select(t => t.Value2).ToList().Max(), curRecord.ThicknessList.Where(x => (x.Y_Dis / 100.0) >= yStart).ToList().Select(t => t.Value3).ToList().Max(), }; List hdMin = new List(){ curRecord.ThicknessList.Where(x => (x.Y_Dis / 100.0) >= yStart).ToList().Select(t=> t.Value1).ToList().Min(), curRecord.ThicknessList.Where(x => (x.Y_Dis / 100.0) >= yStart).ToList().Select(t => t.Value2).ToList().Min(), curRecord.ThicknessList.Where(x => (x.Y_Dis / 100.0) >= yStart).ToList().Select(t => t.Value3).ToList().Min(), }; var ShowThicknessList = curRecord.ThicknessList.Where(x => (x.Y_Dis / 100.0) >= yStart).ToList(); //显示100m数据 reDrawHouDu(ShowThicknessList, new double[] { yStart * 100, Math.Round(yqjimi * 100 + 0.005f, 2) }, new double[] { (hdMin.Min()-0.1) <=0? 0: (hdMin.Min() - 0.1), (hdMax.Max() + 0.1)> 5?5: (hdMax.Max() + 0.1) }); } } else AddTextEvent(DateTime.Now, $"厚度数据读取", $"厚度数据读取失败{d1}-{d2}-{d3}", WarningEnum.Low, true); } else { if (curRecord.ThicknessList != null && curRecord.ThicknessList.Count > 0) { d1 = curRecord.ThicknessList[curRecord.ThicknessList.Count - 1].Value1; d2 = curRecord.ThicknessList[curRecord.ThicknessList.Count - 1].Value2; d3 = curRecord.ThicknessList[curRecord.ThicknessList.Count - 1].Value3; //新材料厚度显示 this.BeginInvoke(new System.Action(() => { this.uilbHD.Text = $"当前厚度:{d1}, {d2}, {d3}"; })); //var ShowThicknessList = curRecord.ThicknessList.Where(x => (x.Y_Dis / 100.0) >= yStart).ToList(); List hdMax = new List(){ curRecord.ThicknessList.Select(t=> t.Value1).ToList().Max(), curRecord.ThicknessList.Select(t => t.Value2).ToList().Max(), curRecord.ThicknessList.Select(t => t.Value3).ToList().Max(), }; List hdMin = new List(){ curRecord.ThicknessList.Select(t=> t.Value1).ToList().Min(), curRecord.ThicknessList.Select(t => t.Value2).ToList().Min(), curRecord.ThicknessList.Select(t => t.Value3).ToList().Min(), }; //显示100m数据 reDrawHouDu(curRecord.ThicknessList, new double[] { 0, Math.Round(curRecord.ThicknessList[curRecord.ThicknessList.Count - 1].Y_Dis / 100 + 0.005f, 2) }, new double[] { (hdMin.Min()-0.1) <=0? 0: (hdMin.Min() - 0.1), (hdMax.Max() + 0.1)> 5?5: (hdMax.Max() + 0.1) }); } } } //定单长度提醒 if (Config.orderWarnningLen > 0 && curRecord.Len > 0 && Config.orderWarnningLen <= Math.Abs(curRecord.Len)) { #region 剩余提示暂停 if (!_orderWarnningLenStop) { AddTextEvent(DateTime.Now, $"告警", $"订单长度已经达到设置!({curRecord.Len}>={Config.orderWarnningLen})", WarningEnum.High); _orderWarnningLenStop = true; if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //只是设备暂停,APP没暂停 devContainer.io_output(CMDName.绿灯输出, false, true, 0); devContainer.io_output(CMDName.黄灯输出); devContainer.devIOCard.writeBitState(0, 1, true); Thread.Sleep(500); this.devContainer.devIOCard.writeBitState(0, 1, false); } this.BeginInvoke(new System.Action(() => { MessageBox.Show($"订单长度已经达到设置!({curRecord.Len}>={Config.orderWarnningLen}),进入暂停。", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning); })); } #endregion } } else { if (haveNG) { AddTextEvent(DateTime.Now, "运行报警", $"计米器无数据", WarningEnum.Low); haveNG = true; } // stLen = lenMi; // curRecord.Len = lenMi; // this.BeginInvoke(new System.Action(() => // { // AddTextEvent(DateTime.Now, $"计米无数据记录", $"(计米{stLen}米), 速度:{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分", WarningEnum.Normal, false); // this.lblLen.Text = $"@ {stLen}米";//$"{lenMi}米"; // this.lblLen.Tag = faceWidthX_cm; // this.lblSpeed.Text = $"@速度:{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分"; // this.uilbKF.Text = $"当前幅宽:{faceWidthY_cm}cm"; // })); } #endif } #endregion #if Online //在图像中实现 lock (lockCurrKey) { errStep = 15; #region 换卷长度提示 if (confMgr.SysConfigParams.OpenLengthCount) { if (curRecord.ProductInfo.residueWarnningLen > 0 && yqjimi > curRecord.ProductInfo.residueWarnningLen) { Log($"告警", $"已经达到换卷长度最大值{curRecord.ProductInfo.residueWarnningLen}-当前长度{yqjimi}-", WarningEnum.High); } } #endregion #region 测厚停止 if (confMgr.SysConfigParams.OpenLengthCount && curRecord.ProductInfo.OpenThicknessDetection) { errStep = 16; if (curRecord.ProductInfo.ThicknessDetectionStopDis > 0 && (yqjimi - cehouDis) > curRecord.ProductInfo.ThicknessDetectionStopDis) { Stop(); Log($"测厚提示", $"已经达到测厚位置{curRecord.ProductInfo.ThicknessDetectionStopDis}-当前前进长度{(yqjimi - cehouDis)}-", WarningEnum.High); } } #endregion } } #endif Thread.Sleep(300); } while (!isBreakProcessRun()); //暂停中断 //stopWatch.Stop(); //pStopWatch.Stop(); //_isRuning = false; } Thread.Sleep(10); } catch (Exception e) { AddTextEvent( DateTime.Now, "运行报警", $"传感器流程运行出错{errStep}:" + e.Message , WarningEnum.High); } } } #endregion #region 相机线程1 && 二次判定 int indexTest1 = 0; /// /// 相机1采图预处理 /// private void Cam1ThreadFunction() { int errStep = 0; AddTextEvent(DateTime.Now, "相机流程1", $"流程启动!"); #if OnLine #else string imgfilePath = "D:\\CPL\\img\\L1.bmp"; Mat timg = new Mat(imgfilePath); //timg = timg.Flip(FlipMode.XY); #endif while (true) { try { if (_cts.IsCancellationRequested) break; if (currentState == CurrentStateEnum.运行中) { ////暂停开始 //stopWatch.Start(); do { #region 实时采图 #if OnLine errStep = 1112; int index; Mat Image; int devNo; //采集图片 if(devContainer.devCamer1 == null) { Thread.Sleep(50); continue; } bool gsts = devContainer.devCamer1.readDataImage(out index, out Image, out devNo); //AcquisitionMat acq = _LinecamDev1.GetFrames(100); #else Thread.Sleep(delayTime); bool gsts = true; int index = indexTest1; indexTest1++; Mat Image = timg.Clone(); int devNo = 0; #endif if (gsts) { //double stLen = devContainer.GetLength(); errStep = 1113; Cv2.Flip(Image, Image, FlipMode.XY);//翻转 AddTextEvent(DateTime.Now, $"拍照", $"采集卡({devNo}),图像({index})", WarningEnum.Normal, false); Bitmap bitmap = (Bitmap)BitmapConverter.ToBitmap(Image).Clone(); this.BeginInvoke(new Action(() => { //Bitmap bitmap = Image.ToBitmap(); //显示图片 if (devNo == 0) { picScanner2.Image = bitmap; //picScanner2.Refresh(); } else { picScanner1.Image = bitmap; //picScanner1.Refresh(); } })); //裁边 Stopwatch stopWatch = new Stopwatch(); stopWatch.Start(); int marginWidth; Image = OpenCVUtil.getMaxInsetRect2(Image, devNo == 1 ? true : false, Config.MarginHoleWidth, out marginWidth); //AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后:{mat0.Width}*{mat0.Height}"); errStep = 55; string time = $"dev{devNo}-图{index}裁边({stopWatch.ElapsedMilliseconds})"; AddTextEvent(DateTime.Now, $"拍照", time, WarningEnum.Normal, false); errStep = 1; if (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停)) { if(currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停) AddTextEvent(DateTime.Now, $"系统", $"不在运行状态-{currentState}", WarningEnum.Normal, true); else AddTextEvent(DateTime.Now, $"系统", $"硬件状态出错-{devContainer.state}", WarningEnum.Normal, true); Image.Dispose(); continue; } if (currKey != 0 || htTask.ContainsKey(currKey)) { Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records; //长度剩余提醒 if (Config.residueWarnningLen > 0 && curRecord.ErpLen > 0 && Config.residueWarnningLen >= Math.Abs(curRecord.ErpLen - curRecord.Len)) { AddTextEvent(DateTime.Now, $"告警", $"已达剩余长度不足提醒!(({curRecord.ErpLen} -{ curRecord.Len})<={Config.residueWarnningLen})", WarningEnum.High); #region 剩余提示暂停 if (!_residueWarnningLenStop) { _residueWarnningLenStop = true; AddTextEvent(DateTime.Now, $"暂停", $"已达剩余长度不足提醒!(({curRecord.ErpLen} - {curRecord.Len})<={Config.residueWarnningLen}),进入暂停。"); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //只是设备暂停,APP没暂停 devContainer.io_output(CMDName.绿灯输出, false, true, 0); devContainer.io_output(CMDName.黄灯输出); devContainer.devIOCard.writeBitState(0, 1, true); //Task.Run(async () => //{ // await Task.Delay(500); Thread.Sleep(500); this.devContainer.devIOCard.writeBitState(0, 1, false); //}); } this.BeginInvoke(new System.Action(() => { //warning(WarningEnum.Low, true);//暂停 MessageBox.Show($"已达剩余长度不足提醒!({Math.Abs(curRecord.ErpLen - curRecord.Len)}<={Config.residueWarnningLen}),进入暂停。", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning); })); } #endregion } errStep = 6; //厚度检测提示 if (curRecord.ProductInfo.OpenThicknessDetection) { if ((curRecord.Len - ThnDieLen) > curRecord.ProductInfo.ThicknessDetectionStopDis) { ThnDieLen = curRecord.Len; AddTextEvent(DateTime.Now, $"厚度检测", $"位置:{curRecord.Len}; 上次位置:{ThnDieLen}"); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //只是设备暂停,APP没暂停 //devContainer.io_output(CMDName.绿灯输出, false, true, 0); //devContainer.io_output(CMDName.黄灯输出); devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); //Thread.Sleep(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); } } } //二次判断 curRecord.dicPhoto_Defect.TryAdd(index, false);//加入索引,默认无瑕疵 errStep = 7; //暂停:瑕疵二次判断 if (this.defectPauseForUser && !Config.OpenJMStop) { AddTextEvent(DateTime.Now, $"拍照", $"图像索引:{index},标识数:{curRecord.dicPhoto_Defect.Count}", WarningEnum.Normal, false); int liPhotoIndex = index - Config.defectPauseSkipPhotoCount; //新材料代码,因为刹车垃圾所以特制化 if(Config.CustomerName == "XCL") { double nowSpd = GetSpd();//获取当前速度 if (nowSpd < 30) liPhotoIndex = index - 14; else if (nowSpd < 40) liPhotoIndex = index - 13; else if (nowSpd < 45) liPhotoIndex = index - 12; else if (nowSpd < 55) liPhotoIndex = index - 11; else if (nowSpd < 65) liPhotoIndex = index - 10; else liPhotoIndex = index - 10; } AddTextEvent(DateTime.Now, $"拍照", $"Dev={devNo},图像{index} {liPhotoIndex}={index}-{Config.defectPauseSkipPhotoCount};", WarningEnum.Normal, false); if (liPhotoIndex >= 0 && curRecord.dicPhoto_Defect.ContainsKey(liPhotoIndex) && curRecord.dicPhoto_Defect[liPhotoIndex]) { errStep = 8; for (int fi = 0; fi < 3; fi++) { //循环等待数据后期处理完成 Thread.Sleep(500); List lstEditDefect = curRecord.DefectInfoList.Where(m => m.PhotoIndex == liPhotoIndex).ToList(); AddTextEvent(DateTime.Now, $"暂停", $"(图像{liPhotoIndex})已达观察台,瑕疵二次判断=》({string.Join(",", lstEditDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。", WarningEnum.Normal, false); //瑕疵选项过滤 if (Config.OpenHalconDefect || curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0) { //暂停 AddTextEvent(DateTime.Now, $"暂停", $"(图像{liPhotoIndex})需瑕疵二次判断,已达观察台,进入暂停。", WarningEnum.Normal, false); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //只是设备暂停,APP没暂停 devContainer.io_output(CMDName.绿灯输出, false, true, 0); devContainer.io_output(CMDName.黄灯输出); devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); if (Config.OpenBeep && !IsTopAlm) { Task.Run(async () => { devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime); await Task.Delay(5); }); } } errStep = 9; //不能使用同步Invoke方式,会使相机超时丢帧 this.BeginInvoke(new System.Action(() => { int liDefectCount = lstEditDefect.Count; Mat pmat = null; if (defectTag.ContainsKey(liPhotoIndex)) { string filename = Path.Combine(Config.appBasePath + "\\TempPic\\", defectTag[liPhotoIndex]); pmat = new Mat(filename); } else AddTextEvent(DateTime.Now, $"二次检测", $"图像{liPhotoIndex}丢失", WarningEnum.Low, true); //var pimage = (Bitmap)pmat.ToBitmap().Clone(); FHome_Defect frmDefect = new FHome_Defect(curRecord.ProductInfo.ModelName, lstEditDefect, pmat, curRecord, defectWaitList, SectioningLen); var sd = frmDefect.ShowDialog(); if (sd == DialogResult.OK || sd == DialogResult.Yes) { SectioningLen = frmDefect.SectioningLen; if (sd == DialogResult.Yes) { //待定缺陷进行了放码 defectWaitList = frmDefect.lstWait; } else { //判断是否有待定缺陷,并加入列表 if (frmDefect.lstWait != null && frmDefect.lstWait.Count > 0) defectWaitList.AddRange(frmDefect.lstWait); } //判断是否有放码信息 if (!string.IsNullOrEmpty(frmDefect.FMInfo[0])) { curRecord.FMInformation.Add(frmDefect.FMInfo); } //二次判定处理 defectTag.Remove(liPhotoIndex); string oldCode; for (int i = 0; i < this.uiDataGridView1.Rows.Count; i++) { if ((int)this.uiDataGridView1.Rows[i].Cells["colIndex"].Value != liPhotoIndex) continue; long uid = (long)this.uiDataGridView1.Rows[i].Cells["colUid"].Value; foreach (var row in lstEditDefect) { AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称,{uid} {row.uid}", WarningEnum.Low, false); if (row.uid == uid) { oldCode = this.uiDataGridView1.Rows[i].Cells["colCode"].Value.ToString(); AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称 ({this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value})->({row.Name})", WarningEnum.Normal, false); this.uiDataGridView1.Rows[i].Cells["colCode"].Value = row.Code; this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value = row.Name; //this.uiDataGridView1.Refresh(); if (!string.IsNullOrWhiteSpace(row.TagFilePath)) File.Move(row.TagFilePath, row.TagFilePath.Replace($"_类别{oldCode}", $"_类别{row.Code}"));// break; } } foreach (var item in frmDefect.lstDel) { if (item.uid == uid) { this.uiDataGridView1.Rows.RemoveAt(i); i--; break; } } } foreach (var item in frmDefect.lstDel) { curRecord.DefectInfoList.Remove(item); //删除忽略瑕疵小图 //if (!string.IsNullOrWhiteSpace(item.TagFilePath)) // File.Delete(item.TagFilePath); } //double len = (double)this.lblLen.Tag; //this.reDrawDefectPoints(curRecord.DefectInfoList, new double[] { 0, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }, new double[] { 0, len }); AddTextEvent(DateTime.Now, $"二次检测", $"本次忽略{frmDefect.lstDel.Count}个瑕疵,本张图由{liDefectCount} -> {lstEditDefect.Count},总数{curRecord.DefectInfoList.Count}", WarningEnum.Normal, false); } this.uiMiniPagination1.TotalCount = curRecord.DefectTotalCount = curRecord.DefectInfoList.Count; // //double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y + 0.005f, 2); this.reDrawDefectPoints(curRecord.ProductInfo.ModelName, curRecord.DefectInfoList); errStep = 10; //自动继续运行设备(这里临时暂停后不能再急停,否则无法继续) if (!Config.StopPLC) this.devContainer.devPlc.runDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { if (!compareIOInput(CMDName.暂停按钮)) { devContainer.io_output(CMDName.绿灯输出); devContainer.io_output(CMDName.黄灯输出, false, true, 0); this.devContainer.devIOCard.writeBitState(0, 0, true); Thread.Sleep(200); this.devContainer.devIOCard.writeBitState(0, 0, false); //Task.Run(async () => //{ // await Task.Delay(500); // this.devContainer.devIOCard.writeBitState(0, 0, false); //}); } } lineChartDefect.Focus(); frmDefect.Dispose(); })); break; } } } } #if false //未在改时间进行判定,改为检出时候 else if(Config.OpenWarnBeep) { AddTextEvent(DateTime.Now, $"拍照", $"图像索引:{index},标识数:{curRecord.dicPhoto_Defect.Count}", WarningEnum.Normal, false); int liPhotoIndex = index - Config.defectPauseSkipPhotoCount; AddTextEvent(DateTime.Now, $"拍照", $"Dev={devNo},图像{index} {liPhotoIndex}={index}-{Config.defectPauseSkipPhotoCount};", WarningEnum.Normal, false); if (liPhotoIndex >= 0 && curRecord.dicPhoto_Defect.ContainsKey(liPhotoIndex) && curRecord.dicPhoto_Defect[liPhotoIndex]) { errStep = 8; //for (int fi = 0; fi < 3; fi++) { //循环等待数据后期处理完成 //Thread.Sleep(500); List lstEditDefect = curRecord.DefectInfoList.Where(m => m.PhotoIndex == liPhotoIndex).ToList(); AddTextEvent(DateTime.Now, $"准备报警", $"(图像{liPhotoIndex})已达观察台,瑕疵二次判断=》({string.Join(",", lstEditDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。"); //瑕疵选项过滤 if (Config.OpenHalconDefect || curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0) { //暂停 AddTextEvent(DateTime.Now, $"蜂鸣报警", $"(图像{liPhotoIndex})需瑕疵报警,已达观察台。"); if (!Config.StopIO && devContainer.devIOCard.IsInit) { if (Config.OpenBeep) { Task.Run(async () => { devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime); await Task.Delay(5); }); } } errStep = 9; //break; } } } } #endif errStep = 10; //以下判定放置于二次判定之后,因为二次判定可能会忽略部分检测项!! //暂停:缺陷超标 //每百米告警判断???在此还是在收到新照片时触发??? if (curRecord.ProductInfo.DefectCountLimit > 0 && curRecord.DefectTotalCount >= curRecord.ProductInfo.DefectCountLimit && curRecord.DefectInfoList != null) { int liPhotoIndex =index - Config.defectPauseSkipPhotoCount; //二次判定完的图片index int compLen = 100 * 100;//每百米 to cm int compCount = compLen * Config.cm2px_y / Image.Height; //100m图像张数 //从上次告警后重新开始计算长度及数量 int defectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndex && m.PhotoIndex >= (liPhotoIndex + 1 - compCount) && m.PhotoIndex <= liPhotoIndex).Count(); if (defectCount >= curRecord.ProductInfo.DefectCountLimit) { curRecord.preWarningPhotoIndex = liPhotoIndex + 1; AddTextEvent(DateTime.Now, $"告警", $"每百米瑕疵数量达到阈值!({defectCount}>={curRecord.ProductInfo.DefectCountLimit})", WarningEnum.High); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //只是设备暂停,APP没暂停 devContainer.io_output(CMDName.绿灯输出, false, true, 0); devContainer.io_output(CMDName.黄灯输出); devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); if (Config.OpenBeep && !IsTopAlm) { Task.Run(async () => { devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime); await Task.Delay(5); }); } } } errStep = 11; } //暂停:每个缺陷项不同长度检测数量报警 if (curRecord.DefectTotalCount > 0 && curRecord.DefectInfoList != null) { #if true //按缺陷计算没X米多少缺陷报警 for (int i = 0; i < curRecord.ProductInfo.QualifiedLimitList.Count; i++) { var defectWarn = curRecord.ProductInfo.QualifiedLimitList[i]; if (defectWarn.DefectWarnLength > 0 || defectWarn.DefectWarnCnt > 0) { errStep = 12; //int liPhotoIndex = index - Config.defectPauseSkipPhotoCount; //二次判定完的图片index int liPhotoIndex = index; int warnLen = defectWarn.DefectWarnLength * 100;//每米 to cm int warnCount = warnLen * Config.cm2px_y / Image.Height; //计算图像张数 //从上次告警后重新开始计算长度及数量 int warnDefectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndexByLabel[i] && m.PhotoIndex >= (liPhotoIndex + 1 - warnCount) && m.PhotoIndex <= liPhotoIndex && m.Code == defectWarn.Code).Count(); if (warnDefectCount >= defectWarn.DefectWarnCnt) { curRecord.preWarningPhotoIndexByLabel[i] = liPhotoIndex + 1; AddTextEvent(DateTime.Now, $"告警", $"每{defectWarn.DefectWarnLength}米{Config.getDefectName(curRecord.ProductInfo.ModelName, defectWarn.Code)}瑕疵数量达到阈值!({warnDefectCount}>={defectWarn.DefectWarnCnt})", WarningEnum.High); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //只是设备暂停,APP没暂停 devContainer.io_output(CMDName.绿灯输出, false, true, 0); devContainer.io_output(CMDName.黄灯输出); devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); if (Config.OpenBeep) { IsTopAlm = true; Task.Run(async () => { devContainer.io_output(CMDName.蜂鸣器输出, true, false, Config.BeepTime); //devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime); await Task.Delay(5); }); } } } } } #endif } errStep = 21; //Application.DoEvents(); } _matList1.Enqueue(new tScanPhotoInfo(1, index, Image.Clone())); } #endregion //System.GC.Collect(); Thread.Sleep(50); } while (!isBreakProcessRun()); //暂停中断 //stopWatch.Stop(); pStopWatch.Stop(); //_isRuning = false; } else { int index; Mat Image; int devNo; //采集图片 if (devContainer.devCamer1 == null) { Thread.Sleep(50); continue; } //防止内存爆满 devContainer.devCamer1.readDataImage(out index, out Image, out devNo); } Thread.Sleep(50); } catch (Exception e) { //_isRuning = false; AddTextEvent(DateTime.Now, $"运行报警", $"相机1流程运行出错{errStep}:" + e.Message + "\n", WarningEnum.High, true); //Log("运行报警", $"相机1流程运行出错{errStep}:" + e.Message + "\n", WarningEnum.High); } } } #endregion #region 相机线程2 && 图片位置 int indexTest2 = 0; /// /// 相机2采图预处理 /// private void Cam2ThreadFunction() { int errStep = 0; AddTextEvent(DateTime.Now, "相机流程2", $"流程启动!"); #if OnLine #else string imgfilePath = "D:\\CPL\\img\\R1.bmp"; Mat timg = new Mat(imgfilePath); //timg = timg.Flip(FlipMode.XY); #endif while (true) { try { if (_cts.IsCancellationRequested) break; if (currentState == CurrentStateEnum.运行中) { ////暂停开始 //stopWatch.Start(); do { #region 实时采图 #if OnLine int index; Mat Image; int devNo; //采集图片 if (devContainer.devCamer2 == null) { Thread.Sleep(50); continue; } bool gsts = devContainer.devCamer2.readDataImage(out index, out Image, out devNo); #else Thread.Sleep(delayTime); int index = indexTest2; indexTest2++; Mat Image = timg.Clone(); int devNo = 1; bool gsts = true; #endif //AcquisitionMat acq = _LinecamDev1.GetFrames(100); if (gsts) { //获取图片成功,说明正好拍完照片,获取当前计米器位置 double picDis = GetDis(); Cv2.Flip(Image, Image, FlipMode.XY);//翻转 AddTextEvent(DateTime.Now, $"拍照", $"采集卡({devNo}),图像({index})", WarningEnum.Normal, false); Bitmap bitmap = (Bitmap)BitmapConverter.ToBitmap(Image).Clone(); this.BeginInvoke(new Action(() => { //Bitmap bitmap = Image.ToBitmap(); //显示图片 if (devNo == 0) { picScanner2.Image = bitmap; //picScanner2.Refresh(); } else { picScanner1.Image = bitmap; //picScanner1.Refresh(); } })); //裁边 Stopwatch stopWatch = new Stopwatch(); stopWatch.Start(); int marginWidth; Image = OpenCVUtil.getMaxInsetRect2(Image, devNo == 1 ? true : false, Config.MarginHoleWidth, out marginWidth); //AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后:{mat0.Width}*{mat0.Height}"); errStep = 55; string time = $"dev{devNo}-图{index}裁边({stopWatch.ElapsedMilliseconds})"; AddTextEvent(DateTime.Now, $"拍照", time, WarningEnum.Normal, false); errStep = 1; if (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停)) { if (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停) AddTextEvent(DateTime.Now, $"系统", $"不在运行状态-{currentState}", WarningEnum.Normal, true); else AddTextEvent(DateTime.Now, $"系统", $"硬件状态出错-{devContainer.state}", WarningEnum.Normal, true); Image.Dispose(); continue; } _matList2.Enqueue(new tScanPhotoInfo(1, index, Image.Clone(), picDis)); } #endregion //System.GC.Collect(); Thread.Sleep(50); } while (!isBreakProcessRun()); //暂停中断 //stopWatch.Stop(); pStopWatch.Stop(); //_isRuning = false; } else { //防止内存爆满 int index; Mat Image; int devNo; //采集图片 if (devContainer.devCamer2 == null) { Thread.Sleep(50); continue; } bool gsts = devContainer.devCamer2.readDataImage(out index, out Image, out devNo); } Thread.Sleep(50); } catch (Exception e) { //_isRuning = false; AddTextEvent(DateTime.Now, $"运行报警", $"相机1流程运行出错{errStep}:" + e.Message + "\n", WarningEnum.High, true); //Log("运行报警", $"相机1流程运行出错{errStep}:" + e.Message + "\n", WarningEnum.High); } } } #endregion #region 处理线程 int testCnt = 0; /// /// 后台运行主线程 /// private void MainThreadFunction() { AddTextEvent(DateTime.Now, "处理流程流程", $"流程启动!"); Mat acq1 = new Mat(); Mat acq2 = new Mat(); #if OnLine #else string imgfilePath1 = "D:\\CPL\\img\\L1.bmp"; string imgfilePath2 = "D:\\CPL\\img\\R1.bmp"; Mat timg1 = new Mat(imgfilePath1); timg1 = timg1.Flip(FlipMode.XY); Mat timg2 = new Mat(imgfilePath2); timg2 = timg1.Flip(FlipMode.XY); #endif while (true) { int errStep = 0; try { if (_cts.IsCancellationRequested) break; if (true) { ////暂停开始 //stopWatch.Start(); do { tScanPhotoInfo peek1; tScanPhotoInfo peek2; if (_matList1.Count > 0 && _matList2.Count > 0) { _matList1.TryPeek(out peek1); _matList2.TryPeek(out peek2); if (peek1 != null && peek2 != null && peek1.photoIndex != peek2.photoIndex) { if (peek1.photoIndex != peek2.photoIndex) { AddTextEvent(DateTime.Now, $"图像等待", $"图像{peek1.photoIndex}-{peek2.photoIndex}未对齐", WarningEnum.Low, false); if(peek1.photoIndex < peek2.photoIndex) { tScanPhotoInfo tout; _matList1.TryDequeue(out tout); AddTextEvent(DateTime.Now, $"图像等待", $"相机1-图像{tout.photoIndex}出队", WarningEnum.Low, false); } else { tScanPhotoInfo tout; _matList2.TryDequeue(out tout); AddTextEvent(DateTime.Now, $"图像等待", $"相机2-图像{tout.photoIndex}出队", WarningEnum.Low, false); } } continue; } tScanPhotoInfo tscanPhotos0; if (!_matList1.TryDequeue(out tscanPhotos0)) AddTextEvent(DateTime.Now, $"图像出队列", $"图像{tscanPhotos0.photoIndex},异常相机1队列出队失败", WarningEnum.High, true); tScanPhotoInfo tscanPhotos1; if (!_matList2.TryDequeue(out tscanPhotos1)) AddTextEvent(DateTime.Now, $"图像出队列", $"图像{tscanPhotos0.photoIndex},异常相机2队列出队失败", WarningEnum.High, true); if (currKey > 0) { Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records; ScanPhotoInfo scanPhotos0 = new ScanPhotoInfo(tscanPhotos0.devIndex, tscanPhotos0.photoIndex, tscanPhotos0.mat); ScanPhotoInfo scanPhotos1 = new ScanPhotoInfo(tscanPhotos1.devIndex, tscanPhotos1.photoIndex, tscanPhotos1.mat); Stopwatch stopWatch = new Stopwatch(); curRecord.ScannerPhotoCount++; AddTextEvent(DateTime.Now, $"图像处理", $"图像{scanPhotos0.photoIndex}", WarningEnum.Low, false); string time = ""; stopWatch.Start(); try { if (scanPhotos0.mat.Height != scanPhotos1.mat.Height) { int xw, xh; AddTextEvent(DateTime.Now, $"警告", $"两相机采集图高度不一致({scanPhotos0.photoIndex}),dev1.Height={scanPhotos0.mat.Height},dev2.Height={scanPhotos1.mat.Height},重新resize...", WarningEnum.Low); if (scanPhotos0.mat.Height > scanPhotos1.mat.Height) scanPhotos1.mat = OpenCVUtil.resize(scanPhotos1.mat, scanPhotos0.mat.Width, scanPhotos0.mat.Height, out xw, out xh); else scanPhotos0.mat = OpenCVUtil.resize(scanPhotos0.mat, scanPhotos1.mat.Width, scanPhotos1.mat.Height, out xw, out xh); } //saveMatTest(scanPhotos0.mat, 1); //saveMatTest(scanPhotos1.mat, 2); //反转+相机索引调换 Mat mat0 = scanPhotos1.mat; Mat mat1 = scanPhotos0.mat; firstTest = false; //记录resize大小 //var resize = new System.Drawing.Size(mat0.Width * 2, mat0.Height); int resizeWidth = devContainer.libDefect.GetWidthForResize(mat0.Width + mat1.Width - Config.MiddleSuperposition); if (resizeWidth == 0) throw new Exception("GetWidthForResize result 0 失败!"); var resize = new System.Drawing.Size(resizeWidth, 4096);//固定8192*2张*4096 //裁边,两侧和中间重合部分 if (Config.MiddleSuperposition > 0)//中间重合部分 { errStep = 3; int width = mat0.Width - Config.MiddleSuperposition / 2; mat0 = OpenCVUtil.cutImage(mat0, 0, 0, width, mat0.Height); time += $"->图1去重({stopWatch.ElapsedMilliseconds})"; width = mat1.Width - Config.MiddleSuperposition / 2; mat1 = OpenCVUtil.cutImage(mat1, Config.MiddleSuperposition / 2, 0, width, mat1.Height); time += $"->图2去重({stopWatch.ElapsedMilliseconds})"; } AddTextEvent(DateTime.Now, $"裁边", $"(图像{scanPhotos0.photoIndex})-左图去重后:{mat0.Width}*{mat0.Height},右图:{mat1.Width}*{mat1.Height}," + $"重复值:{Config.MiddleSuperposition},孔洞:{Config.MarginHoleWidth},cm2px:{Config.cm2px_x},resizeWidth:{resizeWidth}", WarningEnum.Low, false); errStep = 4; //水平合并l Mat mat = OpenCVUtil.mergeImage_sameSize(new Mat[] { mat0, mat1 });//这里相机反装,左右反转下 //AddTextEvent(DateTime.Now, $"裁边", $"(图像{scanPhotos0.photoIndex})-边缘宽度:(左图)={marginWidth0},(右图)={marginWidth1}; 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width + mat1.Width});合并后(去孔洞):{mat.Width}*{mat.Height}", WarningEnum.Low, false); AddTextEvent(DateTime.Now, $"裁边", $"(图像{scanPhotos0.photoIndex}); 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width + mat1.Width});合并后(去孔洞):{mat.Width}*{mat.Height}", WarningEnum.Normal, false); float widthRatio = mat.Width * 1.0f / resize.Width;//宽度比例 time += $"->图1+2合并({stopWatch.ElapsedMilliseconds})"; errStep = 5; //门幅更新(含两侧孔洞)x,y cm float faceWidthX_cm = (float)Math.Round((scanPhotos0.photoIndex + 1) * mat.Height * 1.0f / Config.cm2px_y, 2); float faceWidthY_cm = (float)Math.Round((mat.Width + Config.MarginHoleWidth * 2) * 1.0f / Config.cm2px_x + Config.EdgeOffset, 2); faceWidthX_cm = (float)Math.Round(faceWidthX_cm, 2); #if OnLine faceWidthY_cm = (float)Math.Round(faceWidthY_cm, 2); #else Random rd = new Random(); faceWidthY_cm = (float)Math.Round(faceWidthY_cm + rd.NextDouble(), 2); #endif if (curRecord.FaceWidthMin == 0 || curRecord.FaceWidthMin > faceWidthY_cm) curRecord.FaceWidthMin = faceWidthY_cm; if (curRecord.FaceWidthMax < faceWidthY_cm) curRecord.FaceWidthMax = faceWidthY_cm; var point = new float[] { faceWidthX_cm, faceWidthY_cm };// new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm); AddTextEvent(DateTime.Now, $"门幅", $"(图像{scanPhotos0.photoIndex})-({scanPhotos0.photoIndex})位置:{point[0]}; 幅宽:{point[1]}", WarningEnum.Normal, false); curRecord.FacePointList.Add(point); errStep = 6; List mfdata = new List(); //显示100m内幅宽 double xStary = (point[0] / 100.0 - LineDataLen) > 0 ? (point[0] / 100.0 - LineDataLen) : 0; mfdata = curRecord.FacePointList.Where(x => x[0] / 100.0 >= xStary).ToList(); double fmin = curRecord.FacePointList.Where(x => x[0] / 100.0 >= xStary).ToList().Select(x => x[1]).ToList().Min(); double fmax = curRecord.FacePointList.Where(x => x[0] / 100.0 >= xStary).ToList().Select(x => x[1]).ToList().Max(); //for (int i = 0; i < curRecord.FacePointList.Count; i++) // mfdata.Add(curRecord.FacePointList[i]); reDrawFaceWidth(mfdata, new double[] { xStary * 100, Math.Round(point[0] + 0.005f, 2) }, new double[] { Math.Round(fmin - 0.005f,2), Math.Round(fmax + 0.005f, 2) }); errStep = 7; time += $"->门幅刷新({stopWatch.ElapsedMilliseconds})"; //去除两侧孔洞(门幅计算时不能去除) //if (Config.MarginHoleWidth > 0) // mat = OpenCVUtil.cutImage(mat, Config.MarginHoleWidth, 0, mat.Width - Config.MarginHoleWidth * 2, mat.Height); //计算速度 // // curRecord.TimeLen = pStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分 #if JM #else double lenMi = Math.Round(faceWidthX_cm / 100, 2); double stLen = lenMi; curRecord.Len = lenMi; #endif this.BeginInvoke(new System.Action(() => { #if JM #else this.lblLen.Text = $"{stLen}米"; this.lblSpeed.Text = $"速度:{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分"; #endif this.uilbKF.Text = $"当前幅宽:{faceWidthY_cm}cm"; })); #if JM #endif // errStep = 9; time += $"->速度刷新({stopWatch.ElapsedMilliseconds})"; //----缺陷队列 int oxw, oxh; #if OnLine mat = OpenCVUtil.resize(mat, resize.Width, resize.Height, out oxw, out oxh); #else mat = new Mat("C:\\Users\\fang\\Desktop\\新建文件夹\\华锋\\126.bmp"); mat = OpenCVUtil.resize(mat, resize.Width, resize.Height, out oxw, out oxh); #endif AddTextEvent(DateTime.Now, $"图像处理", $"(图像{scanPhotos0.photoIndex})-合成图resize后:{mat.Width}*{mat.Height}-{oxw}*{oxh}", WarningEnum.Normal, false); devContainer.libDefect.add(new Device.DefectLib.DefectTask() { modelName = curRecord.ProductInfo.ModelName, record = curRecord, bmp = mat, bmpTag = mat.Clone(), photoIndex = scanPhotos0.photoIndex,//0-n 首张必需为0,因下面计算长度是从0开始 widthRatio = widthRatio, qualifiedLimitList = curRecord.ProductInfo.QualifiedLimitList, finishEvent = callBackDefectEvent, xw = oxw, CurrDis = tscanPhotos1.CurrDis, }); errStep = 10; time += $"->加入瑕疵待检队列({stopWatch.ElapsedMilliseconds})"; } catch (Exception ex) { curRecord.ScannerPhotoFinishCount++;//失败时不能因数量不一致无法保存 AddTextEvent(DateTime.Now, $"图像处理", $"异常({errStep}):(图像{scanPhotos0.photoIndex})-{ex.Message}", WarningEnum.High); string dirPath = FileUtil.initFolder($"{Config.ImagePath}{curRecord.BatchId}_{curRecord.ReelId}\\Err\\"); OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos0.mat).Save($"{dirPath}{scanPhotos0.photoIndex}_0_Step{errStep}.bmp", ImageFormat.Bmp); OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos1.mat).Save($"{dirPath}{scanPhotos1.photoIndex}_1_Step{errStep}.bmp", ImageFormat.Bmp); } finally { AddTextEvent(DateTime.Now, $"图像处理", $"(图像{scanPhotos0.photoIndex})-进度计时:{time}", WarningEnum.Normal, false); scanPhotos0.mat.Dispose(); scanPhotos1.mat.Dispose(); scanPhotos0 = scanPhotos1 = null; //System.GC.Collect(); } } } Thread.Sleep(20); } while (!isBreakProcessRun()); //暂停中断 //stopWatch.Stop(); pStopWatch.Stop(); //_isRuning = false; } #if Online_One else { //防止内存爆满 AcquisitionMat tacq1 = _LinecamDev1.GetFrames(10); AcquisitionMat tacq2 = _LinecamDev2.GetFrames(10); } #endif Thread.Sleep(20); } catch (Exception e) { //_isRuning = false; AddTextEvent(DateTime.Now, $"运行报警", $"流程运行出错{errStep}:" + e.Message , WarningEnum.High, true); //Log("运行报警", $"流程运行出错{errStep}:" + e.Message + "\n", WarningEnum.High); } } } #endregion /// /// 处理完成回调 /// /// private void callBackDefectEvent(Device.DefectLib.DefectTask res) { { int step = 0; try { AddTextEvent(DateTime.Now,$"检测完成", $"图像队列:{res.record.ScannerPhotoFinishCount+1}/{res.record.ScannerPhotoCount} (图像{res.photoIndex})检测结果:{res.isSucceed}", WarningEnum.Normal, false); string dirPath = FileUtil.initFolder($"{Config.ImagePath}{res.record.BatchId}_{res.record.ReelId}_{StartTime}\\"); string dirSourcePath = FileUtil.initFolder($"{Config.ImagePath}{res.record.BatchId}_{res.record.ReelId}_{StartTime}\\源图\\"); try { if (Config.IsSaveAllImage)//保存所有原图 OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp); } catch (Exception e) { AddTextEvent(DateTime.Now, $"存图失败1", $"检测硬盘容量或者保存路径:{dirSourcePath}{res.photoIndex}.bmp!{e.Message}", WarningEnum.Low, true); } if (res.isSucceed) { step = 1; AddTextEvent(DateTime.Now,$"检测完成", $"(图像{res.photoIndex})-瑕疵检测完成,共{res.excelTable.Rows.Count}个瑕疵!各环节用时:{string.Join(",",res.stopwatch)}", WarningEnum.Normal, false); //AddTextEvent(DateTime.Now,$"打标完成", $"第 ({res.photoIndex}) 张照片,计算过程:{res.resultInfo}"); //if (!Config.IsSaveAllImage && Config.IsSaveDefectSourceImage) // OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp); step = 2; if (res.excelTable.Rows.Count > 0) { res.record.dicPhoto_Defect[res.photoIndex] = true;//改为此图有瑕疵 //有瑕疵打标图必需保存 Jpeg OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmpTag).Save($"{dirPath}{res.photoIndex}_tag.jpg", ImageFormat.Jpeg); if (!Config.IsSaveAllImage && Config.IsSaveDefectSourceImage) OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp); step = 3; res.record.DefectTotalCount += res.excelTable.Rows.Count; if (res.record.DefectInfoList == null) res.record.DefectInfoList = new List(); step = 4; JObject defectNameInfo; DefectInfo defectInfo=null; List dataRowlist=new List(); long preTicks = pStopWatch.ElapsedMilliseconds;// DateTime.Now.Ticks; List tempDefect = new List(); string currentDate = DateTime.Now.ToString("HHmmssfff"); //"yyyyMMddHHmmssfff:ffffff" Image LastImg = BitmapConverter.ToBitmap(res.lstDefectBmp[0]); for (int i = 0; i < res.lstDefectBmp.Count; i++) { step = 5 + i * 10; string imgid = currentDate + i.ToString("000"); defectNameInfo = Config.getDefectItem(res.modelName, int.Parse(res.excelTable.Rows[i]["类别"].ToString())); if (defectNameInfo != null) { defectInfo = new DefectInfo { PhotoIndex = res.photoIndex, Code = defectNameInfo.Value("code"), Name = defectNameInfo.Value("name"), X = double.Parse(res.excelTable.Rows[i]["X"].ToString()),//cm Y = Math.Round((res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y + double.Parse(res.excelTable.Rows[i]["Y"].ToString())), 2),//cm //Y = Math.Round((res.PicDis * 100 - double.Parse(res.excelTable.Rows[i]["Y"].ToString())), 2),//cm Width = double.Parse(res.excelTable.Rows[i]["W"].ToString()),//cm Height = double.Parse(res.excelTable.Rows[i]["H"].ToString()),//cm ZXD = double.Parse(res.excelTable.Rows[i]["置信度"].ToString()), Contrast = double.Parse(res.excelTable.Rows[i]["对比度"].ToString()), Target = int.Parse(res.excelTable.Rows[i]["目标"].ToString()), imageID = imgid,//res.lstDefectBmp[i].Clone(), PicY = double.Parse(res.excelTable.Rows[i]["Y"].ToString()),//cm CurrDis = res.CurrDis, }; } else { step = 5000; JArray defectItemList; Config.LoadModelDefectItemList(res.modelName, out defectItemList); AddTextEvent(DateTime.Now, $"label缺失", $"模型{res.modelName},label缺失,ID{int.Parse(res.excelTable.Rows[i]["类别"].ToString())},对应label数组:{defectItemList.ToString()}", WarningEnum.Low, true); defectInfo = new DefectInfo { PhotoIndex = res.photoIndex, Code = res.excelTable.Rows[i]["类别"].ToString()+"-未知", Name = res.excelTable.Rows[i]["类别"].ToString() + "-未知", X = double.Parse(res.excelTable.Rows[i]["X"].ToString()),//cm Y = Math.Round((res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y + double.Parse(res.excelTable.Rows[i]["Y"].ToString())), 2),//cm //Y = Math.Round((res.PicDis * 100 - double.Parse(res.excelTable.Rows[i]["Y"].ToString())), 2),//cm Width = double.Parse(res.excelTable.Rows[i]["W"].ToString()),//cm Height = double.Parse(res.excelTable.Rows[i]["H"].ToString()),//cm ZXD = double.Parse(res.excelTable.Rows[i]["置信度"].ToString()), Contrast = double.Parse(res.excelTable.Rows[i]["对比度"].ToString()), Target = int.Parse(res.excelTable.Rows[i]["目标"].ToString()), imageID = imgid,//res.lstDefectBmp[i].Clone(), PicY = double.Parse(res.excelTable.Rows[i]["Y"].ToString()),//cm CurrDis = res.CurrDis, }; } defectInfo.ModifyUserCode = defectInfo.CreateUserCode = res.record.CreateUserCode; if (defectPauseForUser && ((res.record.ProductInfo.DefectPauseOption == null || res.record.ProductInfo.DefectPauseOption.Count == 0) || res.record.ProductInfo.DefectPauseOption.Contains(defectInfo.Code))) { lock (lock_defectPuase) { defectPuaseList.Add(defectInfo); } } step = 6 + i * 10; res.record.DefectInfoList.Add(defectInfo); tempDefect.Add(defectInfo); defectInfo.uid = preTicks++;// res.record.DefectInfoList.Count;//程序中的唯一索引,用于移除用索引 //AddTextEvent(DateTime.Now,$"打标完成", $"第{i}个缺陷:{ JsonConvert.SerializeObject(defectInfo)}; Y={res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y}+{res.excelTable.Rows[i]["Y"].ToString()}"); step = 7 + i * 10; //二次判定大图缓存 //if (!defectTag.ContainsKey(res.photoIndex)) //{ // defectTag.Add(res.photoIndex, res.bmpTag.Clone()); //} if (!defectTag.ContainsKey(res.photoIndex)) { defectTag.Add(res.photoIndex, currentDate + "Img.jpg"); } try { //保存二次判定查看图 if (true) //全部保存 { if (!Directory.Exists(Config.appBasePath + "\\TempPic\\")) { Directory.CreateDirectory(Config.appBasePath + "\\TempPic\\"); } string filename = Path.Combine(Config.appBasePath + "\\TempPic\\", $"{imgid}.jpg"); res.lstDefectBmp[i].ImWrite(filename); LastImg = BitmapConverter.ToBitmap(res.lstDefectBmp[i]); } //保存打标小图 if (Config.IsSaveDefectCutImage) { string filename = $"{dirPath}\\{res.photoIndex}_X{defectInfo.X}_Y{defectInfo.Y}_W{defectInfo.Width}_H{defectInfo.Height}_目标{defectInfo.Target}_类别{defectInfo.Code}_置信度{defectInfo.ZXD}.jpg"; OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.lstDefectBmp[i]).Save(filename, ImageFormat.Jpeg); defectInfo.TagFilePath = filename; } } catch (Exception e) { AddTextEvent(DateTime.Now, $"存图失败2", $"检测硬盘容量或者保存路径!{e.Message}", WarningEnum.Low, true); } step = 8 + i * 10; res.lstDefectBmp[i].Dispose(); dataRowlist.Add(new object[]{ defectInfo.uid, defectInfo.Code, defectInfo.PhotoIndex,defectInfo.Name, defectInfo.CentreX, defectInfo.CentreY / 100,defectInfo.Width * 10,defectInfo.Height * 10, defectInfo.Area * 100, defectInfo.ZXD, defectInfo.Contrast}); //更新UI //this.Invoke(new System.Action(() => //{ // this.uiDataGridView1.Rows.Insert(0, ); // this.uiMiniPagination1.TotalCount = res.record.DefectInfoList.Count; // if (this.uiDataGridView1.Rows.Count == 1) // this.picDefectImage.loadImage(defectInfo.image); //})); step = 9 + i * 10; //告警判断???在此还是在收到新照片时触发??? if (res.record.ProductInfo.DefectAreaLimit > 0 && defectInfo.Area>=res.record.ProductInfo.DefectAreaLimit) { AddTextEvent(DateTime.Now,$"告警", $"瑕疵面积达到阈值!({defectInfo.Area}>={res.record.ProductInfo.DefectAreaLimit})", WarningEnum.High); if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //只是设备暂停,APP没暂停 devContainer.io_output(CMDName.绿灯输出, false, true, 0); devContainer.io_output(CMDName.黄灯输出); devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); } } //接头布接等瑕疵进入分段 if(defectInfo.Name == "接头" || defectInfo.Name == "纸接") { double fdLen = Math.Round(defectInfo.CentreY / 100.0 - SectioningLen, 2); SectioningLen = defectInfo.CentreY / 100.0; //添加分段信息 res.record.FDInfor.Add(new double[2] { fdLen, Math.Round(defectInfo.CentreY / 100.0,2) }); } } try { //保存二次判定查看图 大图 if (true) //全部保存 { if (!Directory.Exists(Config.appBasePath + "\\TempPic\\")) { Directory.CreateDirectory(Config.appBasePath + "\\TempPic\\"); } string filename = Path.Combine(Config.appBasePath + "\\TempPic\\", currentDate + "Img.jpg"); res.bmpTag.ImWrite(filename); } step = 9; AddTextEvent(DateTime.Now, $"检测完成", "保存CSV", WarningEnum.Low, false); //保存CSV bool b = Utils.ExcelUtil.DataTable2CSV($"{dirPath}{res.photoIndex}.csv", res.excelTable); } catch (Exception e) { AddTextEvent(DateTime.Now, $"存图失败3", $"检测硬盘容量或者保存路径!{e.Message}", WarningEnum.Low, true); } AddTextEvent(DateTime.Now,$"检测完成", "更新UI", WarningEnum.Low, false); //更新UI int bmpHeight = res.bmp.Height; this.BeginInvoke(new System.Action(() => { //这里显示了第1张图的最后一个缺陷 //if (this.uiDataGridView1.Rows.Count == 0 && defectInfo!=null) // this.picDefectImage.loadImage(LastImg); foreach (var rowItem in dataRowlist) this.uiDataGridView1.Rows.Insert(0, rowItem); this.uiMiniPagination1.TotalCount = res.record.DefectInfoList.Count; //显示最新缺陷 if (this.uiDataGridView1.Rows.Count != 0 && defectInfo != null) this.picDefectImage.loadImage(LastImg); // double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y+0.005f, 2); this.reDrawDefectPoints(res.modelName, res.record.DefectInfoList, new double[] { 0, Math.Round(res.record.FaceWidthMax+ 0.005f, 2) }, new double[] { 0, len }); })); //AddTextEvent(DateTime.Now,$"打标完成", $"{res.tag}.xlsx {(b ? "保存成功!" : "保存失败!")}"); step = 10; #if 转移判定位置 //每百米告警判断???在此还是在收到新照片时触发??? if (res.record.ProductInfo.DefectCountLimit > 0 && res.record.DefectTotalCount >= res.record.ProductInfo.DefectCountLimit) { int compLen = 100 * 100;//每百米 to cm int compCount = compLen * Config.cm2px_y / res.bmp.Height; //从上次告警后重新开始计算长度及数量 int defectCount = res.record.DefectInfoList.Where(m => m.PhotoIndex >= res.record.preWarningPhotoIndex && m.PhotoIndex >= res.photoIndex+1 - compCount).Count(); if (defectCount >= res.record.ProductInfo.DefectCountLimit) { res.record.preWarningPhotoIndex = res.photoIndex + 1; AddTextEvent(DateTime.Now,$"告警", $"每百米瑕疵数量达到阈值!({defectCount}>={res.record.ProductInfo.DefectCountLimit})", WarningEnum.High); } step = 11; #if false //按缺陷计算没X米多少缺陷报警 for (int i = 0; i < res.record.ProductInfo.QualifiedLimitList.Count; i++) { var defectWarn = res.record.ProductInfo.QualifiedLimitList[i]; if (defectWarn.DefectWarnLength > 0 || defectWarn.DefectWarnCnt >0) { step = 12; int warnLen = defectWarn.DefectWarnLength * 100;//每百米 to cm int warnCount = warnLen * Config.cm2px_y / res.bmp.Height; //从上次告警后重新开始计算长度及数量 int warnDefectCount = res.record.DefectInfoList.Where(m => m.PhotoIndex >= res.record.preWarningPhotoIndexByLabel[i] && m.PhotoIndex >= res.photoIndex + 1 - warnCount).Count(); if (warnDefectCount >= defectWarn.DefectWarnCnt) { res.record.preWarningPhotoIndexByLabel[i] = res.photoIndex + 1; AddTextEvent(DateTime.Now, $"告警", $"每{defectWarn.DefectWarnLength}米{Config.getDefectName(defectWarn.Code)}瑕疵数量达到阈值!({warnDefectCount}>={defectWarn.DefectWarnCnt})", WarningEnum.High); } } } #endif } #endif #if true //检出时候 if(Config.OpenWarnBeep) { //蜂鸣 AddTextEvent(DateTime.Now, $"蜂鸣报警", $"(图像{res.photoIndex})判断是否需要报警{string.Join(",", tempDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", res.record.ProductInfo.DefectPauseOption.ToArray())})中"); if (res.record.ProductInfo.DefectPauseOption == null || res.record.ProductInfo.DefectPauseOption.Count ==0 || tempDefect.Where(x => res.record.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0) { AddTextEvent(DateTime.Now, $"蜂鸣报警", $"(图像{res.photoIndex})需瑕疵报警,已检出瑕疵。"); if (!Config.StopIO && devContainer.devIOCard.IsInit) { if (Config.OpenBeep && !IsTopAlm) { Task.Run(async () => { devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime); await Task.Delay(5); }); } } } step = 11; } #endif } } else { AddTextEvent(DateTime.Now,$"打标失败", $"(图像{res.photoIndex})-瑕疵检测失败!TId={Thread.CurrentThread.ManagedThreadId}"); } res.bmp.Dispose(); res.bmpTag.Dispose(); if(res.bmps_cut != null) { for (int i = 0; i < res.bmps_cut.Length; i++) { if (res.bmps_cut[i] != null) res.bmps_cut[i].Dispose(); } } if (res.lstDefectBmp != null) { for (int i = 0; i < res.lstDefectBmp.Count; i++) { if (res.lstDefectBmp[i] != null) res.lstDefectBmp[i].Dispose(); } } res.bmps_cut = null; res.excelTable.Dispose(); if(Config.OpenHalconDefect) { res.ho_Img.Dispose(); res.ho_imgG.Dispose(); res.ho_ImageResult3.Dispose(); res.ho_ImageSub.Dispose(); res.hv_RES.Dispose(); res.hv_gauss_filter1.Dispose(); res.hv_gauss_filter2.Dispose(); res.hv_Energy_value.Dispose(); res.hv_Region_S_value.Dispose(); res.hv_class.Dispose(); res.hv_defectinfo.Dispose(); } } catch (Exception ex) { AddTextEvent(DateTime.Now,$"打标失败", $"(图像{res.photoIndex})-瑕疵检测异常({step}):{ex.Message},TId={Thread.CurrentThread.ManagedThreadId}"); } finally { #if UPDATA //数据保存 if (!svcRecord.UpdateNav(res.record)) AddTextEvent(DateTime.Now, $"数据更新", $"数据更新失败,record-ID{res.record.Id}"); #endif res.record.ScannerPhotoFinishCount++; int liScannerPhotoFinishCount = res.record.ScannerPhotoFinishCount; int liScannerPhotoCount = res.record.ScannerPhotoCount; AddTextEvent(DateTime.Now,$"检测完成", $"{liScannerPhotoFinishCount}/{liScannerPhotoCount}", WarningEnum.Low, false); //this.BeginInvoke(new System.Action(() => //{ // this.lblWaitImageCount.Text = $"{liScannerPhotoCount - liScannerPhotoFinishCount}"; //})); //释放数据 if(res.bmp != null) res.bmp.Dispose(); if (res.bmpTag != null) res.bmpTag.Dispose(); if (res.bmps_cut != null) { for (int i = 0; i < res.bmps_cut.Length; i++) { if (res.bmps_cut[i] != null) res.bmps_cut[i].Dispose(); } } if (res.lstDefectBmp != null) { for (int i = 0; i < res.lstDefectBmp.Count; i++) { if (res.lstDefectBmp[i] != null) res.lstDefectBmp[i].Dispose(); } } if (res.excelTable != null) res.excelTable.Dispose(); res = null; System.GC.Collect(); } } } /// /// 数据保存状态 /// private bool _isDefect = false; private async void saveCurrRecord(int key, string batchId, string reelId, double erpLen) { Records model=null; int step = 0; try { _isDefect = true; AddTextEvent(DateTime.Now,"入库", $"准备入库key={key}"); //foreach (int itemKey in htTask.Keys) // AddTextEvent(DateTime.Now,"入库", $"htTask {itemKey}"); step = 1; model = Hashtable.Synchronized(htTask)[key] as Records; //model = htTask[key] as Records; step = 2; if (model.Len == 0) { AddTextEvent(DateTime.Now, "入库失败", $"计米长度为0", WarningEnum.Low); _isDefect = false; return; } //用于分卷计算开始缺陷位置 double startLen = LastSplitLength; //减去分卷长度 if ( model.ReelNo > 0) { double lastLength = model.Len - LastSplitLength;//分卷,补差距 //LastSplitLength = model.Len - confMgr.SysConfigParams.CutDis; model.Len = Math.Round(lastLength, 2); } model.BatchId = batchId; model.ReelId = reelId; model.ErpLen = erpLen; AddTextEvent(DateTime.Now, "入库", $"等待处理完成{model.ScannerPhotoCount}-{model.ScannerPhotoFinishCount}"); DateTime dt = DateTime.Now; bool isTimeout = false; while (model.ScannerPhotoCount > model.ScannerPhotoFinishCount) { //await Task.Delay(100); Thread.Sleep(100); if ((DateTime.Now - dt).TotalSeconds > 3) { isTimeout = true; break; } } if (isTimeout) { AddTextEvent(DateTime.Now, "入库处理", $"等待完成超时"); } if (model.ReelNo > 0) { //分卷数据分解卷 List deflist = new List(); List Fjdeflist = new List(); if (model.DefectInfoList != null) { foreach (var item in model.DefectInfoList) { item.Y = item.Y - startLen * 100; Fjdeflist.Add(item); } } model.DefectInfoList = Fjdeflist; } step = 3; //检测结论 int cnt = 0; string str = ""; string strCut = ""; if (model.DefectInfoList != null && model.DefectInfoList.Count > 0) { foreach (var item in model.DefectInfoList) { item.Name = Config.getDefectName(model.ProductInfo.ModelName, item.Code); } //显示缺陷信息 object[] obj1 = new object[1]; object[] obj2 = new object[1]; List DefectTotal = model.DefectInfoList.GroupBy(x => x.Name).Select(g => new JDefectTotal { Name = g.Key, Count = g.Count() }).ToList(); if (DefectTotal != null && DefectTotal.Count > 0) { obj1 = new object[model.DefectInfoList.Count + 1]; obj2 = new object[model.DefectInfoList.Count + 1]; obj1[0] = "缺陷"; obj2[0] = "米数"; int index = 1; foreach (var dit in DefectTotal) { cnt += dit.Count; str += $"{dit.Name}{dit.Count}个,"; } } } //裁切信息 if (model.DowngradeInformation != null && model.DowngradeInformation.Count > 0) { foreach (var item in model.DowngradeInformation) { strCut += $"裁切{item[0]}米,原因{item[1]},降级{item[2]},"; } } //分段信息 string fdStr = ""; if (model.FDInfor != null && model.FDInfor.Count > 0) { double last = (model.Len - model.FDInfor.Select(x => x[0]).Sum()) > 0 ? (model.Len - model.FDInfor.Select(x => x[0]).Sum()) : 0; model.FDInfor.Add(new double[2] { Math.Round(last, 2), model.Len }); fdStr += $"本卷分{model.FDInfor.Count }段,分别"; for (int i = 0; i < model.FDInfor.Count; i++) { fdStr += $"{Math.Round(model.FDInfor[i][0], 2)}米,"; } } //让码计算 double rmCnt = 0; if (model.FMInformation != null && model.FMInformation.Count > 0) { foreach (var dit in model.FMInformation) { rmCnt += double.Parse(dit[2].Split(',')[0]); } } //总结 model.PartReelNote = $"本卷共计{model.Len}米,各类缺陷共计{cnt}个,让码{rmCnt}"; if (!string.IsNullOrEmpty(str)) model.PartReelNote += $",{str.Remove(str.Length - 1, 1)}"; if (!string.IsNullOrEmpty(fdStr)) model.PartReelNote += $",{fdStr.Remove(fdStr.Length - 1, 1)}"; if (!string.IsNullOrEmpty(strCut)) model.PartReelNote += $",{strCut.Remove(strCut.Length - 1, 1)}"; //if (string.IsNullOrEmpty(str)) // model.PartReelNote = $"本卷共计{model.Len}米,各类缺陷共计{cnt}个"; //else if (string.IsNullOrEmpty(strCut)) // model.PartReelNote = $"本卷共计{model.Len}米,各类缺陷共计{cnt}个,{str.Remove(str.Length - 1, 1)}"; //else // model.PartReelNote = $"本卷共计{model.Len}米,各类缺陷共计{cnt}个,{str.Remove(str.Length - 1, 1)},{strCut.Remove(strCut.Length - 1, 1)}"; //计算等级标准 List gradeLimitList = model.ProductInfo.GradeLimitList; if (gradeLimitList!=null && gradeLimitList.Count > 0) { step = 4; int count; foreach(GradeLimit item in gradeLimitList) { if((model.DefectInfoList != null)&&(model.DefectInfoList.Count >0)) count = model.DefectInfoList.Where(m => m.Code == item.Code).Count(); else count = 0; if (count <= item.A && model.Grade <= 1) model.Grade = 1; else if (count <= item.B && item.B > 0 && model.Grade <= 2) model.Grade = 2; else if (count <= item.C && item.C > 0 && model.Grade <= 3) model.Grade = 3; else if (count <= item.D && item.D > 0 && model.Grade <= 4) model.Grade = 4; else if (count <= item.E && item.E > 0 && model.Grade <= 5) model.Grade = 5; else if (count>0) model.Grade = 6;//不合格 AddTextEvent(DateTime.Now,"标准判断", $"({key}) 批号({model.BatchId}),标准={(char)(model.Grade + 64)} [{item.Code}:{count};A<={item.A};B<={item.B};C<={item.C};D<={item.D};E<={item.E}]"); } step = 5; } model.Qualified = (model.Grade < 6);//是否合格 #if UPDATA if (!svcRecord.UpdateNav(model)) throw new Exception("写库失败!"); #else if (!svcRecord.InsertNav(model)) throw new Exception("写库失败!"); #endif AddTextEvent(DateTime.Now,"入库完成", $"({key}) 批号({model.BatchId})已完成检测。"); //新材料上传ERP if (!string.IsNullOrWhiteSpace(Config.ErpDBConStr) && Config.CustomerName == "XCL") { AddTextEvent(DateTime.Now, "ERP上传", $"PJXTBH:{model.PJXTBH},批号:{model.BatchId},卷号:{model.ReelId}.开始上传。"); for (int i = 0; i < 3; i++) { try { if (DBUtils.DataUploadErp(model)) AddTextEvent(DateTime.Now, "ERP上传", $"PJXTBH:{model.PJXTBH},批号:{model.BatchId},卷号:{model.ReelId}.上传成功。"); else AddTextEvent(DateTime.Now, "ERP上传", $"PJXTBH:{model.PJXTBH},批号:{model.BatchId},卷号:{model.ReelId}.已有数据。"); break; } catch (Exception es) { AddTextEvent(DateTime.Now, "ERP上传", $"PJXTBH:{model.PJXTBH},批号:{model.BatchId},卷号:{model.ReelId}.上传失败{es.Message}", WarningEnum.Low, true); } } } //上传服务器 if (!string.IsNullOrEmpty(Config.ServerDBConStr)) { try { CurrUploadDataRecords.DefectInfoList = model.DefectInfoList; CurrUploadDataRecords.Len = model.Len; CurrUploadDataRecords.TimeLen = model.TimeLen; CurrUploadDataRecords.Grade = model.Grade; CurrUploadDataRecords.Qualified = model.Qualified; CurrUploadDataRecords.DefectTotalCount = model.DefectTotalCount; CurrUploadDataRecords.Succeed = model.Succeed; CurrUploadDataRecords.FailType = model.FailType; CurrUploadDataRecords.FaceWidthMin = model.FaceWidthMin; CurrUploadDataRecords.FaceWidthMax = model.FaceWidthMax; CurrUploadDataRecords.FacePointList = model.FacePointList; CurrUploadDataRecords.DowngradeInformation = model.DowngradeInformation; CurrUploadDataRecords.ThicknessList = model.ThicknessList; CurrUploadDataRecords.PartReelNote = model.PartReelNote; CurrUploadDataRecords.PartReelNote2 = model.PartReelNote2; CurrUploadDataRecords.UserName = model.UserName; CurrUploadDataRecords.WorkTeam = model.WorkTeam; CurrUploadDataRecords.PartReelId = model.PartReelId; InitDB.SendServerDB(Config.ServerDBConStr, CurrUploadDataRecords); AddTextEvent(DateTime.Now, "上传完成", $"({key}) 批号({CurrUploadDataRecords.BatchId})已完成检测。"); if (Config.CustomerName == "XCL") { Thread.Sleep(500); AddTextEvent(DateTime.Now, "请求报表", $"({key}) 批卷号({model.BatchId}_{model.ReelId})。", WarningEnum.Normal, false); try { //报表生成申请 JObject parm = new JObject() { {"batch",model.BatchId }, {"reel",model.ReelId } }; var obj = getDefectFromBatchReelToExcel(parm); } catch (Exception ex) { AddTextEvent(DateTime.Now, "请求报表失败", $"({key}) 批卷号({model.BatchId}_{model.ReelId}):{ex.Message}", WarningEnum.High); } } } catch (Exception ex) { AddTextEvent(DateTime.Now, "上传失败", $"({key}) 批号({CurrUploadDataRecords.BatchId}):{ex.Message}", WarningEnum.High); } } htTask.Remove(key); _isDefect = false; } catch (Exception ex) { _isDefect = false; if (model==null) AddTextEvent(DateTime.Now,"入库失败", $"记录({key})不存在{step}!" + ex.Message, WarningEnum.High); else AddTextEvent(DateTime.Now,"入库失败", $"({key}) 批号({model.BatchId})检测完成,但保存检测记录失败{step}:" + ex.Message, WarningEnum.High); warning(WarningEnum.High, true);//暂停 } } //停机 private void btnClose_Click(object sender, EventArgs e) { this.Activate(); if (currentState == CurrentStateEnum.运行中) { UIMessageTip.ShowWarning("请先结束或暂停设备运行后再停机!", 2000); return; } if(_isDefect) { UIMessageTip.ShowWarning("还在检测处理中,等待完成再停机!", 2000); return; } AddTextEvent(DateTime.Now,"停机", "停机中..."); this.btnStart.Enabled = this.btnEnd.Enabled = this.btnPause.Enabled = this.btnHeight.Enabled = this.btnCut.Enabled = this.btnFenJuan.Enabled = false; this.btnClose.Enabled = false; this.btnOpen.Enabled = true; tcbarLightValue.Enabled = false; if (devContainer.state && devContainer.devIOCard.IsInit) { devContainer.devIOCard.reset(); devContainer.io_output(CMDName.IO默认输出); } devContainer.stop(); currentState = CurrentStateEnum.初始;//应该是待机 this.resetUIValue(); #if NT if (null != _cts) { _cts.Cancel(); } #endif AddTextEvent(DateTime.Now,"停机", "停机完成。"); //重置缓存 scanPhotos = new ScanPhotoInfo[3]; #if NT if (t_test0 != null) { bool b = t_test0.Join(5000); if (!b) t_test0.Abort(); t_test0 = null; } if (t_test1 != null) { bool b = t_test1.Join(5000); if (!b) t_test1.Abort(); t_test1 = null; } if (t_test2 != null) { bool b = t_test2.Join(5000); if (!b) t_test2.Abort(); t_test2 = null; } if (t_test3 != null) { bool b = t_test3.Join(5000); if (!b) t_test3.Abort(); t_test3 = null; } #endif } private Thread t_test; //启动 private void btnStart_Click(object sender, EventArgs e) { this.Activate(); if (!_IsGetErpCode) { AddTextEvent(DateTime.Now, "启动", "还未扫码获取检测信息!", WarningEnum.Low); return; } if (Config.CustomerName == "XCL") { if (!radioButton1.Checked && !radioButton2.Checked) { AddTextEvent(DateTime.Now, "启动", "未选择[成检]或[半检]!", WarningEnum.Low); return; } } AddTextEvent(DateTime.Now,"启动", "下发启动指令..."); this.btnPause.Enabled = true; btnHeight.Enabled = true; btnCut.Enabled = true; btnFenJuan.Enabled = true; btnStart.Enabled = false;//用于防止回车触发 btnStart.Enabled = true;//用于防止回车触发 #if OnLine if (!Config.StopPLC) this.devContainer.devPlc.runDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { if (!compareIOInput(CMDName.暂停按钮))//硬件急停 { this.startCommand(); AddTextEvent(DateTime.Now, "启动", "下发IO指令..."); this.devContainer.devIOCard.writeBitState(0, 0, true); //Task.Run(async () => //{ //await Task.Delay(500); Thread.Sleep(500); this.devContainer.devIOCard.writeBitState(0, 0, false); //}); } else AddTextEvent(DateTime.Now, "启动", "设备急停!"); } #else //暂停-》继续 if (currentState == CurrentStateEnum.暂停) { AddTextEvent(DateTime.Now, "启动", $"暂停 -> 继续"); currentState = CurrentStateEnum.运行中; Task.Run(() => { if (currKey > 0) pStopWatch.Start(); //写I/O启动。。。 //继续读取编译器和门幅等 //int nextStepId = currProcessIndex; //do //{ // currentState = CurrentStateEnum.运行中; // nextStepId = nextProcess(currProductModel, nextStepId); //} while (nextStepId >= 0 && !isBreakProcessRun()); }); } else//首次开始/结束后重新开始 { //校正从复位-》运行,不会新启动 resetUIValue(); AddTextEvent(DateTime.Now, "启动", "开始测试..."); jmTest = 0; SectioningLen = 0; indexTest1 = indexTest2 = 0; //获取新卷号批号 if (currKey > 0) { Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records; curRecord.BatchId = txtBatchId.Text; curRecord.ReelId = txtReelId.Text; curRecord.ErpLen = numErpLen.IsEmpty ? curRecord.ErpLen : Convert.ToDouble(numErpLen.Text.Trim()); } currentState = CurrentStateEnum.运行中; defectTag.Clear(); ThnDieLen = 0; } this.Invoke(new System.Action(() => { this.btnStart.Enabled = false; this.btnEnd.Enabled = this.btnPause.Enabled = true; })); IsTest = true; t_test = new System.Threading.Thread(run_Test); t_test.IsBackground = true; t_test.Start(); #endif lineChartDefect.Focus(); } #region 离线测试 private bool IsTest = false; private void run_Test() { int num1 = 0; int num2 = 0; Mat mat1 = new Mat("E:\\CPL\\img\\L1.bmp"); Mat mat2 = new Mat("E:\\CPL\\img\\R1.bmp"); while (IsTest) { #if NT #else callBackScanMatEvent(num1++, mat1.Clone(), 0); callBackScanMatEvent(num2++, mat2.Clone(), 1); #endif Thread.Sleep(1000); } } #endregion private void btnPause_Click(object sender, EventArgs e) { this.Activate(); AddTextEvent(DateTime.Now,"暂停", "下发暂停指令..."); btnPause.Enabled = false;//用于防止回车触发 btnPause.Enabled = true; if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO && devContainer.devIOCard.IsInit) { //if (!compareIOInput(CMDName.暂停按钮)) this.devContainer.devIOCard.writeBitState(0, 1, true); this.pauseCommand();//输出暂停不会触发输入暂停 //Task.Run(async () => //{ // await Task.Delay(500); Thread.Sleep(200); this.devContainer.devIOCard.writeBitState(0, 1, false); //}); } lineChartDefect.Focus(); } private void ClearPic(string dirPath, int days) { if (Directory.Exists(dirPath)) { DateTime delDate = DateTime.Now.AddDays(0.0 - days); string[] directories = Directory.GetDirectories(dirPath); string[] array = (from dir in directories select new DirectoryInfo(dir) into f where f.CreationTime <= delDate select f into x select x.FullName).ToArray(); foreach (var item in array) { if (Directory.Exists(item)) { DirectoryInfo di = new DirectoryInfo(item); di.Delete(true); } } } } private void ClearTempPic() { //清空二次判定缓存 if (!Directory.Exists(Config.appBasePath + "\\TempPic\\")) { return; } else { string[] array = Directory.GetFiles(Config.appBasePath + "\\TempPic\\"); foreach (string text in array) { try { File.Delete(text); } catch (Exception ex) { ; } } } } private string StartTime; private void startCommand() { if (!devContainer.state || currentState == CurrentStateEnum.运行中) return; if (devContainer.devIOCard.IsInit) { //devContainer.io_output(CMDName.启动按钮); devContainer.io_output(CMDName.绿灯输出); devContainer.io_output(CMDName.黄灯输出, false, true, 0); devContainer.io_output(CMDName.红灯输出, false, true, 0); devContainer.io_output(CMDName.蜂鸣器输出, false, true, 0); //devContainer.io_output(CMDName.暂停按钮, false, true, 0); //devContainer.io_output(CMDName.黄灯输出, false, true, 0); } //运行中和暂停时都可正常接收扫描器触发新卷 //暂停-》继续 if (currentState == CurrentStateEnum.暂停) { AddTextEvent(DateTime.Now,"启动", $"暂停 -> 继续"); Task.Run(() => { if (currKey > 0) { pStopWatch.Start(); ptStopWatch.Start(); pRunSpeedWatch.Start(); } //写I/O启动。。。 //继续读取编译器和门幅等 //int nextStepId = currProcessIndex; //do //{ // currentState = CurrentStateEnum.运行中; // nextStepId = nextProcess(currProductModel, nextStepId); //} while (nextStepId >= 0 && !isBreakProcessRun()); }); currentState = CurrentStateEnum.运行中; } else//首次开始/结束后重新开始 { AddTextEvent(DateTime.Now, "启动", "清空计米和计数"); #if JM devContainer.ClearLengthCount(); Thread.Sleep(200); #endif devContainer.devCamer1.resetScanIndex(); devContainer.devCamer2.resetScanIndex(); #if JM ptLen = Math.Round(devContainer.GetLength(), 2); #endif //校正从复位-》运行,不会新启动 resetUIValue(); AddTextEvent(DateTime.Now,"启动", "开始测试..."); if(Config.OpenClearPic) ClearPic(Config.ImagePath, Config.ClearDays); IsTopAlm = false; defectTag.Clear(); ClearTempPic(); ThnDieLen = 0; SectioningLen = 0; LastSplitLength = 0; WeightParam = 0; JmFtStart = false; pStopWatch.Restart(); pRunSpeedWatch.Restart(); defectPuaseList.Clear(); defectWaitList.Clear(); StartTime = DateTime.Now.ToString("yyyyMMddHHmm"); Config.orderWarnningLen = Convert.ToInt32(numBzLen.Text.Trim()); //获取新卷号批号 if (currKey > 0) { Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records; curRecord.BatchId = txtBatchId.Text; curRecord.ReelId = txtReelId.Text; if (radioButton1.Checked) curRecord.DefectType = "成检"; else curRecord.DefectType = "半检"; curRecord.ErpLen = numErpLen.IsEmpty ? curRecord.ErpLen : Convert.ToDouble(numErpLen.Text.Trim()); } currentState = CurrentStateEnum.运行中; } this.Invoke(new System.Action(() => { this.btnStart.Enabled = false; this.btnEnd.Enabled = this.btnPause.Enabled = true; btnHeight.Enabled = true; this.btnCut.Enabled = true; btnFenJuan.Enabled = true; })); } private void pauseCommand(bool buzzer = false) { if(!devContainer.state || currentState != CurrentStateEnum.运行中) return; //写IO if (devContainer.devIOCard.IsInit) { devContainer.io_output(CMDName.绿灯输出, false, true, 0); if (buzzer) { devContainer.io_output(CMDName.红灯输出); devContainer.io_output(CMDName.蜂鸣器输出); } else { devContainer.io_output(CMDName.黄灯输出); devContainer.io_output(CMDName.蜂鸣器输出, false, true, 0); } //devContainer.io_output(CMDName.暂停按钮, false, true, 0); //devContainer.io_output(CMDName.黄灯输出, false, true, 0); } //停止读取 //AddTextEvent(DateTime.Now,"暂停", "暂停!"); pStopWatch.Stop(); ptStopWatch.Stop(); currentState = CurrentStateEnum.暂停; this.Invoke(new System.Action(() => { this.btnStart.Enabled = this.btnEnd.Enabled = true; this.btnPause.Enabled = false; //btnCut.Enabled = false; //btnFenJuan.Enabled = false; })); } /// /// 清楚报警 /// /// private void ClearCommand() { IsTopAlm = false; if (!Config.StopIO && devContainer.devIOCard.IsInit) { devContainer.io_output(CMDName.绿灯输出); devContainer.io_output(CMDName.黄灯输出, false, true, 0); devContainer.io_output(CMDName.红灯输出, false, true, 0); devContainer.io_output(CMDName.蜂鸣器输出, false, true, 0); } } //完成 private void btnEnd_Click(object sender, EventArgs e) { this.Activate(); if (!ShowAskDialog("提示", "是否结束当前检测结果?", UIStyle.Blue, false, UIMessageDialogButtons.Cancel)) return; btnEnd.Enabled = false;//用于防止回车触发 btnEnd.Enabled = true;//用于防止回车触发 AddTextEvent(DateTime.Now,"结束验布", "手动结束验布!"); string xReel = ""; //if(Config.OpenFenJuan) //{ // FenJuanFrm fenJuanFrm = new FenJuanFrm(); // fenJuanFrm.Render(); // fenJuanFrm.Text = "分小卷卷号设置"; // fenJuanFrm.ShowDialog(); // if (fenJuanFrm.IsOK) // { // AddTextEvent(DateTime.Now, "分卷", $"批号({txtBatchId.Text.Trim()})-卷号({txtReelId.Text.Trim()})-分卷号({fenJuanFrm.Reel.Trim()})"); // xReel = fenJuanFrm.Reel.Trim(); // if(string.IsNullOrEmpty(xReel)) // { // xReel = DateTime.Now.ToString("HHmm"); // AddTextEvent(DateTime.Now, "分卷", $"分卷号为空自动补充({xReel})"); // } // } // else // { // AddTextEvent(DateTime.Now, "分卷失败", $"批号({txtBatchId.Text.Trim()})-卷号({txtReelId.Text.Trim()})-分卷号({fenJuanFrm.Reel})", WarningEnum.High); // } // fenJuanFrm.Dispose(); //} #if OnLine if (!Config.StopPLC) this.devContainer.devPlc.pauseDev(); else if (!Config.StopIO) { this.devContainer.devIOCard.writeBitState(0, 1, true); Task.Run(async () => { await Task.Delay(500); this.devContainer.devIOCard.writeBitState(0, 1, false); }); } #else IsTest = false; if (t_test != null) { bool b = t_test.Join(5000); if (!b) t_test.Abort(); t_test = null; } #endif currentState = CurrentStateEnum.初始; UILocalize.OK = "是"; UILocalize.Cancel = "否"; if (currKey > 0 && ShowAskDialog("提示", "是否保存当前检测结果?")) { string szBatchId, szReelId; double ldErpLen; szBatchId = txtBatchId.Text.Trim(); //if (Config.OpenFenJuan) // szReelId = $"{txtReelId.Text.Trim()}-{xReel}"; //else szReelId = txtReelId.Text.Trim() + xReel; ldErpLen = numErpLen.IsEmpty ? 0 : Convert.ToDouble(numErpLen.Text.Trim()); int myKey = currKey; //Task.Run(() => { saveCurrRecord(myKey, szBatchId, szReelId, ldErpLen); }); saveCurrRecord(myKey, szBatchId, szReelId, ldErpLen); resetUIValue(); if(_matList1.Count > 0) { tScanPhotoInfo dt; for (int i = 0; i < _matList1.Count; i++) { _matList1.TryDequeue(out dt); } } if (_matList2.Count > 0) { tScanPhotoInfo dt; for (int i = 0; i < _matList2.Count; i++) { _matList2.TryDequeue(out dt); } } currKey = 0; txtBarCodeName.Text = txtBatchId.Text = txtReelId.Text = ""; pStopWatch.Stop(); ptStopWatch.Stop(); pRunSpeedWatch.Stop(); this.btnStart.Enabled = true; this.btnEnd.Enabled = this.btnPause.Enabled = false;//这里有问题,应该是devPlc回调设置 btnHeight.Enabled = false; btnCut.Enabled = false; btnFenJuan.Enabled = false; _IsGetErpCode = false; radioButton1.Checked = false; radioButton2.Checked = false; } else { AddTextEvent(DateTime.Now, "结束验布", "无数据结束验布!"); _isDefect = false; _IsGetErpCode = false; } lineChartDefect.Focus(); } private void lstboxLog_DrawItem(object sender, DrawItemEventArgs e) { if (e.Index < 0) return; string text = lstboxLog.GetItemText(e.Index); //if (text.Contains("D")) //{ // e.Graphics.FillRectangle(UIColor.Green, e.Bounds); // e.Graphics.DrawString(text, e.Font, Color.Blue, e.Bounds, ContentAlignment.MiddleLeft); //} //e.Graphics.FillRectangle(UIColor.Green, e.Bounds); switch (text[0]) { case 'R': e.DrawBackground(); e.Graphics.DrawString(text.Substring(1), e.Font, Color.Red, e.Bounds, ContentAlignment.MiddleLeft); break; case 'Y': e.DrawBackground(); e.Graphics.DrawString(text.Substring(1), e.Font, Color.Orange, e.Bounds, ContentAlignment.MiddleLeft); break; //default: //B // e.Graphics.DrawString(text.Substring(1), e.Font, Color.Black, e.Bounds, ContentAlignment.MiddleLeft); // break; } } private void txtBarCode_KeyDown(object sender, KeyEventArgs e) { if(e.KeyCode == Keys.Enter) { string barcode=txtBarCode.Text.Trim(); if (barcode == "") return; //if (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停) // return; if (currentState != CurrentStateEnum.初始 ) return; if(devContainer.devCodeScanner != null) devContainer.devCodeScanner.ScanerEvent?.Invoke(barcode); } } private void showImg( Mat mat) { //把Mat格式的图片转换成Bitmap Bitmap bitmap = BitmapConverter.ToBitmap(mat); this.Invoke(new System.Action(() => { //显示图片 //picDefectImage.loadImage(bitmap); this.picScanner1.Image = bitmap; })); } private void uiSymbolButton1_Click(object sender, EventArgs e) { try { } catch (Exception ex) { MessageBox.Show(ex.Message); } } int mynum = 0; private void uiSymbolButton1_Click_1(object sender, EventArgs e) { //UIMessageTip.ShowOk($"{record.Len},{record.ScannerPhotoCount-record.ScannerPhotoFinishCount}", 1500); //return; try { // mynum++; // int FaceWidth = 200; // float faceWidthX_cm = (float)(mynum * 100 * 1.0f / Config.cm2px_y ); // float faceWidthY_cm = (float)(200 * 1.0f / Config.cm2px_y ); // var point = new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm); // AddTextEvent(DateTime.Now,"门幅", $"位置:{point.X}; 幅宽:{point.Y}"); // lstFaceWidth.Add(point); // reDrawFaceWidth(lstFaceWidth, new double[] { 0, point.X }, new double[] { faceWidthY_cm, faceWidthY_cm }); // //Mat mat = new Mat(Application.StartupPath + "\\1.bmp"); // //devContainer.devScannerGentl1.ScanEvent(1, mat, 1); // //--------------------- // if (record == null) // { // record = new Records(); // record.DefectInfoList = new List(); // record.DefectInfoList.Add(new DefectInfo() { Code = "jb", Name = "浆斑", X = 20, Y = 2, Width = 2, Height = 2 }); // record.DefectInfoList.Add(new DefectInfo() { Code = "jb", Name = "浆斑", X = 20, Y = 5, Width = 2, Height = 2 }); // record.DefectInfoList.Add(new DefectInfo() { Code = "wy", Name = "污印", X = 50, Y = 2, Width = 4, Height = 4 }); // record.DefectInfoList.Add(new DefectInfo() { Code = "lj", Name = "垃圾", X = 60, Y = 5, Width = 2, Height = 2 }); // reDrawDefectPoints(record.DefectInfoList, new double[2] { 0, 10 }, new double[2] { 0, 100 }); // foreach (DefectInfo info in record.DefectInfoList) // { // this.uiDataGridView1.Rows.Add(info.Code, info.Name, // info.CentreX, info.CentreY, info.Area, info.ZXD, info.Target); // } // } } catch (Exception ex) { MessageBox.Show(ex.Message); } } private void tcbarLightValue_ValueChanged(object sender, EventArgs e) { if (devContainer.state) { //bool b1 = devContainer.devScannerGentl1.setParam((float)tcbarExposureTime.Value); //bool b2= devContainer.devScannerGentl2.setParam((float)tcbarExposureTime.Value); // AddTextEvent(DateTime.Now,"setExposureTime", b1.ToString()); // AddTextEvent(DateTime.Now,"setExposureTime", b2.ToString()); var res=devContainer.devLight.setDigitalValue(1, (int)tcbarLightValue.Value); //UIMessageTip.ShowOk($"{(int)tcbarLightValue.Value}/255 var={res} {Config.Light_Name}", 1000); //tpnlLight.Text = this.tpnlLight.Tag + $" ({(int)tcbarLightValue.Value}/255)"; } } private void swcDefectPauseForUser_ValueChanged(object sender, bool value) { this.defectPauseForUser = this.swcDefectPauseForUser.Active; } private void button1_Click(object sender, EventArgs e) { //List lstEditDefect = new List(); //DefectInfo dt = new DefectInfo(); //dt.Name = "123"; //dt.Code = "wuyin"; //dt.image = Image.FromFile("C:\\Users\\fang\\Desktop\\123.png"); //lstEditDefect.Add(dt); //Mat mtt = new Mat("C:\\Users\\fang\\Desktop\\新建文件夹\\mx\\636.bmp"); //FHome_Defect frmDefect = new FHome_Defect(lstEditDefect, mtt); //frmDefect.ShowDialog(); Config.LoadAllConfig(); //设置程序最小/大线程池 // Get the current settings. int minWorker, minIOC; ThreadPool.GetMinThreads(out minWorker, out minIOC); ThreadPool.SetMinThreads(25, minIOC); Mat matt = new Mat("C:\\Users\\fang\\Desktop\\新建文件夹\\433.bmp"); //OpenCVUtil.LoadEdgeMode(); //int tt = 0; //var mty = OpenCVUtil.getMaxInsetRect2(matt, false, 0,out tt); //mty.SaveImage("edge.bmp"); List qlist = new List(); //[ 'laji','liangdian', 'wuyin', 'jietou', 'bmss', 'qipi', 'tiaohen','yayin','zhouyin','yisesi','chongying'] qlist.Add(new QualifiedLimit() { Code = "laji", ZXD = 0.3, Area = 0.04, ContrastLower = 0.98, ContrastTop = 1.02 }); qlist.Add(new QualifiedLimit() { Code = "liangdian", ZXD = 0.3, Area = 0.09, ContrastLower = 0.93, ContrastTop = 1.07 }); qlist.Add(new QualifiedLimit() { Code = "wuyin", ZXD = 0.3, Area = 0.04, ContrastLower = 0.96, ContrastTop = 1.04 }); qlist.Add(new QualifiedLimit() { Code = "jietou", ZXD = 0.3, Area = 0.09, ContrastLower = 0.94, ContrastTop = 1.06 }); qlist.Add(new QualifiedLimit() { Code = "bmss", ZXD = 0.3, Area = 0.08, ContrastLower = 0.99, ContrastTop = 1.01 }); qlist.Add(new QualifiedLimit() { Code = "qipi", ZXD = 0.4, Area = 0.01, ContrastLower = 0.99, ContrastTop = 1.01 }); qlist.Add(new QualifiedLimit() { Code = "tiaohen", ZXD = 0.3, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 }); qlist.Add(new QualifiedLimit() { Code = "yayin", ZXD = 0.3, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 }); qlist.Add(new QualifiedLimit() { Code = "zhouyin", ZXD = 0.3, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 }); qlist.Add(new QualifiedLimit() { Code = "yisesi", ZXD = 0.3, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 }); qlist.Add(new QualifiedLimit() { Code = "chongying", ZXD = 0.3, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 }); DefectLib dlt = new DefectLib(); dlt.start(); dlt.add(new Device.DefectLib.DefectTask() { modelName = "BS_CYG_1003.trt", record = null, bmp = matt, bmpTag = matt.Clone(), photoIndex = 0,//0-n 首张必需为0,因下面计算长度是从0开始 widthRatio = 1, qualifiedLimitList = qlist, finishEvent = callBackDefectEvent, xw = 0, }); return; Config.LoadAllConfig(); DefectLib dl = new DefectLib(); dl.start(); string[] files = Directory.GetFiles("E:\\CPL\\个人\\gePic", $"*.bmp", SearchOption.TopDirectoryOnly); List list = new List(); list.Add(new QualifiedLimit() { Code = "jb",ZXD = 0.6, Area = 0.04, ContrastLower = 0.98, ContrastTop = 1.02}); list.Add(new QualifiedLimit() { Code = "wy", ZXD = 0.6, Area = 0.09, ContrastLower = 0.93, ContrastTop = 1.07 }); list.Add(new QualifiedLimit() { Code = "mj", ZXD = 0.6, Area = 0.04, ContrastLower = 0.96, ContrastTop = 1.04 }); list.Add(new QualifiedLimit() { Code = "hy", ZXD = 0.67, Area = 0.09, ContrastLower = 0.94, ContrastTop = 1.06 }); list.Add(new QualifiedLimit() { Code = "lj", ZXD = 0.7, Area = 0.08, ContrastLower = 0.99, ContrastTop = 1.01 }); list.Add(new QualifiedLimit() { Code = "yss", ZXD = 0.5, Area = 0.04, ContrastLower = 0.99, ContrastTop = 1.01 }); list.Add(new QualifiedLimit() { Code = "zy", ZXD = 0.8, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 }); list.Add(new QualifiedLimit() { Code = "wc", ZXD = 0.6, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 }); list.Add(new QualifiedLimit() { Code = "cs", ZXD = 0.8, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 }); list.Add(new QualifiedLimit() { Code = "cy", ZXD = 1, Area = 0.0, ContrastLower = 0.0, ContrastTop = 0 }); list.Add(new QualifiedLimit() { Code = "tcy", ZXD = 0.5, Area = 0.0, ContrastLower = 0.99, ContrastTop = 1.01 }); list.Add(new QualifiedLimit() { Code = "jt", ZXD = 1, Area = 0.0, ContrastLower = 0.0, ContrastTop = 0 }); for (int i = 0; i < files.Count(); i++) { Mat mat = new Mat(files[i]); dl.add(new Device.DefectLib.DefectTask() { modelName = "best_0116_bs14.fp16.trt", //record = curRecord, bmp = mat.Clone(), bmpTag = mat.Clone(), photoIndex = i,//0-n 首张必需为0,因下面计算长度是从0开始 widthRatio = 1, qualifiedLimitList = list, finishEvent = callBackDefectTestEvent, }); } string s = DateTime.Now.Ticks.ToString() + "-"; Thread.Sleep(1); s += DateTime.Now.Ticks.ToString() + "-"; MessageBox.Show(s); // 创建SqlSugarClient实例并配置连接字符串 //var db = new SqlSugarClient(new ConnectionConfig() //{ // // 设置数据库类型为SQLServer // DbType = SqlSugar.DbType.SqlServer, // // 设置服务器地址、数据库名称以及登录信息等 // ConnectionString = "Data Source=.;Initial Catalog=testDB;User ID=sa;Password=abc123!@#;" //}); //// 可选:打开调试日志输出 //db.Ado.IsEnableLogEvent = true; //// 查询操作示例 //if (!db.Ado.IsValidConnection()) // db.Ado.Open(); //string sql = "select * from t2"; //List parameters = new List(); //var res= db.Ado.GetDataTable(sql, parameters); //loadErpData("20240107492"); return; string code = "SHNY-PX-6-L-100"; string[] barCodes = code.Split(new char[] { '-' }); if (barCodes.Length < 4) { AddTextEvent(DateTime.Now,"扫码", $"产品编码({code})格式错误,不做响应!", WarningEnum.High); return; } //新开始 //加载新产品 string pcode = barCodes[0] + "-" + barCodes[1] + "-" + barCodes[2]; var productInfo = svcProduct.GetModelNav(pcode); //frmProduct.loadProduct(code); if (productInfo == null) { AddTextEvent(DateTime.Now,"扫码", $"编码({code})不存在,请先添加产品,暂停设备!", WarningEnum.High); this.BeginInvoke(new System.Action(() => { frmProduct.loadProduct(pcode);//转到新建编码 })); return; } AddTextEvent(DateTime.Now,"扫码", $"编码({code}),加载产品信息({productInfo.Code})完成,加载配方(光源={productInfo.LightValue},曝光={productInfo.ExposureTime},增益={productInfo.Gain})..."); if (productInfo.LightValue > 0)//光源 - 通道0 devContainer.devLight.setDigitalValue(1, productInfo.LightValue); if (productInfo.ExposureTime > 0 || productInfo.Gain > 0)//相机曝光 增益 { devContainer.devCamer1.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1)); devContainer.devCamer2.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1)); } AddTextEvent(DateTime.Now,"扫码", $"编码({code}),配方设置完成:光源={productInfo.LightValue},曝光={productInfo.ExposureTime}"); //ABSCamerCardDev pDev = new CamerCardDevIK(); //pDev.WarningEvent = (level, msg) => //{ // AddTextEvent(DateTime.Now,"设备事件", msg, level); //}; //var b = pDev.open(0, 0); //MessageBox.Show(b.ToString()); ////b = pDev.loadConfiguration(@"D:\Debug\DevCfg\wcf.vlcf"); //b =pDev.start(this.picScanner1,"c:\\"); //MessageBox.Show(b.ToString()); //==== //Mat mat0= new Mat(@"f:\2.bmp"); //int marginWidth0; //mat0 = OpenCVUtil.getMaxInsetRect2(mat0, true, 0, out marginWidth0); //Mat mat1 = new Mat(@"f:\1.bmp"); //mat1 = OpenCVUtil.getMaxInsetRect2(mat1, false, 0, out marginWidth0); //lblLen.Text = "0"; //Task.Run(async () => { // for(int i = 0; i < 100; i++) // { // //选中 // this.Invoke(new System.Action(() => // { // lblLen.Text = Convert.ToInt32(lblLen.Text) + 1 + ""; // })); // await Task.Delay(1000); // } //}); //FHome_Defect frm = new FHome_Defect(); //frm.ShowDialog(); } #region 测试 private void callBackDefectTestEvent(Device.DefectLib.DefectTask res) { { int step = 0; try { if (res.isSucceed) { step = 1; AddTextEvent(DateTime.Now, $"检测完成", $"(图像{res.photoIndex})-瑕疵检测完成,共{res.excelTable.Rows.Count}个瑕疵!各环节用时:{string.Join(",", res.stopwatch)}"); //AddTextEvent(DateTime.Now,$"打标完成", $"第 ({res.photoIndex}) 张照片,计算过程:{res.resultInfo}"); } else { AddTextEvent(DateTime.Now, $"打标失败", $"(图像{res.photoIndex})-瑕疵检测失败!TId={Thread.CurrentThread.ManagedThreadId}"); } res.bmp.Dispose(); res.bmpTag.Dispose(); res.bmps_cut = null; res.excelTable.Dispose(); } catch (Exception ex) { AddTextEvent(DateTime.Now, $"打标失败", $"(图像{res.photoIndex})-瑕疵检测异常({step}):{ex.Message},TId={Thread.CurrentThread.ManagedThreadId}"); } finally { res.record.ScannerPhotoFinishCount++; int liScannerPhotoFinishCount = res.record.ScannerPhotoFinishCount; int liScannerPhotoCount = res.record.ScannerPhotoCount; AddTextEvent(DateTime.Now, $"检测完成", $"{liScannerPhotoFinishCount}/{liScannerPhotoCount}"); //this.BeginInvoke(new System.Action(() => //{ // this.lblWaitImageCount.Text = $"{liScannerPhotoCount - liScannerPhotoFinishCount}"; //})); res = null; System.GC.Collect(); } } } #endregion private void numErpLen_ValueChanged(object sender, string value) { //numErpLen_TextChanged(sender, null); if (numErpLen.IsEmpty || currKey == 0) return; var val = Convert.ToDouble(numErpLen.Text); if (val <= 0) return; Records record = Hashtable.Synchronized(htTask)[currKey] as Records; if (record != null) record.ErpLen = val; } private void numErpLen_KeyUp(object sender, KeyEventArgs e) { if (e.KeyCode == Keys.Enter || e.KeyCode == Keys.Tab) { if (numErpLen.IsEmpty || currKey == 0) return; var val = Convert.ToDouble(numErpLen.Text); if (val <= 0) return; Records record = Hashtable.Synchronized(htTask)[currKey] as Records; if (record != null) record.ErpLen = val; } } private void FHome_Resize(object sender, EventArgs e) { uilbKF.Top = 8; uilbHD.Top = 8; this.btnHeight.Left = this.btnClearAlm.Left + (this.btnClearAlm.Left - this.btnPause.Left); this.btnCut.Left = this.btnHeight.Left + (this.btnHeight.Left - this.btnClearAlm.Left); this.btnFenJuan.Left = this.btnCut.Left + (this.btnCut.Left - this.btnHeight.Left); if (Config.OpenHouDuJiLu) { uiTitlePanel4.Left = uiTitlePanel3.Left; uiTitlePanel4.Width = (uiTitlePanel3.Width - 5) / 2; uiTitlePanel8.Left = uiTitlePanel4.Left + uiTitlePanel4.Width + 5; uiTitlePanel8.Width = uiTitlePanel4.Width; } else { uiTitlePanel4.Left = uiTitlePanel3.Left; uiTitlePanel4.Width = uiTitlePanel3.Width; uiTitlePanel8.Visible = false; } } private void FHome_Paint(object sender, PaintEventArgs e) { uilbKF.Top = 8; uilbHD.Top = 8; this.btnHeight.Left = this.btnClearAlm.Left + (this.btnClearAlm.Left - this.btnPause.Left); this.btnCut.Left = this.btnHeight.Left + (this.btnHeight.Left - this.btnClearAlm.Left); this.btnFenJuan.Left = this.btnCut.Left + (this.btnCut.Left - this.btnHeight.Left); if (Config.OpenHouDuJiLu) { uiTitlePanel4.Left = uiTitlePanel3.Left; uiTitlePanel4.Width = (uiTitlePanel3.Width - 5) / 2; uiTitlePanel8.Left = uiTitlePanel4.Left + uiTitlePanel4.Width + 5; uiTitlePanel8.Width = uiTitlePanel4.Width; } else { uiTitlePanel4.Left = uiTitlePanel3.Left; uiTitlePanel4.Width = uiTitlePanel3.Width; uiTitlePanel8.Visible = false; } } private void button2_Click(object sender, EventArgs e) { //double sstLen = devContainer.GetLength(); //MessageBox.Show($"{sstLen}"); DefectInfo defectInfo = new DefectInfo { PhotoIndex = -1, Code = "JSYC", Name = "金属", X = 5,//cm未知 Y = Math.Round(5.23 * 100, 2),//cm Width = 0.1,//cm Height = 0.1,//cm ZXD = 1, Contrast = 1, Target = 1, imageID = "",//res.lstDefectBmp[i].Clone(), }; List< DefectInfo> DefectInfoList = new List { defectInfo }; //更新UI object[] rowItem = new object[]{ defectInfo.uid, defectInfo.Code, defectInfo.PhotoIndex,defectInfo.Name, defectInfo.CentreX, defectInfo.CentreY / 100,defectInfo.Width * 10, defectInfo.Height * 10, defectInfo.Area * 100, defectInfo.ZXD, defectInfo.Contrast}; this.BeginInvoke(new System.Action(() => { this.uiDataGridView1.Rows.Insert(0, rowItem); this.uiMiniPagination1.TotalCount = 12; // double len = Math.Round(5.23 *100 + 0.005f, 2); this.reDrawDefectPoints("", DefectInfoList, new double[] { 0, 100}, new double[] { 0, len }); })); } #region ERP测试 private void button3_Click(object sender, EventArgs e) { //string code = "RSHX2410002536"; //var dt = loadErpData(code); //MessageBox.Show($"{JsonConvert.SerializeObject(dt)}"); #if false try { if (Config.ErpDBType == "Oracle") { SqlSugarClient db = new SqlSugarClient(new ConnectionConfig() { DbType = SqlSugar.DbType.Oracle, ConnectionString = Config.ErpDBConStr, InitKeyType = InitKeyType.Attribute, IsAutoCloseConnection = true, AopEvents = new AopEvents { OnLogExecuting = (tsql, p) => { Console.WriteLine(tsql); Console.WriteLine(string.Join(",", p?.Select(it => it.ParameterName + ":" + it.Value))); } } }); //var dt = db.Ado.GetDataTable(sql); //if (dt != null) //{ // for (int i = 0; i < dt.Rows.Count; i++) // { // Console.WriteLine($"PJXTBH:{dt.Rows[i]["PJXTBH"]},WPH:{dt.Rows[i]["WPH"]},WPMC:{dt.Rows[i]["WPMC"]},SL:{dt.Rows[i]["SL"]},PH:{dt.Rows[i]["PH"]},JH:{dt.Rows[i]["JH"]}"); // } //} string sqlstr = $"select * from tb_qc_prodinfo where PJXTBH='RSHX2410002536'"; var dt2 = db.Ado.GetDataTable(sqlstr); dt2.Columns.RemoveAt(0); dt2.Columns.RemoveAt(0); MessageBox.Show($"{ JsonConvert.SerializeObject(dt2.Rows[0])}"); //var dt2 = db.Ado.GetDataTable(sqlstr); } else if (Config.ErpDBType == "PostgreSQL") { string dbStr = "PORT=5432;DATABASE=postgres;HOST=100.0.1.25;PASSWORD=fqc_password1;USER ID=fqc_user1"; SqlSugarClient db = new SqlSugarClient(new ConnectionConfig() { DbType = SqlSugar.DbType.PostgreSQL, ConnectionString = dbStr, IsAutoCloseConnection = true, LanguageType = LanguageType.Default,//Set language AopEvents = new AopEvents { OnLogExecuting = (tsql, p) => { Console.WriteLine(tsql); Console.WriteLine(string.Join(",", p?.Select(it => it.ParameterName + ":" + it.Value))); } } }); string sqlstr = $"select * from mingxin_prod"; var dt2 = db.Ado.GetDataTable(sqlstr); //dt2.Columns.RemoveAt(0); //dt2.Columns.RemoveAt(0); MessageBox.Show($"{JsonConvert.SerializeObject(dt2.Rows[0])}"); //var dt2 = db.Ado.GetDataTable(sqlstr); } } catch (Exception ex) { MessageBox.Show($"ERP报错:{ex.Message}"); } #endif #if true //测试新材料服务器 try { string dbstring = Config.ServerDBConStr; //dbstring = "server=localhost;Database=LeatherDB;Uid=root;Pwd=123456; AllowLoadLocalInfile=true"; QualifiedLimit qualifiedLimit = new QualifiedLimit(); qualifiedLimit.Code = "lj"; qualifiedLimit.ZXD = 1; qualifiedLimit.ModifyUserCode = "tt"; qualifiedLimit.ModifyTime = DateTime.Now; qualifiedLimit.CreateUserCode = "tt"; qualifiedLimit.CreateTime = DateTime.Now; GradeLimit gradeLimit = new GradeLimit(); gradeLimit.Code = "lj"; gradeLimit.A = 10; gradeLimit.ModifyUserCode = "tt"; gradeLimit.ModifyTime = DateTime.Now; gradeLimit.CreateUserCode = "tt"; gradeLimit.CreateTime = DateTime.Now; Product pdt = new Product(); pdt.Code = "7788"; pdt.Gain = 1; pdt.Color = 91; pdt.Material = "额绒面2"; pdt.ModelName = DateTime.Now.ToString(); //pdt.Id = 9888; pdt.QualifiedLimitList = new List { qualifiedLimit }; pdt.GradeLimitList = new List { gradeLimit }; pdt.ModifyUserCode = "tt"; pdt.ModifyTime = DateTime.Now; pdt.CreateUserCode = "tt"; pdt.CreateTime = DateTime.Now; DefectInfo defectInfo = new DefectInfo(); defectInfo.Code = "lj"; defectInfo.Id = 7; defectInfo.Name = "test"; defectInfo.ZXD = 0.9; defectInfo.ModifyUserCode = "tt"; defectInfo.ModifyTime = DateTime.Now; defectInfo.CreateUserCode = "tt"; defectInfo.CreateTime = DateTime.Now; UploadDataRecords records = new UploadDataRecords(); records.BarCode = "1234567"; records.BarCodeName = "abdff"; records.Material = "gh"; records.Color = "black"; records.BatchId = "555"; records.ReelId = "666"; records.ErpLen = 100; records.DefectInfoList = new List { defectInfo }; records.ModifyUserCode = "tt"; records.ModifyTime = DateTime.Now; records.CreateUserCode = "tt"; records.CreateTime = DateTime.Now; InitDB.SendServerDB(dbstring, records); } catch (Exception ex) { MessageBox.Show($"上传报错:{ex.Message}"); } #endif } #endregion #region 信号上下延 /// /// 信号上升沿下降沿捕获 /// class GetPN { bool _P = false; bool _N = false; /// /// 判断上升沿 /// /// /// public bool P(bool Value) { if (Value && !_P) { _P = true; return true; } if (!Value) _P = false; return false; } /// /// 判断下降沿 /// /// /// public bool N(bool Value) { if (!Value && _N) { _N = false; return true; } if (Value) _N = true; return false; } } #endregion private void uilbHD_Click(object sender, EventArgs e) { OffsetFrm offsetFrm = new OffsetFrm(); offsetFrm.Show(); } /// /// 清除报警 /// /// /// private void btnClearAlm_Click(object sender, EventArgs e) { this.Activate(); AddTextEvent(DateTime.Now, "清除", "清除蜂鸣报警"); ClearCommand(); } /// /// 设置幅宽补偿 /// /// /// private void uilbKF_Click(object sender, EventArgs e) { EdgeOffserFrm offsetFrm = new EdgeOffserFrm(); offsetFrm.Show(); } /// /// 厚度测量 /// /// /// private void btnHeight_Click(object sender, EventArgs e) { this.Activate(); //厚度测量 if (currKey > 0) { //暂停 btnPause_Click(null, null); Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records; GetHeightFrm frm = new GetHeightFrm(GetDis()); frm.Render(); frm.ShowDialog(); if (frm.IsOK) { if (curRecord.ThicknessList == null) curRecord.ThicknessList = new List(); Thickness ThicknessInfo = new Thickness { Y_Dis = frm.Thickness.Y_Dis, Value1 = frm.Thickness.Value1, Value2 = frm.Thickness.Value2, Value3 = frm.Thickness.Value3, }; ThicknessInfo.ModifyUserCode = ThicknessInfo.CreateUserCode = curRecord.CreateUserCode; curRecord.ThicknessList.Add(ThicknessInfo); btnStart_Click(null, null); } frm.Dispose(); } else { UIMessageTip.ShowWarning("还未开始记录数据!", 2000); return; } } /// /// 分卷上次长度 /// private double LastSplitLength = 0; /// /// 计算重量参数 /// private double WeightParam = 0; /// /// 分卷 /// /// /// private void btnFenJuan_Click(object sender, EventArgs e) { this.Activate(); if (currKey > 0) { AddTextEvent(DateTime.Now, "启用分卷", "手动分卷"); //暂停 btnPause_Click(null, null); Records record = null; if (currKey > 0) record = Hashtable.Synchronized(htTask)[currKey] as Records; PartitionFrm partitionFrm = new PartitionFrm(record, LastSplitLength, WeightParam); partitionFrm.ShowDialog(this); if (partitionFrm.DialogResult == DialogResult.Cancel) return; else { WeightParam = partitionFrm.WeightParam; AddTextEvent(DateTime.Now, "启用分卷", $"批卷号:{partitionFrm.BathReelID},分卷号:{partitionFrm.PartReelID},下一分卷号:{partitionFrm.NextPartReelID}"); if (PartitionEnd(partitionFrm.BathReelID, partitionFrm.PartReelID, partitionFrm.NextPartReelID)) { btnStart_Click(null, null); } } partitionFrm.Dispose(); } else { UIMessageTip.ShowWarning("还未开始记录数据!", 2000); return; } } public bool PartitionEnd(string batchID, string pratReelID, string nextReelID) { AddTextEvent(DateTime.Now, "分卷结束", "结束分卷验布!"); if (currKey > 0) { int myKey = currKey; saveCurrReelRecord(myKey, batchID, pratReelID, nextReelID); } else { AddTextEvent(DateTime.Now, "分卷结束验布", "无数据结束验布!"); _isDefect = false; return true; } return true; } /// /// 保存分卷信息 /// /// /// private async void saveCurrReelRecord(int key, string batch, string preel, string nreel) { Records model = null; int step = 0; try { _isDefect = true; AddTextEvent(DateTime.Now, "分卷入库", $"准备入库key={key}"); step = 1; model = Hashtable.Synchronized(htTask)[key] as Records; //model = htTask[key] as Records; step = 2; if (model.Len == 0 && (model.DefectInfoList == null || model.DefectInfoList.Count == 0)) { AddTextEvent(DateTime.Now, "分卷入库完成", $"小于1米不记录"); _isDefect = false; return; } //用于分卷计算开始缺陷位置 double startLen = LastSplitLength; //减去分卷长度 //if (confMgr.SysConfigParams.OpenPartition) { double lastLength = model.Len - LastSplitLength - Config.CutDis;//分卷,补差距 LastSplitLength = model.Len - Config.CutDis; model.Len = Math.Round(lastLength, 2); } //model.BatchId = batchId; if (!string.IsNullOrEmpty(batch)) { var strs = batch.Split('@'); model.BatchId = strs[0]; model.ReelId = strs[1]; } if (!string.IsNullOrEmpty(preel)) model.PartReelId = preel; //model.ErpLen = erpLen; DateTime dt = DateTime.Now; bool isTimeout = false; while (model.ScannerPhotoCount > model.ScannerPhotoFinishCount) { //await Task.Delay(100); Thread.Sleep(100); if ((DateTime.Now - dt).TotalSeconds > 3) { isTimeout = true; break; } } if (isTimeout) { AddTextEvent(DateTime.Now, "分卷入库处理", $"等待完成超时"); } step = 3; //分卷数据分解卷 List deflist = new List(); List Fjdeflist = new List(); if (model.DefectInfoList != null) { var lastlist = model.DefectInfoList.FindAll(x => x.Y > (LastSplitLength * 100)); if (lastlist != null) { foreach (var item in lastlist) { //item.Y = item.Y - model.Len * 100; //item.CurrDis = item.CurrDis - model.Len; deflist.Add(item); } } lastlist = model.DefectInfoList.FindAll(x => x.Y <= (LastSplitLength * 100)); if (lastlist != null) { foreach (var item in lastlist) { item.Y = item.Y - startLen * 100; Fjdeflist.Add(item); } } } model.DefectInfoList = Fjdeflist; //幅宽数据分卷 List faceList = new List(); List fjfaceList = new List(); if (model.FacePointList != null) { var faceListtemp = model.FacePointList.FindAll(x => x[0] > (LastSplitLength * 100)); if (faceListtemp != null) { foreach (var item in faceListtemp) { item[0] = (float)(item[0] - LastSplitLength * 100); faceList.Add(item); } } faceListtemp = model.FacePointList.FindAll(x => x[0] <= (LastSplitLength * 100)); if (faceListtemp != null) { foreach (var item in faceListtemp) { fjfaceList.Add(item); } } } model.FacePointList = fjfaceList; ////让码数据分卷 //List fmList = new List(); //List fjfmList = new List(); //if (model.FMInformation != null) //{ // var Listtemp = model.FMInformation.FindAll(x => double.Parse(x[3]) > (LastSplitLength )); // if (Listtemp != null) // { // foreach (var item in Listtemp) // { // item[0] = (float)(item[0] - LastSplitLength * 100); // faceList.Add(item); // } // } // faceListtemp = model.FacePointList.FindAll(x => x[0] <= (LastSplitLength * 100)); // if (faceListtemp != null) // { // foreach (var item in faceListtemp) // { // fjfaceList.Add(item); // } // } //} //model.FacePointList = fjfaceList; step = 333; //计算等级标准 List gradeLimitList = model.ProductInfo.GradeLimitList; if (gradeLimitList != null && gradeLimitList.Count > 0) { step = 4; int count; foreach (GradeLimit item in gradeLimitList) { if (model.DefectInfoList != null && model.DefectInfoList.Count > 0) { count = model.DefectInfoList.Where(m => m.Code == item.Code).Count(); if (count <= item.A && model.Grade <= 1) model.Grade = 1; else if (count <= item.B && item.B > 0 && model.Grade <= 2) model.Grade = 2; else if (count <= item.C && item.C > 0 && model.Grade <= 3) model.Grade = 3; else if (count <= item.D && item.D > 0 && model.Grade <= 4) model.Grade = 4; else if (count <= item.E && item.E > 0 && model.Grade <= 5) model.Grade = 5; else if (count > 0) model.Grade = 6;//不合格 AddTextEvent(DateTime.Now, "标准判断", $"({key}) 条码({model.BarCode}),标准={(char)(model.Grade + 64)} [{item.Code}:{count};A<={item.A};B<={item.B};C<={item.C};D<={item.D};E<={item.E}]"); } else { model.Grade = 1; AddTextEvent(DateTime.Now, "标准判断", $"({key}) 条码({model.BarCode}),标准={(char)(model.Grade + 64)} [{item.Code}:{0};A<={item.A};B<={item.B};C<={item.C};D<={item.D};E<={item.E}]"); } } step = 5; } model.Qualified = (model.Grade < 6);//是否合格 if (!svcRecord.InsertNav(model)) throw new Exception("写库失败!"); AddTextEvent(DateTime.Now, "分卷入库完成", $"({key}) 条码({model.BarCode})批号({batch})分卷号({preel})已完成检测-{model.ScannerPhotoCount}-{model.ScannerPhotoFinishCount}。"); //新材料上传ERP if (!string.IsNullOrWhiteSpace(Config.ErpDBConStr) && Config.CustomerName == "XCL") { AddTextEvent(DateTime.Now, "ERP上传", $"PJXTBH:{model.PJXTBH},批号:{model.BatchId},卷号:{model.ReelId}.开始上传。"); for (int i = 0; i < 3; i++) { try { if (DBUtils.DataUploadErp(model)) AddTextEvent(DateTime.Now, "ERP上传", $"PJXTBH:{model.PJXTBH},批号:{model.BatchId},卷号:{model.ReelId}.上传成功。"); else AddTextEvent(DateTime.Now, "ERP上传", $"PJXTBH:{model.PJXTBH},批号:{model.BatchId},卷号:{model.ReelId}.已有数据。"); break; } catch (Exception es) { AddTextEvent(DateTime.Now, "ERP上传", $"PJXTBH:{model.PJXTBH},批号:{model.BatchId},卷号:{model.ReelId}.上传失败{es.Message}", WarningEnum.Low, true); } } } //数据上传 if (!string.IsNullOrEmpty(Config.ServerDBConStr)) { try { CurrUploadDataRecords.DefectInfoList = model.DefectInfoList; CurrUploadDataRecords.Len = model.Len; CurrUploadDataRecords.TimeLen = model.TimeLen; CurrUploadDataRecords.Grade = model.Grade; CurrUploadDataRecords.Qualified = model.Qualified; CurrUploadDataRecords.DefectTotalCount = model.DefectTotalCount; CurrUploadDataRecords.Succeed = model.Succeed; CurrUploadDataRecords.FailType = model.FailType; CurrUploadDataRecords.FaceWidthMin = model.FaceWidthMin; CurrUploadDataRecords.FaceWidthMax = model.FaceWidthMax; CurrUploadDataRecords.FacePointList = model.FacePointList; CurrUploadDataRecords.DowngradeInformation = model.DowngradeInformation; CurrUploadDataRecords.ThicknessList = model.ThicknessList; CurrUploadDataRecords.PartReelNote = model.PartReelNote; CurrUploadDataRecords.PartReelNote2 = model.PartReelNote2; CurrUploadDataRecords.UserName = model.UserName; CurrUploadDataRecords.WorkTeam = model.WorkTeam; CurrUploadDataRecords.PartReelId = model.PartReelId; InitDB.SendServerDB(Config.ServerDBConStr, CurrUploadDataRecords); AddTextEvent(DateTime.Now, "上传完成", $"({key}) 批号({CurrUploadDataRecords.BatchId})已完成检测。"); if (Config.CustomerName == "XCL") { Thread.Sleep(500); AddTextEvent(DateTime.Now, "请求报表", $"({key}) 批卷号({model.BatchId}_{model.ReelId})。", WarningEnum.Normal, false); try { //报表生成申请 JObject parm = new JObject() { {"batch",model.BatchId }, {"reel",model.ReelId } }; var obj = getDefectFromBatchReelToExcel(parm); } catch (Exception ex) { AddTextEvent(DateTime.Now, "请求报表失败", $"({key}) 批卷号({model.BatchId}_{model.ReelId}):{ex.Message}", WarningEnum.High); } } } catch (Exception ex) { AddTextEvent(DateTime.Now, "上传失败", $"({key}) 批号({CurrUploadDataRecords.BatchId})批卷号({CurrUploadDataRecords.ReelId})分卷号({CurrUploadDataRecords.PartReelId}):{ex.Message}", WarningEnum.High); } } htTask.Remove(key); DateTime now = DateTime.Now; currKey = now.Hour * 10000 + now.Minute * 100 + now.Second; Records record = new Records() { currKey = currKey, ProductId = model.ProductInfo.Id, ProductInfo = model.ProductInfo,//后面计算合格时用 Color = model.Color, Material = model.ProductInfo.Material,//codes[0] + "-" + codes[1],// (materialItem == null ? "未知" : materialItem["name"].ToString()), BarCode = model.BarCode, BarCodeName = model.BarCodeName, ErpLen = model.ErpLen, BatchId = model.BatchId, ReelId = model.ReelId, PartReelId = nreel, FacePointList = faceList, PartReelNote2 = model.PartReelNote2, LengthWeightInfor = new double[4] { 0, 0, 0, model.LengthWeightInfor[3] }, ReelNo = model.ReelNo + 1, ModifyUserCode = Config.loginUser.Code, CreateUserCode = Config.loginUser.Code, DefectInfoList = deflist, UserName = model.UserName, WorkTeam = model.WorkTeam, }; htTask.Add(currKey, record); CurrUploadDataRecords = new UploadDataRecords() { Color = model.Color, Material = model.ProductInfo.Material,//codes[0] + "-" + codes[1],// (materialItem == null ? "未知" : materialItem["name"].ToString()), BarCode = model.BarCode, BarCodeName = model.BarCodeName, ErpLen = model.ErpLen, BatchId = model.BatchId, ReelId = model.ReelId, Name = model.ProductInfo.Name, Spec = model.ProductInfo.Spec, LightValue = model.ProductInfo.LightValue, ExposureTime = model.ProductInfo.ExposureTime, Gain = model.ProductInfo.Gain, QualifiedLimitList = model.ProductInfo.QualifiedLimitList, GradeLimitList = model.ProductInfo.GradeLimitList, ModelName = model.ProductInfo.ModelName, DefectAreaLimit = model.ProductInfo.DefectAreaLimit, DefectCountLimit = model.ProductInfo.DefectCountLimit, DefectPauseForUser = model.ProductInfo.DefectPauseForUser, DefectPauseOption = model.ProductInfo.DefectPauseOption, DefectCntLength = model.ProductInfo.DefectCntLength, WarnDefect = model.ProductInfo.WarnDefect, ClassType = model.ProductInfo.ClassType, HalconAreaThr = model.ProductInfo.HalconAreaThr, ModifyUserCode = Config.loginUser.Code, CreateUserCode = Config.loginUser.Code, DefectInfoList = new List(), cm2px_x = Config.cm2px_x, cm2px_y = Config.cm2px_y, UserName = Config.loginUser.Name, WorkTeam = Config.loginUser.WorkTeam }; AddTextEvent(DateTime.Now, "新分卷", $"({key}) 条码({model.BarCode})批号({batch})分卷号({nreel})。"); _isDefect = false; } catch (Exception ex) { _isDefect = false; if (model == null) AddTextEvent(DateTime.Now, "分卷入库失败", $"记录({key})不存在{step}!" + ex.Message, WarningEnum.High); else AddTextEvent(DateTime.Now, "分卷入库失败", $"({key}) 条码({model.BarCode})检测完成,但保存检测记录失败{step}:" + ex.Message, WarningEnum.High); } } public class JDefectTotal { [Description("疵点名")] public string Name { get; set; } [Description("疵点数")] public int Count { get; set; } } #region 界面调试 private void button4_Click(object sender, EventArgs e) { this.BeginInvoke(new System.Action(() => { int length = 10000; List ThicknessList = new List(); for (int i = 0; i < length; i++) { double yqjimi = i * 0.1; int n1 = 1019, n2 = 1089, n3 = 1167; //Random ran = new Random(); //int n1 = ran.Next(0, 5000); double d1 = n1 / 1000.0; //int n2 = ran.Next(0, 5000); double d2 = n2 / 1000.0; //int n3 = ran.Next(0, 5000); double d3 = n3 / 1000.0; //加入偏差计算 d1 = Math.Round(d1 + Config.DataOffset1, 2); d2 = Math.Round(d2 + Config.DataOffset2, 2); d3 = Math.Round(d3 + Config.DataOffset3, 2); //限制0-5mm范围 d1 = d1 > 5 ? 5 : d1; d2 = d2 > 5 ? 5 : d2; d3 = d3 > 5 ? 5 : d3; this.BeginInvoke(new System.Action(() => { this.uilbHD.Text = $"当前厚度:{d1}, {d2}, {d3}"; })); Thickness ThicknessInfo = new Thickness { Y_Dis = Math.Round(yqjimi * 100, 2),//cm Value1 = d1, Value2 = d2, Value3 = d3, }; ThicknessList.Add(ThicknessInfo); List hdMax = new List(){ ThicknessList.Select(t=> t.Value1).ToList().Max(), ThicknessList.Select(t => t.Value2).ToList().Max(), ThicknessList.Select(t => t.Value3).ToList().Max(), }; List hdMin = new List(){ ThicknessList.Select(t=> t.Value1).ToList().Min(), ThicknessList.Select(t => t.Value2).ToList().Min(), ThicknessList.Select(t => t.Value3).ToList().Min(), }; reDrawHouDu(ThicknessList, new double[] { 0, Math.Round(yqjimi * 100 + 0.005f, 2) }, new double[] { (hdMin.Min()-0.5) <=0? 0: (hdMin.Min() - 0.5), (hdMax.Max() + 0.5)> 5?5: (hdMax.Max() + 0.5) }); //this.lineChartHouDu.Refresh(); //Thread.Sleep(100); } })); } #endregion #region 临时检测标准修改 private void btnEditQualifications_Click(object sender, EventArgs e) { this.Activate(); if (currKey > 0) { Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records; EditStandardFrm frm = new EditStandardFrm(curRecord.ProductInfo); frm.Render(); frm.ShowDialog(); if (frm.IsOK) { curRecord.ProductInfo.QualifiedLimitList = frm.QualifiedLimits; } frm.Dispose(); } else { UIMessageTip.ShowWarning("还未加载检测标准!", 2000); return; } } #endregion #region 包装米数变化 private void numBzLen_ValueChanged(object sender, string value) { Config.orderWarnningLen = Convert.ToInt32(numBzLen.Text); } private void numBzLen_KeyUp(object sender, KeyEventArgs e) { Config.orderWarnningLen = Convert.ToInt32(numBzLen.Text); } #endregion #region http通信 //HttpClient方式 private JObject postSync(string url, string json, bool recvResp = true, bool isJson = true) { JObject resp = new JObject(); try { HttpClient http = new HttpClient(); StringContent dataContent; //第一种方式:data是json格式 if (isJson) dataContent = new StringContent(json, System.Text.Encoding.UTF8, "application/json"); // {"PageNum":"1","PageSIze":"20","info":"311011500300661"} else { // 第二种方式:form表单提交 内容post 提交都在StringContent请求body中添加 string lsUrlEncodeStr = json2Params(JObject.Parse(json)); dataContent = new StringContent(lsUrlEncodeStr, System.Text.Encoding.UTF8, "application/x-www-form-urlencoded"); //PageNum=1&PageSize=20&info=311011500300661 } http.DefaultRequestHeaders.Authorization = new System.Net.Http.Headers.AuthenticationHeaderValue("Bearer", "token"); var taskstr = http.PostAsync(url, dataContent).Result.Content.ReadAsStringAsync(); //API.OutputDebugString("wlq postSync:url=" + url + ";resp=" + taskstr.Result); //读取返回数据 //return taskstr.Result; if (recvResp) { resp.Add("data", taskstr.Result); resp.Add("success", true); } else { resp.Add("data", ""); resp.Add("success", true); } } catch (Exception ex) { resp.Add("success", false); resp.Add("data", ex.Message); } return resp; } private string json2Params(JObject json) { string result = ""; IEnumerable properties = json.Properties(); foreach (JProperty item in properties) { result += item.Name.ToString() + "=" + item.Value.ToString() + "&"; } result = result.Substring(0, result.Length - 1); return result; } private JObject getDefectFromBatchReelToExcel(JObject req) { JObject resp = postSync($"http://{Config.ServerIP}:10086" + "/api/get_defect_from_batch_reel", req.ToString()); if (!resp.Value("success"))//框架库内 throw new Exception(resp.Value("data"));//框架库内 //成功接收返回 JObject obj = JObject.Parse(resp.Value("data")); return obj; //var bmp = (new MemoryStream(Convert.FromBase64String(resp.Value("data")))); //var strDAta = resp.Value("data"); } #endregion #region 裁切 private void btnCut_Click(object sender, EventArgs e) { //暂停 btnPause_Click(null, null); if (currKey > 0) { Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records; CuttingFrm frm = new CuttingFrm(null); frm.ShowDialog(this); if (frm.DialogResult == DialogResult.Cancel) return; else { AddTextEvent(DateTime.Now, "降级裁切", $"裁切信息:米数({frm.Cut_info[0]}),原因({frm.Cut_info[1]}),降级({frm.Cut_info[2]})"); if (SaveCutingInfo(frm.Cut_info)) { bool haveJT = false; //foreach (var item in list) //{ // if (item.Name == "接头" || item.Name == "纸接") // haveJT = true; //} //if (!haveJT) //{ // //不存在接头时进行裁切 记录裁切数据 // //记录分段信息 // double fdLen = Math.Round(list[0].CentreY / 100.0 - SectioningLen, 2); // if (fdLen > 0) // { // SectioningLen = list[0].CentreY / 100.0; // //添加分段信息 // curRecord.FDInfor.Add(new double[2] { fdLen, Math.Round(list[0].CentreY / 100.0, 2) }); // } //} //添加分段信息 //记录分段信息 double ydis = GetDis(); double fdLen = Math.Round(ydis - SectioningLen, 2); if (fdLen > 0) { SectioningLen = ydis; //添加分段信息 curRecord.FDInfor.Add(new double[2] { fdLen, Math.Round(ydis, 2) }); } } else { UIMessageTip.ShowWarning("无记录数据!", 2000); } } } else UIMessageTip.ShowWarning("无记录数据!", 2000); } #region 降级裁切 public bool SaveCutingInfo(string[] info) { Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records; if (curRecord != null) { Records model = curRecord; if (model.DowngradeInformation == null) model.DowngradeInformation = new List(); model.DowngradeInformation.Add(info); } else { return false; } return true; } #endregion #endregion private void radioButton1_CheckedChanged(object sender, EventArgs e) { if (currKey == 0) return; Records record = Hashtable.Synchronized(htTask)[currKey] as Records; if (record != null) { if (radioButton1.Checked) record.DefectType = "成检"; else record.DefectType = "半检"; } } } }