3585 lines
199 KiB
C#
3585 lines
199 KiB
C#
#define OnLine
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#define JM
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//#define Oracle //禾欣使用oracle数据库
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#define NT //新流程
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using IKapC.NET;
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using LeatherApp.Device;
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using LeatherApp.Device.CamerUtil;
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using LeatherApp.Interface;
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using LeatherApp.Utils;
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using Models;
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using Newtonsoft.Json;
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using Newtonsoft.Json.Linq;
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using OpenCvSharp;
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using OpenCvSharp.Extensions;
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using S7.Net;
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using Service;
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using SqlSugar;
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using Sunny.UI;
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using Sunny.UI.Win32;
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using System;
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using System.Collections;
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using System.Collections.Concurrent;
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using System.Collections.Generic;
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using System.ComponentModel;
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using System.Data;
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using System.Diagnostics;
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using System.Drawing;
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using System.Drawing.Imaging;
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using System.IO;
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using System.Linq;
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using System.Reflection;
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using System.Text;
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using System.Threading;
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using System.Threading.Tasks;
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using System.Windows.Forms;
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using static System.Windows.Forms.VisualStyles.VisualStyleElement.TaskbarClock;
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namespace LeatherApp.Page
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{
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public partial class FHome : UIPage
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{
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private WarningEnum warningLevel;//警告等级
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private CurrentStateEnum currentState;//当前状态
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private DevContainer devContainer = new DevContainer();
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private Service.ProductService svcProduct = new Service.ProductService();
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private Service.RecordsService svcRecord = new Service.RecordsService();
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private bool defectPauseForUser = false;
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//private Models.Product currProductModel = null;//当前产品
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//private Models.Records record = null;
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private Stopwatch pStopWatch=new Stopwatch();//计算速度用，暂停时停止计数
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private Stopwatch ptStopWatch = new Stopwatch();//计算速度用，暂停时停止计数
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private double ptTime = 0;
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private double ptLen = 0;
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private object lockScanPhoto = new object();
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private object lockCurrKey = new object();
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private int currKey=0;
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private Hashtable htTask = new Hashtable();//默认单线程写入不用lock, 多线程安全同步读取用Synchronized
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//无产品编码时加载
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FProductInfo frmProduct;
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private double ThnDieLen = 0;
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private Dictionary<int, Mat> defectTag = new Dictionary<int, Mat>();
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//裁切偏移
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private double OffsetCut = 0.2;
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//云端
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private CloudMgr cloudMgr = new CloudMgr();
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private bool init_Cloud;
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//
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private bool _residueWarnningLenStop;
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//判断是否已经扫码获取erp信息
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private bool _IsGetErpCode = false;
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#region 处理类型
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private class tScanPhotoInfo
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{
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/// <summary>
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///
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/// </summary>
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/// <param name="_devIndex"></param>
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/// <param name="_photoIndex">1-n 第1张会把1改为0</param>
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/// <param name="_path"></param>
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public tScanPhotoInfo(int _devIndex, int _photoIndex, string _path)
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{
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devIndex = _devIndex;
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photoIndex = _photoIndex;
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path = _path;
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}
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public tScanPhotoInfo(int _devIndex, int _photoIndex, Mat _mat, double dis = 0)
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{
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devIndex = _devIndex;
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photoIndex = _photoIndex;
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mat = _mat;
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CurrDis = dis;
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}
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public int devIndex { get; set; }
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/// <summary>
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/// 0-n
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/// </summary>
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public int photoIndex { get; set; }
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public string path { get; set; }
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public Mat mat { get; set; }
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public double CurrDis { get; set; }
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}
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#endregion
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//主流程
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private CancellationTokenSource _cts;
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private ConcurrentQueue<tScanPhotoInfo> _matList1 = new ConcurrentQueue<tScanPhotoInfo>();
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private ConcurrentQueue<tScanPhotoInfo> _matList2 = new ConcurrentQueue<tScanPhotoInfo>();
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public FHome(FProductInfo frm)
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{
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InitializeComponent();
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frmProduct = frm;
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if(Config.Camer_Name == CamerDevNameEnum.埃科)
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IKapCLib.ItkManInitialize();
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#region dataGridView设置
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uiDataGridView1.AllowUserToAddRows = uiDataGridView1.AllowUserToDeleteRows = false;//用户添加删除行
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uiDataGridView1.AllowUserToResizeRows = false;//用户调整行大小
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uiDataGridView1.AllowUserToResizeColumns = false;//用户调整列大小
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uiDataGridView1.SelectionMode = DataGridViewSelectionMode.FullRowSelect;//只可选中整行，不是单元格
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//显示行号与列宽度自动调整
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uiDataGridView1.RowHeadersVisible = true;
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uiDataGridView1.RowHeadersWidth = 60;
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uiDataGridView1.ColumnHeadersHeightSizeMode = DataGridViewColumnHeadersHeightSizeMode.DisableResizing;
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uiDataGridView1.RowHeadersWidthSizeMode = DataGridViewRowHeadersWidthSizeMode.AutoSizeToAllHeaders;//数据量过百绑定太变
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uiDataGridView1.RowPostPaint += (sender, e) =>//序号列头
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{
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Utils.Util.showRowNum_onDataGrid_RowPostPaint(this.uiDataGridView1, sender, e);
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//Rectangle rectangle = new Rectangle(e.RowBounds.Location.X, e.RowBounds.Location.Y, uiDataGridView1.RowHeadersWidth - 4, e.RowBounds.Height);
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//TextRenderer.DrawText(e.Graphics, (e.RowIndex).ToString(), uiDataGridView1.RowHeadersDefaultCellStyle.Font, rectangle, uiDataGridView1.RowHeadersDefaultCellStyle.ForeColor, TextFormatFlags.VerticalCenter | TextFormatFlags.Right);
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};
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for (int i = 0; i < uiDataGridView1.Columns.Count; i++)//禁止点击列头排序
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uiDataGridView1.Columns[i].SortMode = DataGridViewColumnSortMode.NotSortable;
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////行列交叉处标题
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//if (dataGridView1.RowHeadersVisible) dataGridView1.TopLeftHeaderCell.Value = "SPH/CYL";
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//事件
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//this.uiDataGridView1.DataBindingComplete += this.uiDataGridView1_DataBindingComplete;//bing data时发生，可修改单元格内容
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//this.uiDataGridView1.SelectIndexChange += uiDataGridView1_SelectIndexChange;//选择行时发行
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this.uiDataGridView1.CellClick += uiDataGridView1_CellClick; ;
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#endregion
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this.ucColorListDefect.ColorChanged = (xcode, xcolor) =>
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{
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try
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{
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var item=Config.getDefectItem(xcode);
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if(item != null)
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{
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item["color"] = xcolor;
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Config.SaveDefectItemList(Config.defectItemList);
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}
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}
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catch (Exception ex)
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{
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this.AddTextEvent(DateTime.Now,"事件", "缺陷颜色修改后保存失败！");
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}
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};
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}
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private void uiDataGridView1_CellClick(object sender, DataGridViewCellEventArgs e)
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{
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AddTextEvent(DateTime.Now, "表格查询", $"Row:{e.RowIndex} currKey={currKey}", WarningEnum.Normal,false);
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if (e.RowIndex < 0 || currKey == 0)
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{
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UIMessageTip.ShowError($"无记录{e.RowIndex}-{currKey}！", 1000);
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return;
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}
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try
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{
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Records record = Hashtable.Synchronized(htTask)[currKey] as Records;
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//var defectInfo = record.DefectInfoList[record.DefectInfoList.Count - e.RowIndex-1];//按顺序索引引用
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//var defectInfo = record.DefectInfoList.FirstOrDefault(m => m.uid == (long)this.uiDataGridView1.CurrentRow.Cells["colUid"].Value);
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var defectInfo = record.DefectInfoList.FirstOrDefault(m => m.CentreX == (double)this.uiDataGridView1.CurrentRow.Cells["colX"].Value
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&& (m.CentreY/100) == (double)this.uiDataGridView1.CurrentRow.Cells["colY"].Value);
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if (defectInfo == null)
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{
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UIMessageTip.ShowError("此记录已不存在！", 1000);
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return;
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}
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if (defectInfo.image != null)
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{
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this.picDefectImage.loadImage(defectInfo.image);
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this.picDefectImage.Refresh();
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}
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else
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UIMessageTip.ShowError("此记录图片已不存在！", 1000);
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//选中
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this.Invoke(new System.Action(() =>
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{
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if (lineChartDefect.Option.Series != null && lineChartDefect.Option.Series.ContainsKey("SELECT"))
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{
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lineChartDefect.Option.Series["SELECT"].Clear();
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lineChartDefect.Option.Series["SELECT"].Add(defectInfo.CentreX, defectInfo.CentreY / 100);
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lineChartDefect.Refresh();
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}
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}));
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AddTextEvent(DateTime.Now, "表格查询", $"查询完成 Row:{this.uiDataGridView1.CurrentRow.Index} Uid={this.uiDataGridView1.CurrentRow.Cells["colUid"].Value} X={(double)this.uiDataGridView1.CurrentRow.Cells["colX"].Value} Y={(double)this.uiDataGridView1.CurrentRow.Cells["colY"].Value}", WarningEnum.Normal, false);
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}
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catch (Exception ex)
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{
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UIMessageTip.ShowError($"记录出错{ex.Message}！", 2000);
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return;
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}
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}
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private void lineChartDefect_Click(object sender, EventArgs e)
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{
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if (lineChartDefect.Option.Series != null && lineChartDefect.Option.Series.ContainsKey("SELECT") && lineChartDefect.Option.Series["SELECT"].DataCount > 0)
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{
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lineChartDefect.Option.Series["SELECT"].Clear();
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lineChartDefect.Refresh();
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}
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}
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#region 内部方法
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private void resetUIValue(bool resetCurrKey=true)
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{
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firstTest = true;
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//if(resetCurrKey)
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// currKey = 0;
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pStopWatch.Reset();
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ptStopWatch.Reset();
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this.Invoke(new System.Action(() =>
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{
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lblLen.Text = "0米";
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lblSpeed.Text = "速度：0米/分";
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this.uilbKF.Text = $"当前幅宽：0cm";
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//txtBarCodeName.Text = txtBatchId.Text = txtReelId.Text = "";
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if(string.IsNullOrEmpty(numErpLen.Text))
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numErpLen.Text = "0";
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this.lineChartDefect.SetOption(new UILineOption());
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this.lineChartFaceWidth.SetOption(new UILineOption());
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this.uiDataGridView1.DataSource = null;
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this.uiDataGridView1.Rows.Clear();
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this.lstboxLog.Items.Clear();
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this.picDefectImage.clear();
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this.picScanner1.Image = this.picScanner2.Image = null;
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picScanner1.Refresh();
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picScanner2.Refresh();
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}));
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}
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/// <summary>
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/// 全局中断
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/// </summary>
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private void globalBreakEvent(int portIndex, byte data)
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{
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AddTextEvent(DateTime.Now,"I/0状态", $"{portIndex}：{Convert.ToString(data, 2)}");
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if (compareIOInput(CMDName.启动按钮) && this.btnStart.Enabled)
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{
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if (!_IsGetErpCode)
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{
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AddTextEvent(DateTime.Now, "启动", "还未扫码获取检测信息！", WarningEnum.Low);
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return;
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}
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this.devContainer.devIOCard.writeBitState(0, 0, true);
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this.startCommand();
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Task.Run(async () =>
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{
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await Task.Delay(500);
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this.devContainer.devIOCard.writeBitState(0, 0, false);
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});
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}
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else if (compareIOInput(CMDName.暂停按钮) && this.btnPause.Enabled)
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{
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this.devContainer.devIOCard.writeBitState(0, 1, true);
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this.pauseCommand();//true 输出暂停不会触发输入暂停
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Task.Run(async () =>
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{
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await Task.Delay(500);
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this.devContainer.devIOCard.writeBitState(0, 1, false);
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});
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}
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//else if (compareIOInput(CMDName.复位按钮) && this.tsbtnReset.Enabled)
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// resetCommand();
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//else if (!this.disableBuzzer && compareIOInput(CMDName.门磁告警输入))
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// warning(WarningEnum.Low, true);
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//else if (!this.disableBuzzer && compareIOInput(CMDName.喷墨告警输入))
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// warning(WarningEnum.Low, true);
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}
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private bool compareIOInput(CMDName key)
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{
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JObject joJson = Config.CMDProcess[key];
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IODirectionEnum direction = (IODirectionEnum)joJson.Value<int>("Direction");
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if (direction == IODirectionEnum.输入 || direction == IODirectionEnum.输入输出)
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{
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return Util.compareIOInput(
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joJson.Value<JArray>("IN_OP_SHOW").ToObject<List<string>>().ToArray(),
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devContainer.devIOCard.DIData);
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}
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return false;
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}
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/// <summary>
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/// 报警,只响应low,high
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/// </summary>
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private void warning(WarningEnum level, bool buzzer = true)
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{
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if (level == WarningEnum.Normal)
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return;
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//lock (myLock)
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warningLevel = level;
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//if ((int)level >= (int)WarningEnum.Low)//暂停
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{
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//currentState = CurrentStateEnum.暂停;
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if (!Config.StopPLC)
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this.devContainer.devPlc.pauseDev();
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else if (!Config.StopIO && devContainer.devIOCard.IsInit)
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{
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this.devContainer.devIOCard.writeBitState(0, 1, true);
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Task.Run(async () =>
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{
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await Task.Delay(500);
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this.devContainer.devIOCard.writeBitState(0, 1, false);
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});
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}
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pauseCommand(buzzer);
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}
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//else if (level == WarningEnum.High)//急停
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//{
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// currentState = CurrentStateEnum.急停;
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// devContainer.devAxis.stopNow();
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// stopNowCommand();
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//}
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//启用报警消除按钮
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//this.Invoke(new System.Action(() =>
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//{
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// tsbtnWarning.Enabled = true;
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//}));
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}
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/// <summary>
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/// 重新生成缺陷分布(cm2M在内部转换)
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/// </summary>
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/// <param name="lstDefectInfo">Records.DefectInfoList</param>
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/// <param name="XSizeRange">幅宽</param>
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/// <param name="YSizeRange">卷长度</param>
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private void reDrawDefectPoints(List<DefectInfo> lstDefectInfo, double[] XSizeRange=null, double[] YSizeRange=null,bool addSelRect=true)
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{
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UILineOption option;
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//AddTextEvent(DateTime.Now,$"绘图", $"缺陷分布， W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(lstDefectInfo[lstDefectInfo.Count - 1])}");
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var lstData = lstDefectInfo.OrderBy(m => m.Code).ThenBy(m => m.Code).ToList();
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if (XSizeRange == null || YSizeRange == null)
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option = this.lineChartDefect.Option;
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else
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{
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if (YSizeRange[0] == YSizeRange[1])
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{
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YSizeRange[0] -= YSizeRange[0] / 10f;
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YSizeRange[1] += YSizeRange[1] / 10f;
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}
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YSizeRange[0] /= 100;
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YSizeRange[1] /= 100;
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option = new UILineOption();
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option.XAxis.Name = "面宽(cm)";
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option.YAxis.Name = "长度(米)";
|
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//option.Grid.Top = 20;//边距
|
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option.Grid.Right = 20;//边距
|
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|
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//X轴数据类型
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option.XAxisType = UIAxisType.Value;
|
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//设置X/Y轴显示范围
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option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]);
|
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option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]);
|
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//坐标轴显示小数位数
|
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option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 1;
|
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//X/Y轴画参考线
|
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//option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red));
|
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//option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold));
|
||
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red));
|
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//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red));
|
||
|
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option.ToolTip.Visible = true;
|
||
//option.ToolTip.Formatter = "怎么自定义X,Y显示名称？？{X}";
|
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option.Title = new UITitle();
|
||
option.Title.Text = "";
|
||
option.Title.SubText = "";
|
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}
|
||
option.Series.Clear();
|
||
|
||
string preCode = "";
|
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UILineSeries series=null;
|
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foreach (var item in lstData)
|
||
{
|
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if (preCode != item.Code)//加一组新类型及样式
|
||
{
|
||
preCode = item.Code;
|
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var one = Config.getDefectItem(item.Code);
|
||
if (one == null)
|
||
{
|
||
AddTextEvent(DateTime.Now,$"绘图", $"getDefectItem({item.Code}) is null!");
|
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continue;
|
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}
|
||
|
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JObject objItem= one as JObject;
|
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Color color = ColorTranslator.FromHtml(objItem.Value<string>("color"));
|
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series = option.AddSeries(new UILineSeries(objItem.Value<string>("name"), color));//加一组
|
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series.Symbol = UILinePointSymbol.Star;
|
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series.SymbolSize = 4;
|
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series.SymbolLineWidth = 2;
|
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series.ShowLine = false;
|
||
series.SymbolColor = color;
|
||
//数据点显示小数位数（针对当前UILineSeries）
|
||
series.XAxisDecimalPlaces = 1;
|
||
series.YAxisDecimalPlaces = 2;
|
||
|
||
//series.Smooth = false;
|
||
}
|
||
series.Add( item.CentreX, item.CentreY / 100); //cm -> m
|
||
}
|
||
|
||
////加一组框选
|
||
if (addSelRect && !option.Series.ContainsKey("SELECT"))
|
||
{
|
||
series=option.AddSeries(new UILineSeries("SELECT", Color.Red));
|
||
series.Symbol = UILinePointSymbol.Circle;
|
||
series.SymbolSize = 6;
|
||
series.SymbolLineWidth = 3;
|
||
series.ShowLine = false;
|
||
series.SymbolColor = Color.Red;
|
||
//数据点显示小数位数（针对当前UILineSeries）
|
||
series.XAxisDecimalPlaces = 1;
|
||
series.YAxisDecimalPlaces = 2;
|
||
//series.Add(1, 1);
|
||
}
|
||
|
||
//====
|
||
//option.GreaterWarningArea = new UILineWarningArea(3.5);
|
||
//option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold);
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
this.lineChartDefect.SetOption(option);
|
||
//series.UpdateYData();//按序号更新Y轴值(可设置值超出范围用于闪烁)
|
||
}));
|
||
}
|
||
|
||
/// <summary>
|
||
/// 重新门幅宽度
|
||
/// </summary>
|
||
/// <param name="points"></param>
|
||
/// <param name="XSizeRange">卷长度</param>
|
||
/// <param name="YSizeRange">幅宽</param>
|
||
object fklock=new object();
|
||
private void reDrawFaceWidth(List<float[]> points, double[] XSizeRange, double[] YSizeRange)
|
||
{
|
||
//AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度， W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(points[points.Count-1])}");
|
||
if(YSizeRange[0]== YSizeRange[1])
|
||
{
|
||
YSizeRange[0] -= YSizeRange[0] / 10f;
|
||
YSizeRange[1] += YSizeRange[1] / 10f;
|
||
}
|
||
XSizeRange[0] /= 100;
|
||
XSizeRange[1] /= 100;
|
||
|
||
//防止超限
|
||
XSizeRange[1] += 0.01;
|
||
YSizeRange[1] += 0.1;
|
||
|
||
UILineOption option = new UILineOption();
|
||
option.XAxis.Name = "长度(米)";
|
||
option.YAxis.Name = "面宽(cm)";
|
||
option.Grid.Top = 20;
|
||
option.Grid.Right = 20;
|
||
//X轴数据类型
|
||
option.XAxisType = UIAxisType.Value;
|
||
//设置X/Y轴显示范围
|
||
option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]);
|
||
option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]);
|
||
//坐标轴显示小数位数
|
||
option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 1;
|
||
//X/Y轴画参考线
|
||
//option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red));
|
||
//option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold));
|
||
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red));
|
||
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red));
|
||
|
||
option.ToolTip.Visible = true;
|
||
//option.ToolTip.Formatter = "怎么自定义X,Y显示名称？？{X}";
|
||
option.Title = new UITitle();
|
||
option.Title.Text = "";
|
||
option.Title.SubText = "";
|
||
|
||
Color color = Color.Blue;
|
||
UILineSeries series = null;
|
||
series = option.AddSeries(new UILineSeries("面宽", color));
|
||
series.Symbol = UILinePointSymbol.Circle;
|
||
series.ShowLine = true;
|
||
series.SymbolSize = 1;//4
|
||
series.SymbolLineWidth = 1;//2
|
||
series.SymbolColor = color;
|
||
//数据点显示小数位数（针对当前UILineSeries）
|
||
series.XAxisDecimalPlaces = 2;
|
||
series.YAxisDecimalPlaces = 1;
|
||
|
||
float x;
|
||
foreach (var item in points)
|
||
{
|
||
x = item[0] / 100; //cm -> m
|
||
series.Add(x, item[1]);
|
||
if (x < XSizeRange[0]) break;// AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 1！！！！ {x}<{XSizeRange[0]}",WarningEnum.High);
|
||
if (x > XSizeRange[1]) break;// AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 2！！！！ {x}>{XSizeRange[1]}", WarningEnum.High);
|
||
if (item[1] < YSizeRange[0]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 3！！！！ {item[1]}<{YSizeRange[0]}", WarningEnum.High);
|
||
if (item[1] > YSizeRange[1]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 4！！！！ {item[1]}>{YSizeRange[1]}", WarningEnum.High);
|
||
}
|
||
//====
|
||
//option.GreaterWarningArea = new UILineWarningArea(3.5);
|
||
//option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold);
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
lock (fklock)
|
||
{
|
||
this.lineChartFaceWidth.SetOption(option);
|
||
}
|
||
}));
|
||
}
|
||
|
||
private delegate void AddTextDelegate(DateTime time,string tag, string msg, WarningEnum level, bool Show);
|
||
private void AddTextEvent(DateTime now, string tag, string msg, WarningEnum level = WarningEnum.Normal, bool Show = true)
|
||
{
|
||
try
|
||
{
|
||
if (InvokeRequired)
|
||
{
|
||
Invoke(new AddTextDelegate(AddTextEvent), new object[]
|
||
{
|
||
now,
|
||
tag,
|
||
msg,
|
||
level,
|
||
Show
|
||
});
|
||
}
|
||
else
|
||
{
|
||
if (tag != null && tag != "")
|
||
tag = $" - [{tag}]";
|
||
|
||
//var now = DateTime.Now;
|
||
msg = now.ToString("HH:mm:ss fff") + tag + " - " + msg;
|
||
//cont = MyHelper.subString(cont, 300);
|
||
|
||
//写日志，warn和error日志直接写
|
||
writeLog(now, level, msg);
|
||
|
||
//
|
||
//if (type > 0)
|
||
// cont = $"<color=\"{(type == 1 ? "Yellow" : "Red")}\">{cont}</color>";
|
||
if (Show)
|
||
{
|
||
//msg = (level == WarningEnum.Normal ? "B" : level == WarningEnum.Low ? "Y" : "R") + msg;
|
||
msg = (level == WarningEnum.Normal ? "" : level == WarningEnum.Low ? "Y" : "R") + msg;
|
||
//this.Invoke(new System.Action(() =>
|
||
//{
|
||
if (this.lstboxLog.Items.Count > 1000)
|
||
this.lstboxLog.Items.Clear();
|
||
lstboxLog.Items.Insert(0, msg);
|
||
//}));
|
||
}
|
||
//日志滚动
|
||
//lstLog.SelectedIndex = lstLog.Items.Count - 1;
|
||
|
||
//开启云端
|
||
if ((init_Cloud) && (level != WarningEnum.Normal))
|
||
{
|
||
//上传报警状态和信息
|
||
string statusStr = level == WarningEnum.Normal ? "正常" : level == WarningEnum.Low ? "警告" : "系统报警";
|
||
cloudMgr.SendTopic("device/attributes", $"{{\"status\": \"{statusStr}\", \"alm\": \"{tag}-{msg}\", " +
|
||
$"\"name\": \"{Config.CloudThisName}\"}}");
|
||
}
|
||
}
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
//MessageBox.Show("AddTextEvent ex=(" + ex.Message + ")", "提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, 0);
|
||
}
|
||
}
|
||
private void writeLog(DateTime now, WarningEnum level, string text)
|
||
{
|
||
string directory = Config.LogPath + "\\" + DateTime.Now.ToString("yyyyMM") + "\\";
|
||
//if (type == 0) directory = Application.StartupPath + "\\Log\\Info\\";
|
||
//else if (type == 1) directory = Application.StartupPath + "\\Log\\Warn\\";
|
||
//else directory = Application.StartupPath + "\\Log\\Error\\";
|
||
|
||
if (!System.IO.Directory.Exists(directory))
|
||
System.IO.Directory.CreateDirectory(directory);
|
||
|
||
File.AppendAllText(directory + now.ToString("yyyyMMdd") + ".log", text + "\r\n");
|
||
}
|
||
#endregion
|
||
|
||
private void FHome_Load(object sender, EventArgs e)
|
||
{
|
||
ucColorListDefect.initData(Config.defectItemList);
|
||
this.lineChartDefect.SetOption(new UILineOption());
|
||
this.lineChartFaceWidth.SetOption(new UILineOption());
|
||
|
||
//判断是否连接云端
|
||
if(Config.cloud_open >0)
|
||
{
|
||
AddTextEvent(DateTime.Now, "设备启动", $"连接云端");
|
||
if (cloudMgr.ConnectCloud(Config.cloud_ip, Config.cloud_port,
|
||
Config.cloud_username, Config.cloud_password))
|
||
{
|
||
init_Cloud = true;
|
||
AddTextEvent(DateTime.Now, "云端数据", $"开启云端连接");
|
||
|
||
//开启云端
|
||
if (init_Cloud)
|
||
{
|
||
//上传报警状态和信息
|
||
string statusStr = "正常" ;
|
||
cloudMgr.SendTopic("device/attributes", $"{{\"status\": \"{statusStr}\", \"alm\": \"系统运行-正常启动软件\", " +
|
||
$"\"name\": \"{Config.CloudThisName}\"}}");
|
||
}
|
||
}
|
||
else
|
||
AddTextEvent(DateTime.Now, "云端数据", "云端连接失败！", WarningEnum.Low);
|
||
}
|
||
}
|
||
private void FHome_Shown(object sender, EventArgs e)
|
||
{
|
||
//picScanner1.BackColor = Color.Red;
|
||
//picScanner2.BackColor = Color.Green;
|
||
picScanner1.Width = picScanner2.Width = pnlScannerImg.ClientSize.Width / 2 - 5;
|
||
picScanner2.Left = picScanner1.Width + 5;
|
||
|
||
uilbKF.Top = 8;
|
||
}
|
||
//开机
|
||
private Thread t_test1;
|
||
private Thread t_test2;
|
||
private Thread t_test3;
|
||
private void btnOpen_Click(object sender, EventArgs e)
|
||
{
|
||
|
||
//this.txtNote.Text = (currProductModel == null ? "NO" : currProductModel.Name);
|
||
Config.LoadAllConfig();
|
||
//设置程序最小/大线程池
|
||
// Get the current settings.
|
||
int minWorker, minIOC;
|
||
ThreadPool.GetMinThreads(out minWorker, out minIOC);
|
||
ThreadPool.SetMinThreads(25, minIOC);
|
||
//ThreadPool.SetMaxThreads(256, 256);
|
||
|
||
//DefectLib dl = new DefectLib();
|
||
//dl.start();
|
||
//加载寻边模型
|
||
OpenCVUtil.LoadEdgeMode();
|
||
|
||
this.btnOpen.Enabled = false;
|
||
|
||
_cts = new CancellationTokenSource();
|
||
|
||
this.resetUIValue();
|
||
AddTextEvent(DateTime.Now,"设备启动", $"正在启动硬件设备（版本:v{ Assembly.GetExecutingAssembly().GetName().Version.ToString()}）。。。");
|
||
warningLevel = WarningEnum.Normal;
|
||
this.btnStart.Enabled = this.btnEnd.Enabled = this.btnPause.Enabled = false;
|
||
//后台线程回调事件
|
||
devContainer = new DevContainer();
|
||
devContainer.StateChange = (state, msg) =>
|
||
{
|
||
if (state)
|
||
{
|
||
currentState = CurrentStateEnum.初始;
|
||
AddTextEvent(DateTime.Now,"设备启动", $"启动成功，请点开始验布按钮！");
|
||
//全局中断
|
||
devContainer.devIOCard.INEvent = globalBreakEvent;
|
||
// I/O reset后，输出默认状态
|
||
if (devContainer.devIOCard.IsInit)
|
||
{
|
||
AddTextEvent(DateTime.Now,"复位", $"I/O复位...");
|
||
if (!devContainer.devIOCard.reset())
|
||
{
|
||
AddTextEvent(DateTime.Now,"复位", "I/O板卡复位失败！", WarningEnum.High);
|
||
return;
|
||
}
|
||
if (!devContainer.io_output(CMDName.IO默认输出))
|
||
{
|
||
//AddTextEvent(DateTime.Now,"复位", "I/O板卡复位默认值失败！", WarningEnum.High);
|
||
//return;
|
||
}
|
||
int portIndex = 0;
|
||
foreach(var data in devContainer.devIOCard.DIData)
|
||
AddTextEvent(DateTime.Now,"I/0状态", $"DIData: {portIndex++}-{Convert.ToString(data, 2)}");
|
||
}
|
||
|
||
devContainer.OutDebugEvent = (tag, debugInfo) =>
|
||
{
|
||
AddTextEvent(DateTime.Now,tag, debugInfo);
|
||
};
|
||
//
|
||
this.Invoke(new System.Action(() =>
|
||
{
|
||
this.btnOpen.Enabled = false;
|
||
this.btnClose.Enabled = true;
|
||
this.btnStart.Enabled = true;
|
||
this.tcbarLightValue.Enabled = true;
|
||
tcbarLightValue.Value=devContainer.devLight.getDigitalValue(1);
|
||
}));
|
||
|
||
devContainer.libPhoto.QueueCountEvent = (count) =>
|
||
{
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
this.lblWaitImageCount.Text = count.ToString();
|
||
}));
|
||
};
|
||
devContainer.libDefect.QueueCountEvent = (type, count) =>
|
||
{
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
switch (type)
|
||
{
|
||
case 0: this.lblDefectQueue0.Text = count.ToString(); break;
|
||
case 1: this.lblDefectQueue1.Text = count.ToString(); break;
|
||
case 2: this.lblDefectQueue2.Text = count.ToString(); break;
|
||
}
|
||
}));
|
||
};
|
||
|
||
//在【暂停】和【运行中】时都可以扫码，扫码后即开始即结束上一卷(如存在)，自动开始下一卷，等待相机照片回调
|
||
devContainer.devCodeScanner.ScanerEvent = (barCode) =>
|
||
{
|
||
int errCode = 0;
|
||
try
|
||
{
|
||
//AddTextEvent(DateTime.Now,"扫码", $"{code}：{currentState.ToString()}");
|
||
//if (!devContainer.state || string.IsNullOrWhiteSpace(barCode)
|
||
// || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停))
|
||
// return;
|
||
if (!devContainer.state || string.IsNullOrWhiteSpace(barCode)
|
||
|| (currentState != CurrentStateEnum.初始 ))
|
||
return;
|
||
|
||
string barCodeName="",len = "0", batchId = "", reelId = "";
|
||
if (!string.IsNullOrWhiteSpace(Config.ErpDBConStr) && !string.IsNullOrWhiteSpace(Config.ErpSql) && !string.IsNullOrWhiteSpace(barCode))
|
||
{
|
||
AddTextEvent(DateTime.Now,"扫码", $"产品条码({barCode})到ERP查询对应数据...", WarningEnum.Normal);
|
||
var rowData = this.loadErpData(barCode);
|
||
if (rowData == null)
|
||
{
|
||
AddTextEvent(DateTime.Now,"扫码", $"产品条码({barCode})无对应ERP数据，不做响应！", WarningEnum.Low);
|
||
return;
|
||
}
|
||
|
||
barCodeName = rowData[0].ToString();
|
||
if (rowData.ItemArray.Length > 1) len = rowData[1].ToString();
|
||
if (rowData.ItemArray.Length > 2) batchId = rowData[2].ToString();
|
||
if (rowData.ItemArray.Length > 3) reelId = rowData[3].ToString();
|
||
}
|
||
else
|
||
barCodeName = barCode;//没有ERP对应关系时直接使用条码做为品名
|
||
|
||
errCode = 1;
|
||
//SHNY-PX-6-***
|
||
string[] codes = barCodeName.Split(new char[] { '-' });
|
||
if (codes.Length < 4)
|
||
{
|
||
AddTextEvent(DateTime.Now,"扫码", $"产品品名({barCodeName})格式错误，不做响应！", WarningEnum.Low);
|
||
return;
|
||
}
|
||
//新开始
|
||
this.resetUIValue(false);
|
||
errCode = 2;
|
||
//加载新产品
|
||
string pcode = "1-" + codes[2];
|
||
if (codes[1] == "0" || Config.SuedeList1.Contains(codes[1]))
|
||
pcode = "0-" + codes[2];
|
||
|
||
#if false
|
||
else
|
||
pcode = codes[1] + "-" + codes[2];
|
||
#elif HX_LOD
|
||
else
|
||
pcode = "1-" + codes[2];
|
||
#else
|
||
else if (codes[1] == "1" || Config.SuedeList2.Contains(codes[1]))
|
||
pcode = "1-" + codes[2];
|
||
else if (codes[1] == "2" || Config.SuedeList3.Contains(codes[1]))
|
||
pcode = "2-" + codes[2];
|
||
else if (codes[1] == "3" || Config.SuedeList4.Contains(codes[1]))
|
||
pcode = "3-" + codes[2];
|
||
else if (codes[1] == "4" || Config.SuedeList5.Contains(codes[1]))
|
||
pcode = "4-" + codes[2];
|
||
else if (codes[1] == "5" || Config.SuedeList6.Contains(codes[1]))
|
||
pcode = "5-" + codes[2];
|
||
else
|
||
pcode = "1-" + codes[2];
|
||
#endif
|
||
|
||
var productInfo = svcProduct.GetModelNav(pcode); //frmProduct.loadProduct(code);
|
||
Records record;
|
||
lock (lockCurrKey)
|
||
{
|
||
errCode = 3;
|
||
//保存，这里队列图片可能还未检测完
|
||
if (currKey > 0)
|
||
{
|
||
string szBatchId, szReelId;
|
||
double ldErpLen;
|
||
szBatchId = txtBatchId.Text.Trim();
|
||
szReelId = txtReelId.Text.Trim();
|
||
ldErpLen = Convert.ToDouble(numErpLen.Text.Trim());
|
||
//BatchId = code,//code[2]
|
||
//ReelId = "1",//code[3]
|
||
int mykey = currKey;
|
||
Task.Run(() => { saveCurrRecord(mykey, szBatchId, szReelId, ldErpLen); });
|
||
currKey = 0;
|
||
}
|
||
if (productInfo == null)
|
||
{
|
||
AddTextEvent(DateTime.Now,"扫码", $"编码({pcode})对应配方不存在，请先添加产品配方设置，暂停设备！", WarningEnum.High);
|
||
warning(WarningEnum.Low);//暂停
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
frmProduct.loadProduct(pcode);//转到新建编码
|
||
}));
|
||
return;
|
||
}
|
||
|
||
errCode = 4;
|
||
var now = DateTime.Now;
|
||
currKey = now.Hour * 10000 + now.Minute * 100 + now.Second;
|
||
|
||
_residueWarnningLenStop = false;
|
||
//var materialItem = codes[0]+"-"+ codes[1];
|
||
var colorItem = Config.getColorItem(int.Parse(codes[2]));
|
||
record = new Records()
|
||
{
|
||
currKey = currKey,
|
||
ProductId = productInfo.Id,
|
||
ProductInfo = productInfo,//后面计算合格时用
|
||
Color = (colorItem == null ? "未知" : colorItem["name"].ToString()),
|
||
Material = codes[0] + "-" + codes[1],// (materialItem == null ? "未知" : materialItem["name"].ToString()),
|
||
BarCode = barCode,
|
||
BarCodeName = barCodeName,
|
||
ErpLen=double.Parse(len),
|
||
BatchId=batchId,
|
||
ReelId=reelId,
|
||
ModifyUserCode = Config.loginUser.Code,
|
||
CreateUserCode = Config.loginUser.Code,
|
||
};
|
||
htTask.Add(currKey, record);
|
||
}
|
||
errCode = 8;
|
||
//
|
||
errCode = 9;
|
||
AddTextEvent(DateTime.Now,"扫码", $"品名({barCodeName})，加载产品信息({productInfo.Code})完成，加载配方(光源={productInfo.LightValue},曝光={productInfo.ExposureTime},增益={productInfo.Gain})...");
|
||
errCode = 10;
|
||
if (productInfo.LightValue > 0)//光源 - 通道0
|
||
devContainer.devLight.setDigitalValue(1, productInfo.LightValue);
|
||
errCode = 11;
|
||
if (productInfo.ExposureTime > 0 || productInfo.Gain > 0)//相机曝光 增益
|
||
{
|
||
devContainer.devCamer1.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
|
||
devContainer.devCamer2.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
|
||
}
|
||
errCode = 15;
|
||
AddTextEvent(DateTime.Now,"扫码", $"品名({barCodeName})，配方设置完成:光源={productInfo.LightValue},曝光={productInfo.ExposureTime}");
|
||
|
||
//加载模型
|
||
if(!devContainer.libDefect.LoadModel(productInfo.ModelName))
|
||
{
|
||
AddTextEvent(DateTime.Now, "模型预加载", $"模型加载异常({errCode})请检测模型路径:{productInfo.ModelName}", WarningEnum.High);
|
||
return;
|
||
}
|
||
|
||
//注意，这里和修改页共享操作(UI操作)，注意冲突
|
||
this.Invoke(new System.Action(() =>
|
||
{
|
||
this.txtBarCode.Text = "";
|
||
this.txtBarCodeName.Text= barCodeName;
|
||
//txtBatchId.Text = record.BatchId;
|
||
//txtReelId.Text = record.ReelId;
|
||
this.numErpLen.Text = len;
|
||
this.txtBatchId.Text = batchId;
|
||
this.txtReelId.Text = reelId;
|
||
|
||
//暂时全部放开
|
||
//this.btnStart.Enabled = true;
|
||
//this.btnEnd.Enabled = true;
|
||
//this.btnPause.Enabled = true;
|
||
|
||
//
|
||
this.swcDefectPauseForUser.Active = this.defectPauseForUser = productInfo.DefectPauseForUser;
|
||
}));
|
||
|
||
//
|
||
pStopWatch.Restart();
|
||
ptStopWatch.Reset();
|
||
errCode = 19;
|
||
//扫码成功
|
||
_IsGetErpCode = true;
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
AddTextEvent(DateTime.Now,"扫码", $"异常({errCode}):{ex.Message}", WarningEnum.High);
|
||
}
|
||
};
|
||
//相机回调出照片
|
||
#if NT
|
||
#else
|
||
devContainer.devCamer1.ScanEvent = callBackScanMatEvent;
|
||
devContainer.devCamer2.ScanEvent = callBackScanMatEvent;
|
||
#endif
|
||
//devContainer.devScannerGentl1.ScanEventPath = callBackScanPathEvent;
|
||
//devContainer.devScannerGentl2.ScanEventPath = callBackScanPathEvent;
|
||
devContainer.devCamer1.PhotoNumCacheEvent = (num) =>
|
||
{
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
this.lblScanner1Cache.Text =num.ToString();
|
||
}));
|
||
};
|
||
devContainer.devCamer2.PhotoNumCacheEvent = (num) =>
|
||
{
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
this.lblScanner2Cache.Text = num.ToString();
|
||
}));
|
||
};
|
||
devContainer.devPlc.RuningStateChangeEvent = (runningState) =>
|
||
{
|
||
AddTextEvent(DateTime.Now,"PLC", $"当前状态为:{(runningState ? "运行中" : "暂停")}");
|
||
if (runningState)
|
||
this.startCommand();
|
||
else
|
||
this.pauseCommand();
|
||
};
|
||
//devContainer.devIOCard.INEvent = (i,value) =>
|
||
//{
|
||
// AddTextEvent(DateTime.Now,"I/O", $"INEvent 当前值:{i}-{value}");
|
||
// if (compareIOInput(CMDName.启动按钮))
|
||
// {
|
||
// this.startCommand();
|
||
// }
|
||
// else if (compareIOInput(CMDName.暂停按钮))
|
||
// {
|
||
// this.pauseCommand(true);
|
||
// }
|
||
//};
|
||
}
|
||
else
|
||
{
|
||
AddTextEvent(DateTime.Now,"设备启动", $"启动失败，{msg}", WarningEnum.High);
|
||
this.Invoke(new System.Action(() =>
|
||
{
|
||
this.btnOpen.Enabled = true;
|
||
this.btnClose.Enabled = false;
|
||
}));
|
||
}
|
||
|
||
};
|
||
devContainer.WarningEvent = (now,level, msg) =>
|
||
{
|
||
AddTextEvent(DateTime.Now,$"设备事件", msg, level, false);
|
||
if (level == WarningEnum.High)
|
||
Task.Run(() => warning(level, true));
|
||
};
|
||
devContainer.start(this.picScanner1, this.picScanner2);
|
||
//devContainer.start(IntPtr.Zero,IntPtr.Zero);
|
||
#if NT
|
||
t_test1 = new System.Threading.Thread(Cam1ThreadFunction);
|
||
t_test1.IsBackground = true;
|
||
t_test1.Start();
|
||
t_test2 = new System.Threading.Thread(Cam2ThreadFunction);
|
||
t_test2.IsBackground = true;
|
||
t_test2.Start();
|
||
t_test1 = new System.Threading.Thread(MainThreadFunction);
|
||
t_test1.IsBackground = true;
|
||
t_test1.Start();
|
||
#endif
|
||
}
|
||
private DataRow loadErpData(string barCode)
|
||
{
|
||
var paramList = new List<SugarParameter>() {
|
||
new SugarParameter("@code", barCode)
|
||
};
|
||
Stopwatch stopwatch = Stopwatch.StartNew();
|
||
#if Oracle
|
||
var data = Utils.DBUtils.execSql(Config.ErpSql, paramList, SqlSugar.DbType.Oracle);
|
||
#else
|
||
var data = Utils.DBUtils.execSql(Config.ErpSql, paramList);
|
||
#endif
|
||
if (data == null || data.Rows.Count < 1)
|
||
{
|
||
AddTextEvent(DateTime.Now,"Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, 无数据！", WarningEnum.Normal);
|
||
return null;
|
||
}
|
||
|
||
AddTextEvent(DateTime.Now,"Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal);
|
||
return data.Rows[0];
|
||
|
||
//Task.Run(() =>
|
||
//{
|
||
// try
|
||
// {
|
||
// var paramList = new List<SugarParameter>() {
|
||
// new SugarParameter("@code", code)
|
||
// };
|
||
// Stopwatch stopwatch = Stopwatch.StartNew();
|
||
// var data = Utils.DBUtils.execSql(Config.ErpSql, paramList);
|
||
// AddTextEvent(DateTime.Now,"Erp查询结果", $"{code}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal);
|
||
// if (data != null && data.Rows.Count > 0)
|
||
// {
|
||
// this.Invoke(new System.Action(() =>
|
||
// {
|
||
// this.numErpLen.Text = data.Rows[0][0].ToString();
|
||
// if (data.Columns.Count > 1) this.txtBatchId.Text = data.Rows[0][1].ToString();
|
||
// if (data.Columns.Count > 2) this.txtReelId.Text = data.Rows[0][2].ToString();
|
||
// }));
|
||
// }
|
||
// }
|
||
// catch (Exception ex)
|
||
// {
|
||
// AddTextEvent(DateTime.Now,"Erp查询异常", $"{code}:{ex.Message}", WarningEnum.Low);
|
||
// }
|
||
//});
|
||
}
|
||
private class ScanPhotoInfo
|
||
{
|
||
/// <summary>
|
||
///
|
||
/// </summary>
|
||
/// <param name="_devIndex"></param>
|
||
/// <param name="_photoIndex">1-n 第1张会把1改为0</param>
|
||
/// <param name="_path"></param>
|
||
public ScanPhotoInfo(int _devIndex,int _photoIndex,string _path)
|
||
{
|
||
devIndex = _devIndex;
|
||
photoIndex = _photoIndex;
|
||
path = _path;
|
||
}
|
||
public ScanPhotoInfo(int _devIndex, int _photoIndex, Mat _mat)
|
||
{
|
||
devIndex = _devIndex;
|
||
photoIndex = _photoIndex;
|
||
mat = _mat;
|
||
}
|
||
public int devIndex { get; set; }
|
||
/// <summary>
|
||
/// 0-n
|
||
/// </summary>
|
||
public int photoIndex { get; set; }
|
||
public string path { get; set; }
|
||
public Mat mat { get; set; }
|
||
|
||
}
|
||
//private List<Queue<ScanPhotoInfo>> scanPhotoQueue1 = new List<Queue<ScanPhotoInfo>>();
|
||
/// <summary>
|
||
/// 存放相机1/2的实时图像（3-多容错1帧）
|
||
/// </summary>
|
||
private ScanPhotoInfo[] scanPhotos=new ScanPhotoInfo[3];
|
||
private void callBackScanPathEvent(int num, string path, int devIndex) //ScanEvent
|
||
{
|
||
AddTextEvent(DateTime.Now,"拍照", $"相机({devIndex})采集图索到图像({num}):{path}！");
|
||
}
|
||
bool firstTest = true;
|
||
|
||
|
||
#region 中断
|
||
/// <summary>
|
||
/// 中断工序运行
|
||
/// </summary>
|
||
/// <returns></returns>
|
||
private bool isBreakProcessRun()
|
||
{
|
||
//if (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停))
|
||
return (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停));
|
||
}
|
||
#endregion
|
||
|
||
#region 相机线程1 && 二次判定
|
||
/// <summary>
|
||
/// 相机1采图预处理
|
||
/// </summary>
|
||
private void Cam1ThreadFunction()
|
||
{
|
||
int errStep = 0;
|
||
AddTextEvent(DateTime.Now, "相机流程1", $"流程启动！");
|
||
#if OnLine
|
||
#else
|
||
string imgfilePath = "D:\\CPL\\img\\L1.bmp";
|
||
Mat timg = new Mat(imgfilePath);
|
||
timg = timg.Flip(FlipMode.XY);
|
||
#endif
|
||
while (true)
|
||
{
|
||
try
|
||
{
|
||
if (_cts.IsCancellationRequested)
|
||
break;
|
||
|
||
if (true)
|
||
{
|
||
////暂停开始
|
||
//stopWatch.Start();
|
||
do
|
||
{
|
||
#region 实时采图
|
||
#if OnLine
|
||
int index;
|
||
Mat Image;
|
||
int devNo;
|
||
//采集图片
|
||
if(devContainer.devCamer1 == null)
|
||
{
|
||
Thread.Sleep(50);
|
||
continue;
|
||
}
|
||
bool gsts = devContainer.devCamer1.readDataImage(out index, out Image, out devNo);
|
||
//AcquisitionMat acq = _LinecamDev1.GetFrames(100);
|
||
if (gsts)
|
||
{
|
||
//double stLen = devContainer.GetLength();
|
||
|
||
Cv2.Flip(Image, Image, FlipMode.XY);//翻转
|
||
AddTextEvent(DateTime.Now, $"拍照", $"采集卡({devNo}),图像({index})", WarningEnum.Normal, false);
|
||
this.BeginInvoke(new Action(() =>
|
||
{
|
||
Bitmap bitmap = Image.ToBitmap();
|
||
//Bitmap bitmap = BitmapConverter.ToBitmap(Image);
|
||
//bitmap.Save($"d:\\{devIndex}_{num}.bmp", ImageFormat.Bmp);
|
||
//显示图片
|
||
if (devNo == 0)
|
||
{
|
||
picScanner2.Image = bitmap;
|
||
//picScanner2.Refresh();
|
||
}
|
||
else
|
||
{
|
||
picScanner1.Image = bitmap;
|
||
//picScanner1.Refresh();
|
||
}
|
||
}));
|
||
|
||
//裁边
|
||
Stopwatch stopWatch = new Stopwatch();
|
||
stopWatch.Start();
|
||
int marginWidth;
|
||
Image = OpenCVUtil.getMaxInsetRect2(Image, devNo == 1 ? true : false, Config.MarginHoleWidth, out marginWidth);
|
||
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后：{mat0.Width}*{mat0.Height}");
|
||
errStep = 55;
|
||
string time = $"dev{devNo}-图{index}裁边({stopWatch.ElapsedMilliseconds})";
|
||
AddTextEvent(DateTime.Now, $"拍照", time, WarningEnum.Normal, false);
|
||
|
||
errStep = 1;
|
||
if (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停))
|
||
{
|
||
Image.Dispose();
|
||
continue;
|
||
}
|
||
if (currKey != 0 || htTask.ContainsKey(currKey))
|
||
{
|
||
Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
|
||
|
||
//长度剩余提醒
|
||
if (Config.residueWarnningLen > 0 && curRecord.ErpLen > 0 && Config.residueWarnningLen >= Math.Abs(curRecord.ErpLen - curRecord.Len))
|
||
{
|
||
AddTextEvent(DateTime.Now, $"告警", $"已达剩余长度不足提醒!(({curRecord.ErpLen} -{ curRecord.Len})<={Config.residueWarnningLen})", WarningEnum.High);
|
||
|
||
#region 剩余提示暂停
|
||
if (!_residueWarnningLenStop)
|
||
{
|
||
_residueWarnningLenStop = true;
|
||
AddTextEvent(DateTime.Now, $"暂停", $"已达剩余长度不足提醒!(({curRecord.ErpLen} - {curRecord.Len})<={Config.residueWarnningLen}),进入暂停。");
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
//Task.Run(async () =>
|
||
//{
|
||
// await Task.Delay(500);
|
||
Thread.Sleep(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
//});
|
||
}
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
//warning(WarningEnum.Low, true);//暂停
|
||
MessageBox.Show($"已达剩余长度不足提醒!({Math.Abs(curRecord.ErpLen - curRecord.Len)}<={Config.residueWarnningLen}),进入暂停。", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning);
|
||
}));
|
||
}
|
||
#endregion
|
||
}
|
||
errStep = 6;
|
||
//厚度检测提示
|
||
if (curRecord.ProductInfo.OpenThicknessDetection)
|
||
{
|
||
if ((curRecord.Len - ThnDieLen) > curRecord.ProductInfo.ThicknessDetectionStopDis)
|
||
{
|
||
ThnDieLen = curRecord.Len;
|
||
AddTextEvent(DateTime.Now, $"厚度检测", $"位置：{curRecord.Len}; 上次位置：{ThnDieLen}");
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
//devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
//devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
//Thread.Sleep(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
}
|
||
}
|
||
//二次判断
|
||
curRecord.dicPhoto_Defect.TryAdd(index, false);//加入索引，默认无瑕疵
|
||
|
||
errStep = 7;
|
||
//暂停:瑕疵二次判断
|
||
if (this.defectPauseForUser)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"拍照", $"图像索引:{index}，标识数:{curRecord.dicPhoto_Defect.Count}", WarningEnum.Normal, false);
|
||
int liPhotoIndex = index - Config.defectPauseSkipPhotoCount;
|
||
AddTextEvent(DateTime.Now, $"拍照", $"Dev={devNo},图像{index} {liPhotoIndex}={index}-{Config.defectPauseSkipPhotoCount}；", WarningEnum.Normal, false);
|
||
if (liPhotoIndex >= 0 && curRecord.dicPhoto_Defect.ContainsKey(liPhotoIndex) && curRecord.dicPhoto_Defect[liPhotoIndex])
|
||
{
|
||
errStep = 8;
|
||
for (int fi = 0; fi < 3; fi++)
|
||
{
|
||
//循环等待数据后期处理完成
|
||
Thread.Sleep(500);
|
||
List<DefectInfo> lstEditDefect = curRecord.DefectInfoList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
|
||
AddTextEvent(DateTime.Now, $"暂停", $"(图像{liPhotoIndex})已达观察台，瑕疵二次判断=》({string.Join(",", lstEditDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。");
|
||
//瑕疵选项过滤
|
||
if (Config.OpenHalconDefect || curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
|
||
{
|
||
//暂停
|
||
AddTextEvent(DateTime.Now, $"暂停", $"(图像{liPhotoIndex})需瑕疵二次判断，已达观察台，进入暂停。");
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
if (Config.OpenBeep)
|
||
{
|
||
Task.Run(async () =>
|
||
{
|
||
devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime);
|
||
await Task.Delay(5);
|
||
});
|
||
}
|
||
|
||
}
|
||
errStep = 9;
|
||
//不能使用同步Invoke方式，会使相机超时丢帧
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
int liDefectCount = lstEditDefect.Count;
|
||
FHome_Defect frmDefect = new FHome_Defect(lstEditDefect, defectTag[liPhotoIndex]);
|
||
if (frmDefect.ShowDialog() == DialogResult.OK)
|
||
{
|
||
defectTag.Remove(liPhotoIndex);
|
||
string oldCode;
|
||
for (int i = 0; i < this.uiDataGridView1.Rows.Count; i++)
|
||
{
|
||
if ((int)this.uiDataGridView1.Rows[i].Cells["colIndex"].Value != liPhotoIndex)
|
||
continue;
|
||
|
||
long uid = (long)this.uiDataGridView1.Rows[i].Cells["colUid"].Value;
|
||
foreach (var row in lstEditDefect)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称,{uid} {row.uid}", WarningEnum.Low, false);
|
||
if (row.uid == uid)
|
||
{
|
||
oldCode = this.uiDataGridView1.Rows[i].Cells["colCode"].Value.ToString();
|
||
AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称 ({this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value})->({row.Name})");
|
||
this.uiDataGridView1.Rows[i].Cells["colCode"].Value = row.Code;
|
||
this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value = row.Name;
|
||
//this.uiDataGridView1.Refresh();
|
||
if (!string.IsNullOrWhiteSpace(row.TagFilePath))
|
||
File.Move(row.TagFilePath, row.TagFilePath.Replace($"_类别{oldCode}", $"_类别{row.Code}"));//
|
||
break;
|
||
}
|
||
}
|
||
foreach (var item in frmDefect.lstDel)
|
||
{
|
||
if (item.uid == uid)
|
||
{
|
||
this.uiDataGridView1.Rows.RemoveAt(i);
|
||
i--;
|
||
break;
|
||
}
|
||
}
|
||
}
|
||
foreach (var item in frmDefect.lstDel)
|
||
{
|
||
curRecord.DefectInfoList.Remove(item);
|
||
//删除忽略瑕疵小图
|
||
//if (!string.IsNullOrWhiteSpace(item.TagFilePath))
|
||
// File.Delete(item.TagFilePath);
|
||
}
|
||
|
||
//double len = (double)this.lblLen.Tag;
|
||
//this.reDrawDefectPoints(curRecord.DefectInfoList, new double[] { 0, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }, new double[] { 0, len });
|
||
AddTextEvent(DateTime.Now, $"二次检测", $"本次忽略{frmDefect.lstDel.Count}个瑕疵，本张图由{liDefectCount} -> {lstEditDefect.Count}，总数{curRecord.DefectInfoList.Count}");
|
||
}
|
||
this.uiMiniPagination1.TotalCount = curRecord.DefectTotalCount = curRecord.DefectInfoList.Count;
|
||
//
|
||
//double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y + 0.005f, 2);
|
||
this.reDrawDefectPoints(curRecord.DefectInfoList);
|
||
errStep = 10;
|
||
//自动继续运行设备(这里临时暂停后不能再急停，否则无法继续)
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.runDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
if (!compareIOInput(CMDName.暂停按钮))
|
||
{
|
||
devContainer.io_output(CMDName.绿灯输出);
|
||
devContainer.io_output(CMDName.黄灯输出, false, true, 0);
|
||
this.devContainer.devIOCard.writeBitState(0, 0, true);
|
||
Thread.Sleep(200);
|
||
this.devContainer.devIOCard.writeBitState(0, 0, false);
|
||
//Task.Run(async () =>
|
||
//{
|
||
// await Task.Delay(500);
|
||
// this.devContainer.devIOCard.writeBitState(0, 0, false);
|
||
//});
|
||
}
|
||
}
|
||
}));
|
||
break;
|
||
}
|
||
}
|
||
}
|
||
}
|
||
errStep = 10;
|
||
//以下判定放置于二次判定之后，因为二次判定可能会忽略部分检测项！！
|
||
|
||
//暂停：缺陷超标
|
||
//每百米告警判断？？？在此还是在收到新照片时触发？？？
|
||
if (curRecord.ProductInfo.DefectCountLimit > 0 && curRecord.DefectTotalCount >= curRecord.ProductInfo.DefectCountLimit && curRecord.DefectInfoList != null)
|
||
{
|
||
int liPhotoIndex =index - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
|
||
int compLen = 100 * 100;//每百米 to cm
|
||
int compCount = compLen * Config.cm2px_y / Image.Height; //100m图像张数
|
||
//从上次告警后重新开始计算长度及数量
|
||
int defectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndex && m.PhotoIndex >= (liPhotoIndex + 1 - compCount) && m.PhotoIndex <= liPhotoIndex).Count();
|
||
if (defectCount >= curRecord.ProductInfo.DefectCountLimit)
|
||
{
|
||
curRecord.preWarningPhotoIndex = liPhotoIndex + 1;
|
||
AddTextEvent(DateTime.Now, $"告警", $"每百米瑕疵数量达到阈值!({defectCount}>={curRecord.ProductInfo.DefectCountLimit})", WarningEnum.High);
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
if (Config.OpenBeep)
|
||
{
|
||
Task.Run(async () =>
|
||
{
|
||
devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime);
|
||
await Task.Delay(5);
|
||
});
|
||
}
|
||
}
|
||
}
|
||
errStep = 11;
|
||
|
||
}
|
||
//暂停：每个缺陷项不同长度检测数量报警
|
||
if (curRecord.DefectTotalCount > 0 && curRecord.DefectInfoList != null)
|
||
{
|
||
#if true
|
||
//按缺陷计算没X米多少缺陷报警
|
||
for (int i = 0; i < curRecord.ProductInfo.QualifiedLimitList.Count; i++)
|
||
{
|
||
var defectWarn = curRecord.ProductInfo.QualifiedLimitList[i];
|
||
if (defectWarn.DefectWarnLength > 0 || defectWarn.DefectWarnCnt > 0)
|
||
{
|
||
errStep = 12;
|
||
int liPhotoIndex = index - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
|
||
int warnLen = defectWarn.DefectWarnLength * 100;//每米 to cm
|
||
int warnCount = warnLen * Config.cm2px_y / Image.Height; //计算图像张数
|
||
//从上次告警后重新开始计算长度及数量
|
||
int warnDefectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndexByLabel[i] && m.PhotoIndex >= (liPhotoIndex + 1 - warnCount) && m.PhotoIndex <= liPhotoIndex).Count();
|
||
if (warnDefectCount >= defectWarn.DefectWarnCnt)
|
||
{
|
||
curRecord.preWarningPhotoIndexByLabel[i] = liPhotoIndex + 1;
|
||
AddTextEvent(DateTime.Now, $"告警", $"每{defectWarn.DefectWarnLength}米{Config.getDefectName(defectWarn.Code)}瑕疵数量达到阈值!({warnDefectCount}>={defectWarn.DefectWarnCnt})", WarningEnum.High);
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
if (Config.OpenBeep)
|
||
{
|
||
Task.Run(async () =>
|
||
{
|
||
devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime);
|
||
await Task.Delay(5);
|
||
});
|
||
}
|
||
}
|
||
}
|
||
}
|
||
}
|
||
#endif
|
||
}
|
||
errStep = 21;
|
||
//Application.DoEvents();
|
||
}
|
||
_matList1.Enqueue(new tScanPhotoInfo(1, index, Image.Clone(), 0));
|
||
}
|
||
#else
|
||
Thread.Sleep(2500);
|
||
AcquisitionMat acq = new AcquisitionMat();
|
||
{
|
||
acq.GrabStatus = "GrabPass";
|
||
acq.Image = timg.Clone();
|
||
Log($"图像预处理", $"模拟相机1-{Cam1Cnt}", WarningEnum.Normal, true);
|
||
}
|
||
|
||
if (acq.GrabStatus == "GrabPass")
|
||
{
|
||
#endif
|
||
#endregion
|
||
//System.GC.Collect();
|
||
Thread.Sleep(50);
|
||
} while (!isBreakProcessRun());
|
||
//暂停中断
|
||
//stopWatch.Stop();
|
||
pStopWatch.Stop();
|
||
//_isRuning = false;
|
||
}
|
||
else
|
||
{
|
||
//防止内存爆满
|
||
//AcquisitionMat acq = _LinecamDev1.GetFrames(10);
|
||
}
|
||
Thread.Sleep(50);
|
||
}
|
||
catch (Exception e)
|
||
{
|
||
//_isRuning = false;
|
||
AddTextEvent(DateTime.Now, $"运行报警", $"相机1流程运行出错{errStep}：" + e.Message + "\n", WarningEnum.High, true);
|
||
//Log("运行报警", $"相机1流程运行出错{errStep}：" + e.Message + "\n", WarningEnum.High);
|
||
}
|
||
}
|
||
}
|
||
#endregion
|
||
|
||
#region 相机线程2 && 图片位置
|
||
/// <summary>
|
||
/// 相机2采图预处理
|
||
/// </summary>
|
||
private void Cam2ThreadFunction()
|
||
{
|
||
int errStep = 0;
|
||
AddTextEvent(DateTime.Now, "相机流程2", $"流程启动！");
|
||
#if OnLine
|
||
#else
|
||
string imgfilePath = "D:\\CPL\\img\\L1.bmp";
|
||
Mat timg = new Mat(imgfilePath);
|
||
timg = timg.Flip(FlipMode.XY);
|
||
#endif
|
||
while (true)
|
||
{
|
||
try
|
||
{
|
||
if (_cts.IsCancellationRequested)
|
||
break;
|
||
|
||
if (true)
|
||
{
|
||
////暂停开始
|
||
//stopWatch.Start();
|
||
do
|
||
{
|
||
#region 实时采图
|
||
#if OnLine
|
||
int index;
|
||
Mat Image;
|
||
int devNo;
|
||
//采集图片
|
||
if (devContainer.devCamer2 == null)
|
||
{
|
||
Thread.Sleep(50);
|
||
continue;
|
||
}
|
||
bool gsts = devContainer.devCamer2.readDataImage(out index, out Image, out devNo);
|
||
//AcquisitionMat acq = _LinecamDev1.GetFrames(100);
|
||
if (gsts)
|
||
{
|
||
Cv2.Flip(Image, Image, FlipMode.XY);//翻转
|
||
AddTextEvent(DateTime.Now, $"拍照", $"采集卡({devNo}),图像({index})", WarningEnum.Normal, false);
|
||
this.BeginInvoke(new Action(() =>
|
||
{
|
||
Bitmap bitmap = Image.ToBitmap();
|
||
//Bitmap bitmap = BitmapConverter.ToBitmap(Image);
|
||
//bitmap.Save($"d:\\{devIndex}_{num}.bmp", ImageFormat.Bmp);
|
||
//显示图片
|
||
if (devNo == 0)
|
||
{
|
||
picScanner2.Image = bitmap;
|
||
//picScanner2.Refresh();
|
||
}
|
||
else
|
||
{
|
||
picScanner1.Image = bitmap;
|
||
//picScanner1.Refresh();
|
||
}
|
||
}));
|
||
|
||
//裁边
|
||
Stopwatch stopWatch = new Stopwatch();
|
||
stopWatch.Start();
|
||
int marginWidth;
|
||
Image = OpenCVUtil.getMaxInsetRect2(Image, devNo == 1 ? true : false, Config.MarginHoleWidth, out marginWidth);
|
||
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后：{mat0.Width}*{mat0.Height}");
|
||
errStep = 55;
|
||
string time = $"dev{devNo}-图{index}裁边({stopWatch.ElapsedMilliseconds})";
|
||
AddTextEvent(DateTime.Now, $"拍照", time, WarningEnum.Normal, false);
|
||
|
||
errStep = 1;
|
||
if (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停))
|
||
{
|
||
Image.Dispose();
|
||
continue;
|
||
}
|
||
|
||
_matList2.Enqueue(new tScanPhotoInfo(1, index, Image.Clone(), 0));
|
||
}
|
||
#else
|
||
Thread.Sleep(2500);
|
||
AcquisitionMat acq = new AcquisitionMat();
|
||
{
|
||
acq.GrabStatus = "GrabPass";
|
||
acq.Image = timg.Clone();
|
||
Log($"图像预处理", $"模拟相机1-{Cam1Cnt}", WarningEnum.Normal, true);
|
||
}
|
||
|
||
if (acq.GrabStatus == "GrabPass")
|
||
{
|
||
#endif
|
||
#endregion
|
||
//System.GC.Collect();
|
||
Thread.Sleep(50);
|
||
} while (!isBreakProcessRun());
|
||
//暂停中断
|
||
//stopWatch.Stop();
|
||
pStopWatch.Stop();
|
||
//_isRuning = false;
|
||
}
|
||
else
|
||
{
|
||
//防止内存爆满
|
||
//AcquisitionMat acq = _LinecamDev1.GetFrames(10);
|
||
}
|
||
Thread.Sleep(50);
|
||
}
|
||
catch (Exception e)
|
||
{
|
||
//_isRuning = false;
|
||
AddTextEvent(DateTime.Now, $"运行报警", $"相机1流程运行出错{errStep}：" + e.Message + "\n", WarningEnum.High, true);
|
||
//Log("运行报警", $"相机1流程运行出错{errStep}：" + e.Message + "\n", WarningEnum.High);
|
||
}
|
||
}
|
||
}
|
||
#endregion
|
||
|
||
#region 处理线程
|
||
int testCnt = 0;
|
||
/// <summary>
|
||
/// 后台运行主线程
|
||
/// </summary>
|
||
private void MainThreadFunction()
|
||
{
|
||
AddTextEvent(DateTime.Now, "处理流程流程", $"流程启动！");
|
||
Mat acq1 = new Mat();
|
||
Mat acq2 = new Mat();
|
||
#if OnLine
|
||
#else
|
||
string imgfilePath1 = "D:\\CPL\\img\\L1.bmp";
|
||
string imgfilePath2 = "D:\\CPL\\img\\R1.bmp";
|
||
Mat timg1 = new Mat(imgfilePath1);
|
||
timg1 = timg1.Flip(FlipMode.XY);
|
||
Mat timg2 = new Mat(imgfilePath2);
|
||
timg2 = timg1.Flip(FlipMode.XY);
|
||
#endif
|
||
while (true)
|
||
{
|
||
int errStep = 0;
|
||
try
|
||
{
|
||
if (_cts.IsCancellationRequested)
|
||
break;
|
||
|
||
if (true)
|
||
{
|
||
////暂停开始
|
||
//stopWatch.Start();
|
||
do
|
||
{
|
||
tScanPhotoInfo peek1;
|
||
tScanPhotoInfo peek2;
|
||
|
||
if (_matList1.Count > 0 && _matList2.Count > 0)
|
||
{
|
||
_matList1.TryPeek(out peek1);
|
||
_matList2.TryPeek(out peek2);
|
||
if (peek1 != null && peek2 != null && peek1.photoIndex != peek2.photoIndex)
|
||
continue;
|
||
tScanPhotoInfo tscanPhotos0;
|
||
if (!_matList1.TryDequeue(out tscanPhotos0))
|
||
AddTextEvent(DateTime.Now, $"图像出队列", $"图像{tscanPhotos0.photoIndex},异常相机1队列出队失败", WarningEnum.High, true);
|
||
tScanPhotoInfo tscanPhotos1;
|
||
if (!_matList2.TryDequeue(out tscanPhotos1))
|
||
AddTextEvent(DateTime.Now, $"图像出队列", $"图像{tscanPhotos0.photoIndex},异常相机2队列出队失败", WarningEnum.High, true);
|
||
|
||
|
||
Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
|
||
ScanPhotoInfo scanPhotos0 = new ScanPhotoInfo(tscanPhotos0.devIndex, tscanPhotos0.photoIndex, tscanPhotos0.mat);
|
||
ScanPhotoInfo scanPhotos1 = new ScanPhotoInfo(tscanPhotos1.devIndex, tscanPhotos1.photoIndex, tscanPhotos1.mat);
|
||
Stopwatch stopWatch = new Stopwatch();
|
||
|
||
AddTextEvent(DateTime.Now, $"图像处理", $"图像{scanPhotos0.photoIndex}", WarningEnum.Low, false);
|
||
string time = "";
|
||
stopWatch.Start();
|
||
try
|
||
{
|
||
if (scanPhotos0.mat.Height != scanPhotos1.mat.Height)
|
||
{
|
||
int xw, xh;
|
||
AddTextEvent(DateTime.Now, $"警告", $"两相机采集图高度不一致({scanPhotos0.photoIndex}),dev1.Height={scanPhotos0.mat.Height},dev2.Height={scanPhotos1.mat.Height},重新resize...", WarningEnum.Low);
|
||
if (scanPhotos0.mat.Height > scanPhotos1.mat.Height)
|
||
scanPhotos1.mat = OpenCVUtil.resize(scanPhotos1.mat, scanPhotos0.mat.Width, scanPhotos0.mat.Height, out xw, out xh);
|
||
else
|
||
scanPhotos0.mat = OpenCVUtil.resize(scanPhotos0.mat, scanPhotos1.mat.Width, scanPhotos1.mat.Height, out xw, out xh);
|
||
}
|
||
//saveMatTest(scanPhotos0.mat, 1);
|
||
//saveMatTest(scanPhotos1.mat, 2);
|
||
//反转+相机索引调换
|
||
Mat mat0 = scanPhotos1.mat;
|
||
Mat mat1 = scanPhotos0.mat;
|
||
|
||
firstTest = false;
|
||
//记录resize大小
|
||
//var resize = new System.Drawing.Size(mat0.Width * 2, mat0.Height);
|
||
int resizeWidth = devContainer.libDefect.GetWidthForResize(mat0.Width + mat1.Width - Config.MiddleSuperposition);
|
||
if (resizeWidth == 0)
|
||
throw new Exception("GetWidthForResize result 0 失败!");
|
||
var resize = new System.Drawing.Size(resizeWidth, 4096);//固定8192*2张*4096
|
||
//裁边，两侧和中间重合部分
|
||
if (Config.MiddleSuperposition > 0)//中间重合部分
|
||
{
|
||
errStep = 3;
|
||
int width = mat0.Width - Config.MiddleSuperposition / 2;
|
||
mat0 = OpenCVUtil.cutImage(mat0, 0, 0, width, mat0.Height);
|
||
time += $"->图1去重({stopWatch.ElapsedMilliseconds})";
|
||
|
||
width = mat1.Width - Config.MiddleSuperposition / 2;
|
||
mat1 = OpenCVUtil.cutImage(mat1, Config.MiddleSuperposition / 2, 0, width, mat1.Height);
|
||
time += $"->图2去重({stopWatch.ElapsedMilliseconds})";
|
||
}
|
||
AddTextEvent(DateTime.Now, $"裁边",
|
||
$"(图像{scanPhotos0.photoIndex})-左图去重后：{mat0.Width}*{mat0.Height}，右图：{mat1.Width}*{mat1.Height}，" +
|
||
$"重复值：{Config.MiddleSuperposition}，孔洞：{Config.MarginHoleWidth},cm2px：{Config.cm2px_x},resizeWidth：{resizeWidth}", WarningEnum.Low, false);
|
||
errStep = 4;
|
||
|
||
//水平合并l
|
||
Mat mat = OpenCVUtil.mergeImage_sameSize(new Mat[] { mat0, mat1 });//这里相机反装，左右反转下
|
||
//AddTextEvent(DateTime.Now, $"裁边", $"(图像{scanPhotos0.photoIndex})-边缘宽度:(左图)={marginWidth0},(右图)={marginWidth1}; 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width + mat1.Width});合并后(去孔洞)：{mat.Width}*{mat.Height}", WarningEnum.Low, false);
|
||
AddTextEvent(DateTime.Now, $"裁边", $"(图像{scanPhotos0.photoIndex}); 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width + mat1.Width});合并后(去孔洞)：{mat.Width}*{mat.Height}", WarningEnum.Normal, false);
|
||
float widthRatio = mat.Width * 1.0f / resize.Width;//宽度比例
|
||
time += $"->图1+2合并({stopWatch.ElapsedMilliseconds})";
|
||
|
||
//门幅更新（含两侧孔洞）x,y cm
|
||
float faceWidthX_cm = (float)Math.Round((scanPhotos0.photoIndex + 1) * mat.Height * 1.0f / Config.cm2px_y, 2);
|
||
float faceWidthY_cm = (float)Math.Round((mat.Width + Config.MarginHoleWidth * 2) * 1.0f / Config.cm2px_x, 2);
|
||
faceWidthX_cm = (float)Math.Round(faceWidthX_cm, 2);
|
||
faceWidthY_cm = (float)Math.Round(faceWidthY_cm, 2);
|
||
if (curRecord.FaceWidthMin == 0 || curRecord.FaceWidthMin > faceWidthY_cm)
|
||
curRecord.FaceWidthMin = faceWidthY_cm;
|
||
if (curRecord.FaceWidthMax < faceWidthY_cm)
|
||
curRecord.FaceWidthMax = faceWidthY_cm;
|
||
var point = new float[] { faceWidthX_cm, faceWidthY_cm };// new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm);
|
||
AddTextEvent(DateTime.Now, $"门幅", $"(图像{scanPhotos0.photoIndex})-({scanPhotos0.photoIndex})位置：{point[0]}; 幅宽：{point[1]}", WarningEnum.Normal, false);
|
||
curRecord.FacePointList.Add(point);
|
||
|
||
List<float[]> mfdata = new List<float[]>();
|
||
for (int i = 0; i < curRecord.FacePointList.Count; i++)
|
||
//foreach (var item in curRecord.FacePointList)
|
||
mfdata.Add(curRecord.FacePointList[i]);
|
||
reDrawFaceWidth(mfdata,
|
||
new double[] { 0, Math.Round(point[0] + 0.005f, 2) },
|
||
new double[] { curRecord.FaceWidthMin, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) });
|
||
errStep = 7;
|
||
time += $"->门幅刷新({stopWatch.ElapsedMilliseconds})";
|
||
//去除两侧孔洞（门幅计算时不能去除）
|
||
//if (Config.MarginHoleWidth > 0)
|
||
// mat = OpenCVUtil.cutImage(mat, Config.MarginHoleWidth, 0, mat.Width - Config.MarginHoleWidth * 2, mat.Height);
|
||
|
||
//计算速度
|
||
//
|
||
//
|
||
curRecord.TimeLen = pStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
|
||
#if JM
|
||
double stLen = devContainer.GetLength();
|
||
if (stLen < 9999)
|
||
{
|
||
curRecord.Len = stLen;
|
||
#else
|
||
double lenMi = Math.Round(faceWidthX_cm / 100, 2);
|
||
double stLen = lenMi;
|
||
curRecord.Len = lenMi;
|
||
#endif
|
||
//ptTime = ptStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
//double sstLen = devContainer.GetLength();
|
||
ptTime = ptStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
|
||
AddTextEvent(DateTime.Now, $"记录", $"(计米{stLen}米)，时间：{ptTime}分; 速度：{Math.Round((stLen - ptLen) / ptTime, 2)}米/分", WarningEnum.Normal, false);
|
||
|
||
this.lblLen.Text = $"{stLen}米";//$"{lenMi}米";
|
||
this.lblLen.Tag = faceWidthX_cm;
|
||
#if JM
|
||
this.lblSpeed.Text = $"速度：{Math.Round((stLen - ptLen) / ptTime, 2)}米/分";//$"速度：{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分";
|
||
#else
|
||
this.lblSpeed.Text = $"速度：{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分";
|
||
#endif
|
||
this.uilbKF.Text = $"当前幅宽：{faceWidthY_cm}cm";
|
||
|
||
ptLen = stLen;
|
||
ptStopWatch.Restart();//重新计时
|
||
}));
|
||
#if JM
|
||
}
|
||
#endif
|
||
//
|
||
errStep = 9;
|
||
time += $"->速度刷新({stopWatch.ElapsedMilliseconds})";
|
||
//----缺陷队列
|
||
int oxw, oxh;
|
||
mat = OpenCVUtil.resize(mat, resize.Width, resize.Height, out oxw, out oxh);
|
||
AddTextEvent(DateTime.Now, $"图像处理", $"(图像{scanPhotos0.photoIndex})-合成图resize后:{mat.Width}*{mat.Height}-{oxw}*{oxh}", WarningEnum.Normal, false);
|
||
devContainer.libDefect.add(new Device.DefectLib.DefectTask()
|
||
{
|
||
modelName = curRecord.ProductInfo.ModelName,
|
||
record = curRecord,
|
||
bmp = mat,
|
||
bmpTag = mat.Clone(),
|
||
photoIndex = scanPhotos0.photoIndex,//0-n 首张必需为0，因下面计算长度是从0开始
|
||
widthRatio = widthRatio,
|
||
qualifiedLimitList = curRecord.ProductInfo.QualifiedLimitList,
|
||
finishEvent = callBackDefectEvent,
|
||
xw = oxw,
|
||
//PicDis = picLoc,
|
||
});
|
||
errStep = 10;
|
||
time += $"->加入瑕疵待检队列({stopWatch.ElapsedMilliseconds})";
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
curRecord.ScannerPhotoFinishCount++;//失败时不能因数量不一致无法保存
|
||
AddTextEvent(DateTime.Now, $"图像处理", $"异常({errStep})：(图像{scanPhotos0.photoIndex})-{ex.Message}", WarningEnum.High);
|
||
string dirPath = FileUtil.initFolder($"{Config.ImagePath}{curRecord.BatchId}_{curRecord.ReelId}\\Err\\");
|
||
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos0.mat).Save($"{dirPath}{scanPhotos0.photoIndex}_0_Step{errStep}.bmp", ImageFormat.Bmp);
|
||
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos1.mat).Save($"{dirPath}{scanPhotos1.photoIndex}_1_Step{errStep}.bmp", ImageFormat.Bmp);
|
||
}
|
||
finally
|
||
{
|
||
AddTextEvent(DateTime.Now, $"图像处理", $"(图像{scanPhotos0.photoIndex})-进度计时:{time}", WarningEnum.Normal, false);
|
||
scanPhotos0.mat.Dispose();
|
||
scanPhotos1.mat.Dispose();
|
||
scanPhotos0 = scanPhotos1 = null;
|
||
//System.GC.Collect();
|
||
}
|
||
}
|
||
Thread.Sleep(20);
|
||
} while (!isBreakProcessRun());
|
||
//暂停中断
|
||
//stopWatch.Stop();
|
||
pStopWatch.Stop();
|
||
//_isRuning = false;
|
||
}
|
||
#if Online_One
|
||
else
|
||
{
|
||
//防止内存爆满
|
||
AcquisitionMat tacq1 = _LinecamDev1.GetFrames(10);
|
||
AcquisitionMat tacq2 = _LinecamDev2.GetFrames(10);
|
||
}
|
||
#endif
|
||
Thread.Sleep(20);
|
||
}
|
||
catch (Exception e)
|
||
{
|
||
//_isRuning = false;
|
||
AddTextEvent(DateTime.Now, $"运行报警", $"流程运行出错{errStep}：" + e.Message , WarningEnum.High, true);
|
||
//Log("运行报警", $"流程运行出错{errStep}：" + e.Message + "\n", WarningEnum.High);
|
||
}
|
||
}
|
||
}
|
||
#endregion
|
||
|
||
#if NT
|
||
#else
|
||
/// <summary>
|
||
///
|
||
/// </summary>
|
||
/// <param name="num">1-n</param>
|
||
/// <param name="matone"></param>
|
||
/// <param name="devIndex"></param>
|
||
private void callBackScanMatEvent(int num, Mat matone, int devIndex) //ScanEvent
|
||
{
|
||
int errStep = 0;
|
||
try
|
||
{
|
||
if (Config.Camer_Name == CamerDevNameEnum.埃科)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"拍照", $"采集卡({devIndex}),图像({num})", WarningEnum.Normal, false);
|
||
Cv2.Flip(matone, matone, FlipMode.XY);//翻转
|
||
|
||
this.BeginInvoke(new Action(() =>
|
||
{
|
||
Bitmap bitmap = BitmapConverter.ToBitmap(matone);
|
||
//bitmap.Save($"d:\\{devIndex}_{num}.bmp", ImageFormat.Bmp);
|
||
//显示图片
|
||
if (devIndex == 0)
|
||
{
|
||
picScanner2.Image = bitmap;
|
||
picScanner2.Refresh();
|
||
}
|
||
else
|
||
{
|
||
picScanner1.Image = bitmap;
|
||
picScanner1.Refresh();
|
||
}
|
||
}));
|
||
//裁边
|
||
Stopwatch stopWatch = new Stopwatch();
|
||
stopWatch.Start();
|
||
int marginWidth;
|
||
matone = OpenCVUtil.getMaxInsetRect2(matone, devIndex == 1?true:false, Config.MarginHoleWidth, out marginWidth);
|
||
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后：{mat0.Width}*{mat0.Height}");
|
||
errStep = 55;
|
||
string time = $"dev{devIndex}-图{num}裁边({stopWatch.ElapsedMilliseconds})";
|
||
AddTextEvent(DateTime.Now, $"拍照", time, WarningEnum.Normal, false);
|
||
}
|
||
errStep = 1;
|
||
if (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停))
|
||
{
|
||
matone.Dispose();
|
||
return;
|
||
}
|
||
errStep = 2;
|
||
lock (lockCurrKey)
|
||
{
|
||
if (currKey == 0 || !htTask.ContainsKey(currKey))
|
||
{
|
||
lock (lockScanPhoto)
|
||
{
|
||
if (scanPhotos[0] != null || scanPhotos[1] != null)
|
||
scanPhotos[0] = scanPhotos[1] = scanPhotos[2] = null;
|
||
}
|
||
matone.Dispose();
|
||
AddTextEvent(DateTime.Now, $"拍照", $"(图像{num})-未扫码，采集卡({devIndex})，图像丢弃！", WarningEnum.Low);
|
||
return;
|
||
}
|
||
}
|
||
errStep = 3;
|
||
Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
|
||
Device.PhotoLib.PhotoTask task;
|
||
Mat myMat = matone;//.Clone();
|
||
AddTextEvent(DateTime.Now, $"拍照", $"(图像{num})-采集卡({devIndex}),size:({myMat.Width}*{myMat.Height})({(myMat == null ? "A" : "B")})", WarningEnum.Low, false);
|
||
//AddTextEvent(DateTime.Now,"拍照", $"Dev={devIndex},图像{num}-2");
|
||
lock (lockScanPhoto)//多线程操作
|
||
{
|
||
if (scanPhotos[2] != null && scanPhotos[2].photoIndex == num)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"拍照", $"相机图像不同步，急停中止（需停机重新开始，不可继续）！！！", WarningEnum.High);
|
||
warning(WarningEnum.High);
|
||
//重置...
|
||
}
|
||
if (scanPhotos[devIndex] != null) //添加一张容错
|
||
{
|
||
//AddTextEvent(DateTime.Now, $"拍照", $"(图像{num})-采集卡({devIndex}) 容错一张图到队列！", WarningEnum.Low);
|
||
AddTextEvent(DateTime.Now, $"拍照", $"(图像{num})-采集卡({devIndex}) 容错一张图到队列！");
|
||
scanPhotos[2] = new ScanPhotoInfo(devIndex, num, myMat);
|
||
return;
|
||
}
|
||
errStep = 4;
|
||
//--
|
||
scanPhotos[devIndex] = new ScanPhotoInfo(devIndex, num, myMat);
|
||
if (scanPhotos[0] == null || scanPhotos[1] == null)
|
||
return;
|
||
|
||
//curRecord置新时，相机里最后一张图还是上次的计数器devIndex累计
|
||
if (curRecord.ScannerPhotoCount == 0 && num >= 1)
|
||
{
|
||
devContainer.devCamer1.resetScanIndex();
|
||
devContainer.devCamer2.resetScanIndex();
|
||
scanPhotos[0].photoIndex = scanPhotos[1].photoIndex = 0;
|
||
if (scanPhotos[2] != null)
|
||
scanPhotos[2].photoIndex = 1;
|
||
AddTextEvent(DateTime.Now, $"拍照", $"新任务开始，Dev={devIndex},图像({num})重置为图像(0)");
|
||
}
|
||
task = new Device.PhotoLib.PhotoTask()
|
||
{
|
||
scanPhotos0 = scanPhotos[0],
|
||
scanPhotos1 = scanPhotos[1],
|
||
};
|
||
scanPhotos[0] = scanPhotos[1] = null;
|
||
if (scanPhotos[2] != null)//容错图前移到正常位置
|
||
{
|
||
AddTextEvent(DateTime.Now, $"拍照", $"(图像{scanPhotos[2].photoIndex})-采集卡({scanPhotos[2].devIndex}) 容错队列图前移。");
|
||
scanPhotos[scanPhotos[2].devIndex] = scanPhotos[2];
|
||
scanPhotos[2] = null;
|
||
}
|
||
curRecord.ScannerPhotoCount++;
|
||
errStep = 5;
|
||
}
|
||
if (task.scanPhotos0 != null && task.scanPhotos1 != null)
|
||
{
|
||
var scanPhoto = task.scanPhotos0 as ScanPhotoInfo;
|
||
AddTextEvent(DateTime.Now, $"拍照", $"待处理图像队列:{curRecord.ScannerPhotoCount - curRecord.ScannerPhotoFinishCount}张", WarningEnum.Normal, false);
|
||
task.record = curRecord;
|
||
task.finishEvent = callBackPhotoEvent;
|
||
devContainer.libPhoto.add(task);
|
||
AddTextEvent(DateTime.Now, $"拍照", $"Dev={devIndex},图像{scanPhoto.photoIndex},已加入图像处理队列", WarningEnum.Normal, false);
|
||
}
|
||
//长度剩余提醒
|
||
if (Config.residueWarnningLen > 0 && curRecord.ErpLen > 0 && Config.residueWarnningLen >= curRecord.ErpLen - curRecord.Len)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"告警", $"已达剩余长度不足提醒!({curRecord.ErpLen - curRecord.Len}<={Config.residueWarnningLen})", WarningEnum.High);
|
||
|
||
#region 剩余提示暂停
|
||
if (!_residueWarnningLenStop)
|
||
{
|
||
_residueWarnningLenStop = true;
|
||
AddTextEvent(DateTime.Now, $"暂停", $"已达剩余长度不足提醒!({curRecord.ErpLen - curRecord.Len}<={Config.residueWarnningLen}),进入暂停。");
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
//warning(WarningEnum.Low, true);//暂停
|
||
MessageBox.Show($"已达剩余长度不足提醒!({curRecord.ErpLen - curRecord.Len}<={Config.residueWarnningLen}),进入暂停。", "警告",MessageBoxButtons.OK, MessageBoxIcon.Warning);
|
||
}));
|
||
}
|
||
#endregion
|
||
}
|
||
errStep = 6;
|
||
//厚度检测提示
|
||
if (curRecord.ProductInfo.OpenThicknessDetection)
|
||
{
|
||
if ((curRecord.Len - ThnDieLen) > curRecord.ProductInfo.ThicknessDetectionStopDis)
|
||
{
|
||
ThnDieLen = curRecord.Len;
|
||
AddTextEvent(DateTime.Now, $"厚度检测", $"位置：{curRecord.Len}; 上次位置：{ThnDieLen}");
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
//devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
//devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
}
|
||
}
|
||
//
|
||
|
||
if (task.scanPhotos0 != null && task.scanPhotos1 != null)
|
||
{
|
||
var scanPhoto = task.scanPhotos0 as ScanPhotoInfo;
|
||
curRecord.dicPhoto_Defect.TryAdd(scanPhoto.photoIndex, false);//加入索引，默认无瑕疵
|
||
AddTextEvent(DateTime.Now, $"拍照", $"图像索引:{scanPhoto.photoIndex}，标识数:{curRecord.dicPhoto_Defect.Count}", WarningEnum.Normal, false);
|
||
errStep = 7;
|
||
//暂停:瑕疵二次判断
|
||
if (this.defectPauseForUser)
|
||
{
|
||
int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount;
|
||
AddTextEvent(DateTime.Now, $"拍照", $"Dev={devIndex},图像{scanPhoto.photoIndex} {liPhotoIndex}={scanPhoto.photoIndex}-{Config.defectPauseSkipPhotoCount}；", WarningEnum.Normal, false);
|
||
if (liPhotoIndex >= 0 && curRecord.dicPhoto_Defect[liPhotoIndex])
|
||
{
|
||
|
||
errStep = 8;
|
||
for (int fi = 0; fi < 3; fi++)
|
||
{
|
||
//循环等待数据后期处理完成
|
||
Thread.Sleep(500);
|
||
List<DefectInfo> lstEditDefect = curRecord.DefectInfoList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
|
||
AddTextEvent(DateTime.Now, $"暂停", $"(图像{liPhotoIndex})已达观察台，瑕疵二次判断=》({string.Join(",", lstEditDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。");
|
||
//瑕疵选项过滤
|
||
if (Config.OpenHalconDefect || curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
|
||
{
|
||
//暂停
|
||
AddTextEvent(DateTime.Now, $"暂停", $"(图像{liPhotoIndex})需瑕疵二次判断，已达观察台，进入暂停。");
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
if (Config.OpenBeep)
|
||
{
|
||
Task.Run(async () =>
|
||
{
|
||
devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime);
|
||
await Task.Delay(5);
|
||
});
|
||
}
|
||
|
||
}
|
||
errStep = 9;
|
||
//不能使用同步Invoke方式，会使相机超时丢帧
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
int liDefectCount = lstEditDefect.Count;
|
||
FHome_Defect frmDefect = new FHome_Defect(lstEditDefect, defectTag[liPhotoIndex]);
|
||
if (frmDefect.ShowDialog() == DialogResult.OK)
|
||
{
|
||
defectTag.Remove(liPhotoIndex);
|
||
string oldCode;
|
||
for (int i = 0; i < this.uiDataGridView1.Rows.Count; i++)
|
||
{
|
||
if ((int)this.uiDataGridView1.Rows[i].Cells["colIndex"].Value != liPhotoIndex)
|
||
continue;
|
||
|
||
long uid = (long)this.uiDataGridView1.Rows[i].Cells["colUid"].Value;
|
||
foreach (var row in lstEditDefect)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称,{uid} {row.uid}", WarningEnum.Low, false);
|
||
if (row.uid == uid)
|
||
{
|
||
oldCode = this.uiDataGridView1.Rows[i].Cells["colCode"].Value.ToString();
|
||
AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称 ({this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value})->({row.Name})");
|
||
this.uiDataGridView1.Rows[i].Cells["colCode"].Value = row.Code;
|
||
this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value = row.Name;
|
||
//this.uiDataGridView1.Refresh();
|
||
if (!string.IsNullOrWhiteSpace(row.TagFilePath))
|
||
File.Move(row.TagFilePath, row.TagFilePath.Replace($"_类别{oldCode}", $"_类别{row.Code}"));//
|
||
break;
|
||
}
|
||
}
|
||
foreach (var item in frmDefect.lstDel)
|
||
{
|
||
if (item.uid == uid)
|
||
{
|
||
this.uiDataGridView1.Rows.RemoveAt(i);
|
||
i--;
|
||
break;
|
||
}
|
||
}
|
||
}
|
||
foreach (var item in frmDefect.lstDel)
|
||
{
|
||
curRecord.DefectInfoList.Remove(item);
|
||
//删除忽略瑕疵小图
|
||
//if (!string.IsNullOrWhiteSpace(item.TagFilePath))
|
||
// File.Delete(item.TagFilePath);
|
||
}
|
||
|
||
//double len = (double)this.lblLen.Tag;
|
||
//this.reDrawDefectPoints(curRecord.DefectInfoList, new double[] { 0, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }, new double[] { 0, len });
|
||
AddTextEvent(DateTime.Now, $"二次检测", $"本次忽略{frmDefect.lstDel.Count}个瑕疵，本张图由{liDefectCount} -> {lstEditDefect.Count}，总数{curRecord.DefectInfoList.Count}");
|
||
}
|
||
this.uiMiniPagination1.TotalCount = curRecord.DefectTotalCount = curRecord.DefectInfoList.Count;
|
||
//
|
||
//double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y + 0.005f, 2);
|
||
this.reDrawDefectPoints(curRecord.DefectInfoList);
|
||
errStep = 10;
|
||
//自动继续运行设备(这里临时暂停后不能再急停，否则无法继续)
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.runDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
if (!compareIOInput(CMDName.暂停按钮))
|
||
{
|
||
devContainer.io_output(CMDName.绿灯输出);
|
||
devContainer.io_output(CMDName.黄灯输出, false, true, 0);
|
||
this.devContainer.devIOCard.writeBitState(0, 0, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 0, false);
|
||
});
|
||
}
|
||
}
|
||
}));
|
||
break;
|
||
}
|
||
}
|
||
}
|
||
}
|
||
errStep = 10;
|
||
//以下判定放置于二次判定之后，因为二次判定可能会忽略部分检测项！！
|
||
|
||
//暂停：缺陷超标
|
||
//每百米告警判断？？？在此还是在收到新照片时触发？？？
|
||
if (curRecord.ProductInfo.DefectCountLimit > 0 && curRecord.DefectTotalCount >= curRecord.ProductInfo.DefectCountLimit && curRecord.DefectInfoList != null)
|
||
{
|
||
int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
|
||
int compLen = 100 * 100;//每百米 to cm
|
||
int compCount = compLen * Config.cm2px_y / scanPhoto.mat.Height; //100m图像张数
|
||
//从上次告警后重新开始计算长度及数量
|
||
int defectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndex && m.PhotoIndex >= (liPhotoIndex + 1 - compCount) && m.PhotoIndex <= liPhotoIndex).Count();
|
||
if (defectCount >= curRecord.ProductInfo.DefectCountLimit)
|
||
{
|
||
curRecord.preWarningPhotoIndex = liPhotoIndex + 1;
|
||
AddTextEvent(DateTime.Now, $"告警", $"每百米瑕疵数量达到阈值!({defectCount}>={curRecord.ProductInfo.DefectCountLimit})", WarningEnum.High);
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
}
|
||
errStep = 11;
|
||
|
||
}
|
||
//暂停：每个缺陷项不同长度检测数量报警
|
||
if (curRecord.DefectTotalCount > 0 && curRecord.DefectInfoList != null)
|
||
{
|
||
#if true
|
||
//按缺陷计算没X米多少缺陷报警
|
||
for (int i = 0; i < curRecord.ProductInfo.QualifiedLimitList.Count; i++)
|
||
{
|
||
var defectWarn = curRecord.ProductInfo.QualifiedLimitList[i];
|
||
if (defectWarn.DefectWarnLength > 0 || defectWarn.DefectWarnCnt > 0)
|
||
{
|
||
errStep = 12;
|
||
int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
|
||
int warnLen = defectWarn.DefectWarnLength * 100;//每米 to cm
|
||
int warnCount = warnLen * Config.cm2px_y / scanPhoto.mat.Height; //计算图像张数
|
||
//从上次告警后重新开始计算长度及数量
|
||
int warnDefectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndexByLabel[i] && m.PhotoIndex >= (liPhotoIndex + 1 - warnCount) && m.PhotoIndex <= liPhotoIndex).Count();
|
||
if (warnDefectCount >= defectWarn.DefectWarnCnt)
|
||
{
|
||
curRecord.preWarningPhotoIndexByLabel[i] = liPhotoIndex + 1;
|
||
AddTextEvent(DateTime.Now, $"告警", $"每{defectWarn.DefectWarnLength}米{Config.getDefectName(defectWarn.Code)}瑕疵数量达到阈值!({warnDefectCount}>={defectWarn.DefectWarnCnt})", WarningEnum.High);
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
}
|
||
}
|
||
}
|
||
#endif
|
||
}
|
||
#if false
|
||
//暂停：按等级分卷
|
||
if (curRecord.DefectTotalCount > 0 && curRecord.ProductInfo.GradeLimitList != null && curRecord.ProductInfo.GradeLimitList.Count > 0 && curRecord.DefectInfoList != null)
|
||
{
|
||
errStep = 13;
|
||
//按缺陷计算每X米多少缺陷分等级
|
||
for (int i = 0; i < curRecord.ProductInfo.GradeLimitList.Count; i++)
|
||
{
|
||
if (curRecord.ProductInfo.GradeLimitList[i].JudgeLength > 0)
|
||
{
|
||
errStep = 14;
|
||
int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
|
||
double GrageLen = curRecord.ProductInfo.GradeLimitList[i].JudgeLength * 100;//每米 to cm
|
||
int warnCount = (int)(GrageLen * Config.cm2px_y) / scanPhoto.mat.Height; //计算图像张数
|
||
|
||
if (curRecord.GradeDifferentiateInfoList == null)
|
||
{
|
||
curRecord.GradeDifferentiateInfoList = new List<GradeDifferentiateInfo>();
|
||
}
|
||
GradeLimit item = curRecord.ProductInfo.GradeLimitList[i];
|
||
|
||
GradeDifferentiateInfo differentiateInfo = new GradeDifferentiateInfo();
|
||
//从上次告警后重新开始计算长度及数量
|
||
var allFind = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preGradePhotoIndexByGradeIndex && m.PhotoIndex >= (liPhotoIndex + 1 - warnCount) && m.PhotoIndex <= liPhotoIndex).ToList();
|
||
int warnDefectCount = 0;
|
||
if (item.Code == "All")
|
||
warnDefectCount = allFind.Count();
|
||
else
|
||
{
|
||
warnDefectCount = allFind.Where(m => m.Code == item.Code).Count();
|
||
}
|
||
int GradeCount = 0;
|
||
if (item.E > 0 && warnDefectCount > item.E)
|
||
{
|
||
GradeCount = item.E;
|
||
differentiateInfo.GradeCode = "E";
|
||
}
|
||
else if (item.D > 0 && warnDefectCount > item.D)
|
||
{
|
||
GradeCount = item.D;
|
||
differentiateInfo.GradeCode = "D";
|
||
}
|
||
else if (item.C > 0 && warnDefectCount > item.C)
|
||
{
|
||
GradeCount = item.C;
|
||
differentiateInfo.GradeCode = "C";
|
||
}
|
||
else if (item.B > 0 && warnDefectCount > item.B)
|
||
{
|
||
GradeCount = item.B;
|
||
differentiateInfo.GradeCode = "B";
|
||
}
|
||
else if (item.A > 0 && warnDefectCount > item.A)
|
||
{
|
||
GradeCount = item.A;
|
||
differentiateInfo.GradeCode = "A";
|
||
}
|
||
else
|
||
{
|
||
//不需要分级,下一条
|
||
continue;
|
||
}
|
||
|
||
differentiateInfo.UseGradeLimit = item;
|
||
differentiateInfo.DefectCnt = warnDefectCount;
|
||
differentiateInfo.StartPhotoIndex = allFind.Min(x => x.PhotoIndex);
|
||
differentiateInfo.EndPhotoIndex = allFind.Max(x => x.PhotoIndex);
|
||
differentiateInfo.StartY = allFind.Min(x => x.CentreY) / 100 - OffsetCut;
|
||
differentiateInfo.EndY = allFind.Max(x => x.CentreY) / 100 + OffsetCut;
|
||
differentiateInfo.CutLen = differentiateInfo.EndY - differentiateInfo.StartY;
|
||
//记录新的判定开始位置
|
||
curRecord.preGradePhotoIndexByGradeIndex = liPhotoIndex + 1;
|
||
AddTextEvent(DateTime.Now, $"提示", $"每{curRecord.ProductInfo.GradeLimitList[i].JudgeLength}米,瑕疵数量达到分级阈值!({warnDefectCount}>={GradeCount})", WarningEnum.Low);
|
||
curRecord.GradeDifferentiateInfoList.Add(differentiateInfo);
|
||
//标记裁切位置
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
reDrawDefectPointsAndCut(differentiateInfo.StartY, differentiateInfo.EndY, differentiateInfo.GradeCode);
|
||
}));
|
||
//裁切暂停提示
|
||
if (curRecord.ProductInfo.IsHintCutting)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"提示", $"裁切 起始{differentiateInfo.StartY}-终点{differentiateInfo.EndY}", WarningEnum.Low);
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
}
|
||
|
||
}
|
||
}
|
||
}
|
||
#endif
|
||
|
||
errStep = 21;
|
||
Application.DoEvents();
|
||
}
|
||
}
|
||
catch (Exception e)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"拍照", $"errStep:{errStep}-{e.Message}", WarningEnum.High);
|
||
}
|
||
}
|
||
/// <summary>
|
||
/// 相机图片合并预处理
|
||
/// </summary>
|
||
/// <param name="task"></param>
|
||
private void callBackPhotoEvent(Device.PhotoLib.PhotoTask task)
|
||
{
|
||
int errStep = 0;
|
||
Records curRecord = task.record;
|
||
ScanPhotoInfo scanPhotos0 = task.scanPhotos0 as ScanPhotoInfo;
|
||
ScanPhotoInfo scanPhotos1 = task.scanPhotos1 as ScanPhotoInfo;
|
||
Stopwatch stopWatch = new Stopwatch();
|
||
|
||
AddTextEvent(DateTime.Now,$"图像处理", $"图像{scanPhotos0.photoIndex}，ThreadId={Thread.CurrentThread.ManagedThreadId}", WarningEnum.Low, false);
|
||
string time = "";
|
||
stopWatch.Start();
|
||
try
|
||
{
|
||
if (scanPhotos0.mat.Height != scanPhotos1.mat.Height)
|
||
{
|
||
int xw, xh;
|
||
AddTextEvent(DateTime.Now,$"警告", $"两相机采集图高度不一致({scanPhotos0.photoIndex}),dev1.Height={scanPhotos0.mat.Height},dev2.Height={scanPhotos1.mat.Height},重新resize...", WarningEnum.Low);
|
||
if (scanPhotos0.mat.Height > scanPhotos1.mat.Height)
|
||
scanPhotos1.mat = OpenCVUtil.resize(scanPhotos1.mat, scanPhotos0.mat.Width, scanPhotos0.mat.Height,out xw, out xh);
|
||
else
|
||
scanPhotos0.mat = OpenCVUtil.resize(scanPhotos0.mat, scanPhotos1.mat.Width, scanPhotos1.mat.Height, out xw, out xh);
|
||
}
|
||
//saveMatTest(scanPhotos0.mat, 1);
|
||
//saveMatTest(scanPhotos1.mat, 2);
|
||
//反转+相机索引调换
|
||
Mat mat0 = scanPhotos1.mat;
|
||
Mat mat1 = scanPhotos0.mat;
|
||
#if false //去除不需要
|
||
if (Config.ScannerReversalX)
|
||
{
|
||
Cv2.Flip(mat0, mat0, FlipMode.X);
|
||
errStep = 1;
|
||
Cv2.Flip(mat1, mat1, FlipMode.X);
|
||
time += $"X翻转({stopWatch.ElapsedMilliseconds})";
|
||
}
|
||
if (Config.ScannerReversalY)
|
||
{
|
||
Cv2.Flip(mat0, mat0, FlipMode.Y);
|
||
errStep = 2;
|
||
Cv2.Flip(mat1, mat1, FlipMode.Y);
|
||
time += $"Y翻转({stopWatch.ElapsedMilliseconds})";
|
||
}
|
||
#endif
|
||
firstTest = false;
|
||
//记录resize大小
|
||
//var resize = new System.Drawing.Size(mat0.Width * 2, mat0.Height);
|
||
int resizeWidth = devContainer.libDefect.GetWidthForResize(mat0.Width+ mat1.Width - Config.MiddleSuperposition);
|
||
if (resizeWidth == 0)
|
||
throw new Exception("GetWidthForResize result 0 失败!");
|
||
var resize = new System.Drawing.Size(resizeWidth, 4096);//固定8192*2张*4096
|
||
//裁边，两侧和中间重合部分
|
||
if (Config.MiddleSuperposition > 0)//中间重合部分
|
||
{
|
||
errStep = 3;
|
||
int width = mat0.Width - Config.MiddleSuperposition /2 ;
|
||
mat0 = OpenCVUtil.cutImage(mat0, 0, 0, width, mat0.Height);
|
||
time += $"->图1去重({stopWatch.ElapsedMilliseconds})";
|
||
|
||
width = mat1.Width - Config.MiddleSuperposition / 2;
|
||
mat1 = OpenCVUtil.cutImage(mat1, Config.MiddleSuperposition / 2, 0, width, mat1.Height);
|
||
time += $"->图2去重({stopWatch.ElapsedMilliseconds})";
|
||
}
|
||
AddTextEvent(DateTime.Now,$"裁边",
|
||
$"(图像{scanPhotos0.photoIndex})-左图去重后：{mat0.Width}*{mat0.Height}，右图：{mat1.Width}*{mat1.Height}，" +
|
||
$"重复值：{Config.MiddleSuperposition}，孔洞：{Config.MarginHoleWidth},cm2px：{Config.cm2px_x},resizeWidth：{resizeWidth}", WarningEnum.Low, false);
|
||
errStep = 4;
|
||
#if false
|
||
//mat0 = OpenCVUtil.getMaxInsetRect(mat0);
|
||
int marginWidth0, marginWidth1;
|
||
mat0 = OpenCVUtil.getMaxInsetRect2(mat0, true, Config.MarginHoleWidth,out marginWidth0);
|
||
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后：{mat0.Width}*{mat0.Height}");
|
||
errStep = 5;
|
||
time += $"->图1裁边({stopWatch.ElapsedMilliseconds})";
|
||
//mat1 = OpenCVUtil.getMaxInsetRect(mat1);
|
||
mat1 = OpenCVUtil.getMaxInsetRect2(mat1,false, Config.MarginHoleWidth, out marginWidth1);
|
||
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图1裁边后：{mat1.Width}*{mat1.Height}");
|
||
errStep = 6;
|
||
time += $"->图2裁边({stopWatch.ElapsedMilliseconds})";
|
||
#endif
|
||
//水平合并l
|
||
Mat mat = OpenCVUtil.mergeImage_sameSize(new Mat[] { mat0, mat1 });//这里相机反装，左右反转下
|
||
//AddTextEvent(DateTime.Now, $"裁边", $"(图像{scanPhotos0.photoIndex})-边缘宽度:(左图)={marginWidth0},(右图)={marginWidth1}; 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width + mat1.Width});合并后(去孔洞)：{mat.Width}*{mat.Height}", WarningEnum.Low, false);
|
||
AddTextEvent(DateTime.Now, $"裁边", $"(图像{scanPhotos0.photoIndex}); 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width + mat1.Width});合并后(去孔洞)：{mat.Width}*{mat.Height}", WarningEnum.Normal, false);
|
||
float widthRatio = mat.Width * 1.0f / resize.Width;//宽度比例
|
||
time += $"->图1+2合并({stopWatch.ElapsedMilliseconds})";
|
||
|
||
//门幅更新（含两侧孔洞）x,y cm
|
||
float faceWidthX_cm = (float)Math.Round((scanPhotos0.photoIndex+1) * mat.Height * 1.0f / Config.cm2px_y,2);
|
||
float faceWidthY_cm = (float)Math.Round((mat.Width + Config.MarginHoleWidth * 2) * 1.0f / Config.cm2px_x, 2);
|
||
faceWidthX_cm = (float)Math.Round(faceWidthX_cm, 2);
|
||
faceWidthY_cm = (float)Math.Round(faceWidthY_cm, 2);
|
||
if (curRecord.FaceWidthMin==0 || curRecord.FaceWidthMin > faceWidthY_cm)
|
||
curRecord.FaceWidthMin = faceWidthY_cm;
|
||
if (curRecord.FaceWidthMax < faceWidthY_cm)
|
||
curRecord.FaceWidthMax = faceWidthY_cm;
|
||
var point = new float[] { faceWidthX_cm, faceWidthY_cm };// new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm);
|
||
AddTextEvent(DateTime.Now,$"门幅", $"(图像{scanPhotos0.photoIndex})-({scanPhotos0.photoIndex})位置：{point[0]}; 幅宽：{point[1]}", WarningEnum.Normal, false);
|
||
curRecord.FacePointList.Add(point);
|
||
|
||
List<float[]> mfdata = new List<float[]>();
|
||
for (int i = 0;i< curRecord.FacePointList.Count;i++)
|
||
//foreach (var item in curRecord.FacePointList)
|
||
mfdata.Add(curRecord.FacePointList[i]);
|
||
reDrawFaceWidth(mfdata,
|
||
new double[] { 0, Math.Round(point[0] + 0.005f, 2) },
|
||
new double[] { curRecord.FaceWidthMin, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) });
|
||
errStep = 7;
|
||
time += $"->门幅刷新({stopWatch.ElapsedMilliseconds})";
|
||
//去除两侧孔洞（门幅计算时不能去除）
|
||
//if (Config.MarginHoleWidth > 0)
|
||
// mat = OpenCVUtil.cutImage(mat, Config.MarginHoleWidth, 0, mat.Width - Config.MarginHoleWidth * 2, mat.Height);
|
||
|
||
//计算速度
|
||
double lenMi = Math.Round(faceWidthX_cm / 100, 2);
|
||
curRecord.Len = lenMi;
|
||
curRecord.TimeLen= pStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
|
||
#if JM
|
||
double stLen = devContainer.GetLength();
|
||
curRecord.Len = stLen;
|
||
#else
|
||
stLen = lenMi;
|
||
#endif
|
||
//ptTime = ptStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
//double sstLen = devContainer.GetLength();
|
||
ptTime = ptStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
|
||
AddTextEvent(DateTime.Now, $"记录", $"(计米{stLen}米)，时间：{ptTime}分; 速度：{Math.Round((stLen - ptLen) / ptTime, 2)}米/分", WarningEnum.Normal, false);
|
||
|
||
this.lblLen.Text = $"{stLen}米";//$"{lenMi}米";
|
||
this.lblLen.Tag = faceWidthX_cm;
|
||
#if JM
|
||
this.lblSpeed.Text = $"速度：{Math.Round((stLen - ptLen) / ptTime, 2)}米/分";//$"速度：{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分";
|
||
#else
|
||
this.lblSpeed.Text = $"速度：{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分";
|
||
#endif
|
||
this.uilbKF.Text = $"当前幅宽：{faceWidthY_cm}cm";
|
||
|
||
ptLen = stLen;
|
||
ptStopWatch.Restart();//重新计时
|
||
}));
|
||
|
||
|
||
//
|
||
errStep = 9;
|
||
time += $"->速度刷新({stopWatch.ElapsedMilliseconds})";
|
||
//----缺陷队列
|
||
int oxw, oxh;
|
||
mat = OpenCVUtil.resize(mat, resize.Width, resize.Height, out oxw, out oxh);
|
||
AddTextEvent(DateTime.Now,$"图像处理", $"(图像{scanPhotos0.photoIndex})-合成图resize后:{mat.Width}*{mat.Height}-{oxw}*{oxh}", WarningEnum.Normal, false);
|
||
devContainer.libDefect.add(new Device.DefectLib.DefectTask()
|
||
{
|
||
modelName= curRecord.ProductInfo.ModelName,
|
||
record = curRecord,
|
||
bmp = mat,
|
||
bmpTag = mat.Clone(),
|
||
photoIndex = scanPhotos0.photoIndex,//0-n 首张必需为0，因下面计算长度是从0开始
|
||
widthRatio = widthRatio,
|
||
qualifiedLimitList = curRecord.ProductInfo.QualifiedLimitList,
|
||
finishEvent = callBackDefectEvent,
|
||
xw = oxw,
|
||
});
|
||
errStep = 10;
|
||
time += $"->加入瑕疵待检队列({stopWatch.ElapsedMilliseconds})";
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
curRecord.ScannerPhotoFinishCount++;//失败时不能因数量不一致无法保存
|
||
AddTextEvent(DateTime.Now,$"图像处理", $"异常({errStep})：(图像{scanPhotos0.photoIndex})-{ex.Message}", WarningEnum.High);
|
||
string dirPath = FileUtil.initFolder($"{Config.ImagePath}{curRecord.BatchId}_{curRecord.ReelId}\\Err\\");
|
||
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos0.mat).Save($"{dirPath}{scanPhotos0.photoIndex}_0_Step{errStep}.bmp", ImageFormat.Bmp);
|
||
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos1.mat).Save($"{dirPath}{scanPhotos1.photoIndex}_1_Step{errStep}.bmp", ImageFormat.Bmp);
|
||
}
|
||
finally
|
||
{
|
||
AddTextEvent(DateTime.Now,$"图像处理", $"(图像{scanPhotos0.photoIndex})-进度计时:{time}", WarningEnum.Normal, false);
|
||
scanPhotos0.mat.Dispose();
|
||
scanPhotos1.mat.Dispose();
|
||
scanPhotos0 = scanPhotos1 = null;
|
||
task = null;
|
||
//System.GC.Collect();
|
||
}
|
||
}
|
||
#endif
|
||
/// <summary>
|
||
/// 处理完成回调
|
||
/// </summary>
|
||
/// <param name="res"></param>
|
||
private void callBackDefectEvent(Device.DefectLib.DefectTask res)
|
||
{
|
||
{
|
||
int step = 0;
|
||
try
|
||
{
|
||
AddTextEvent(DateTime.Now,$"检测完成", $"图像队列:{res.record.ScannerPhotoFinishCount+1}/{res.record.ScannerPhotoCount} (图像{res.photoIndex})检测结果:{res.isSucceed}", WarningEnum.Normal, false);
|
||
string dirPath = FileUtil.initFolder($"{Config.ImagePath}{res.record.BatchId}_{res.record.ReelId}\\");
|
||
string dirSourcePath = FileUtil.initFolder($"{Config.ImagePath}{res.record.BatchId}_{res.record.ReelId}\\源图\\");
|
||
//Cv2.Flip(res.bmp, res.bmp, FlipMode.XY);//翻转
|
||
if (Config.IsSaveAllImage)//保存所有原图
|
||
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp);
|
||
|
||
if (res.isSucceed)
|
||
{
|
||
step = 1;
|
||
AddTextEvent(DateTime.Now,$"检测完成", $"(图像{res.photoIndex})-瑕疵检测完成，共{res.excelTable.Rows.Count}个瑕疵！各环节用时:{string.Join(",",res.stopwatch)}", WarningEnum.Normal, false);
|
||
//AddTextEvent(DateTime.Now,$"打标完成", $"第 ({res.photoIndex}) 张照片，计算过程：{res.resultInfo}");
|
||
//if (!Config.IsSaveAllImage && Config.IsSaveDefectSourceImage)
|
||
// OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp);
|
||
|
||
step = 2;
|
||
if (res.excelTable.Rows.Count > 0)
|
||
{
|
||
res.record.dicPhoto_Defect[res.photoIndex] = true;//改为此图有瑕疵
|
||
//有瑕疵打标图必需保存 Jpeg
|
||
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmpTag).Save($"{dirPath}{res.photoIndex}_tag.jpg", ImageFormat.Jpeg);
|
||
if (!Config.IsSaveAllImage && Config.IsSaveDefectSourceImage)
|
||
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp);
|
||
step = 3;
|
||
res.record.DefectTotalCount += res.excelTable.Rows.Count;
|
||
if (res.record.DefectInfoList == null)
|
||
res.record.DefectInfoList = new List<DefectInfo>();
|
||
|
||
step = 4;
|
||
JObject defectNameInfo;
|
||
DefectInfo defectInfo=null;
|
||
List<object[]> dataRowlist=new List<object[]>();
|
||
long preTicks = pStopWatch.ElapsedMilliseconds;// DateTime.Now.Ticks;
|
||
for (int i = 0; i < res.lstDefectBmp.Count; i++)
|
||
{
|
||
step = 5 + i * 10;
|
||
defectNameInfo = Config.getDefectItem(int.Parse(res.excelTable.Rows[i]["类别"].ToString()));
|
||
|
||
defectInfo = new DefectInfo
|
||
{
|
||
PhotoIndex = res.photoIndex,
|
||
Code = defectNameInfo.Value<string>("code"),
|
||
Name = defectNameInfo.Value<string>("name"),
|
||
X = double.Parse(res.excelTable.Rows[i]["X"].ToString()),//cm
|
||
Y = Math.Round((res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y + double.Parse(res.excelTable.Rows[i]["Y"].ToString())), 2),//cm
|
||
//Y = Math.Round((res.PicDis * 100 - double.Parse(res.excelTable.Rows[i]["Y"].ToString())), 2),//cm
|
||
Width = double.Parse(res.excelTable.Rows[i]["W"].ToString()),//cm
|
||
Height = double.Parse(res.excelTable.Rows[i]["H"].ToString()),//cm
|
||
ZXD = double.Parse(res.excelTable.Rows[i]["置信度"].ToString()),
|
||
Contrast = double.Parse(res.excelTable.Rows[i]["对比度"].ToString()),
|
||
Target = int.Parse(res.excelTable.Rows[i]["目标"].ToString()),
|
||
image = BitmapConverter.ToBitmap(res.lstDefectBmp[i])
|
||
};
|
||
defectInfo.ModifyUserCode = defectInfo.CreateUserCode = res.record.CreateUserCode;
|
||
step = 6 + i * 10;
|
||
res.record.DefectInfoList.Add(defectInfo);
|
||
defectInfo.uid = preTicks++;// res.record.DefectInfoList.Count;//程序中的唯一索引，用于移除用索引
|
||
//AddTextEvent(DateTime.Now,$"打标完成", $"第{i}个缺陷：{ JsonConvert.SerializeObject(defectInfo)}; Y={res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y}+{res.excelTable.Rows[i]["Y"].ToString()}");
|
||
step = 7 + i * 10;
|
||
|
||
if (!defectTag.ContainsKey(res.photoIndex))
|
||
{
|
||
defectTag.Add(res.photoIndex, res.bmpTag.Clone());
|
||
}
|
||
//保存打标小图
|
||
if (Config.IsSaveDefectCutImage)
|
||
{
|
||
string filename = $"{dirPath}\\{res.photoIndex}_X{defectInfo.X}_Y{defectInfo.Y}_W{defectInfo.Width}_H{defectInfo.Height}_目标{defectInfo.Target}_类别{defectInfo.Code}_置信度{defectInfo.ZXD}.jpg";
|
||
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.lstDefectBmp[i]).Save(filename, ImageFormat.Jpeg);
|
||
defectInfo.TagFilePath = filename;
|
||
}
|
||
step = 8 + i * 10;
|
||
|
||
res.lstDefectBmp[i].Dispose();
|
||
dataRowlist.Add(new object[]{ defectInfo.uid, defectInfo.Code, defectInfo.PhotoIndex,defectInfo.Name,
|
||
defectInfo.CentreX, defectInfo.CentreY / 100,defectInfo.Width * 10,defectInfo.Height * 10, defectInfo.Area * 100, defectInfo.ZXD, defectInfo.Contrast});
|
||
//更新UI
|
||
//this.Invoke(new System.Action(() =>
|
||
//{
|
||
// this.uiDataGridView1.Rows.Insert(0, );
|
||
// this.uiMiniPagination1.TotalCount = res.record.DefectInfoList.Count;
|
||
|
||
// if (this.uiDataGridView1.Rows.Count == 1)
|
||
// this.picDefectImage.loadImage(defectInfo.image);
|
||
//}));
|
||
step = 9 + i * 10;
|
||
//告警判断？？？在此还是在收到新照片时触发？？？
|
||
if (res.record.ProductInfo.DefectAreaLimit > 0 && defectInfo.Area>=res.record.ProductInfo.DefectAreaLimit)
|
||
{
|
||
AddTextEvent(DateTime.Now,$"告警", $"瑕疵面积达到阈值!({defectInfo.Area}>={res.record.ProductInfo.DefectAreaLimit})", WarningEnum.High);
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
}
|
||
}
|
||
AddTextEvent(DateTime.Now,$"检测完成", "更新UI", WarningEnum.Low, false);
|
||
//更新UI
|
||
int bmpHeight = res.bmp.Height;
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
//这里显示了第1张图的最后一个缺陷
|
||
if (this.uiDataGridView1.Rows.Count == 0 && defectInfo!=null)
|
||
this.picDefectImage.loadImage(defectInfo.image);
|
||
|
||
foreach (var rowItem in dataRowlist)
|
||
this.uiDataGridView1.Rows.Insert(0, rowItem);
|
||
this.uiMiniPagination1.TotalCount = res.record.DefectInfoList.Count;
|
||
|
||
//
|
||
double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y+0.005f, 2);
|
||
this.reDrawDefectPoints(res.record.DefectInfoList, new double[] { 0, Math.Round(res.record.FaceWidthMax+ 0.005f, 2) }, new double[] { 0, len });
|
||
}));
|
||
step = 9;
|
||
AddTextEvent(DateTime.Now,$"检测完成", "保存CSV", WarningEnum.Low, false);
|
||
//保存CSV
|
||
bool b = Utils.ExcelUtil.DataTable2CSV($"{dirPath}{res.photoIndex}.csv", res.excelTable);
|
||
//AddTextEvent(DateTime.Now,$"打标完成", $"{res.tag}.xlsx {(b ? "保存成功！" : "保存失败!")}");
|
||
step = 10;
|
||
#if 转移判定位置
|
||
//每百米告警判断？？？在此还是在收到新照片时触发？？？
|
||
if (res.record.ProductInfo.DefectCountLimit > 0 && res.record.DefectTotalCount >= res.record.ProductInfo.DefectCountLimit)
|
||
{
|
||
int compLen = 100 * 100;//每百米 to cm
|
||
int compCount = compLen * Config.cm2px_y / res.bmp.Height;
|
||
//从上次告警后重新开始计算长度及数量
|
||
int defectCount = res.record.DefectInfoList.Where(m => m.PhotoIndex >= res.record.preWarningPhotoIndex && m.PhotoIndex >= res.photoIndex+1 - compCount).Count();
|
||
if (defectCount >= res.record.ProductInfo.DefectCountLimit)
|
||
{
|
||
res.record.preWarningPhotoIndex = res.photoIndex + 1;
|
||
AddTextEvent(DateTime.Now,$"告警", $"每百米瑕疵数量达到阈值!({defectCount}>={res.record.ProductInfo.DefectCountLimit})", WarningEnum.High);
|
||
}
|
||
step = 11;
|
||
#if false
|
||
//按缺陷计算没X米多少缺陷报警
|
||
for (int i = 0; i < res.record.ProductInfo.QualifiedLimitList.Count; i++)
|
||
{
|
||
var defectWarn = res.record.ProductInfo.QualifiedLimitList[i];
|
||
if (defectWarn.DefectWarnLength > 0 || defectWarn.DefectWarnCnt >0)
|
||
{
|
||
step = 12;
|
||
int warnLen = defectWarn.DefectWarnLength * 100;//每百米 to cm
|
||
int warnCount = warnLen * Config.cm2px_y / res.bmp.Height;
|
||
//从上次告警后重新开始计算长度及数量
|
||
int warnDefectCount = res.record.DefectInfoList.Where(m => m.PhotoIndex >= res.record.preWarningPhotoIndexByLabel[i] && m.PhotoIndex >= res.photoIndex + 1 - warnCount).Count();
|
||
if (warnDefectCount >= defectWarn.DefectWarnCnt)
|
||
{
|
||
res.record.preWarningPhotoIndexByLabel[i] = res.photoIndex + 1;
|
||
AddTextEvent(DateTime.Now, $"告警", $"每{defectWarn.DefectWarnLength}米{Config.getDefectName(defectWarn.Code)}瑕疵数量达到阈值!({warnDefectCount}>={defectWarn.DefectWarnCnt})", WarningEnum.High);
|
||
}
|
||
}
|
||
}
|
||
#endif
|
||
}
|
||
#endif
|
||
}
|
||
|
||
}
|
||
else
|
||
{
|
||
AddTextEvent(DateTime.Now,$"打标失败", $"(图像{res.photoIndex})-瑕疵检测失败！TId={Thread.CurrentThread.ManagedThreadId}");
|
||
}
|
||
res.bmp.Dispose();
|
||
res.bmpTag.Dispose();
|
||
res.bmps_cut = null;
|
||
res.excelTable.Dispose();
|
||
if(Config.OpenHalconDefect)
|
||
{
|
||
res.ho_Img.Dispose();
|
||
res.ho_imgG.Dispose();
|
||
res.ho_ImageResult3.Dispose();
|
||
res.ho_ImageSub.Dispose();
|
||
res.hv_RES.Dispose();
|
||
res.hv_gauss_filter1.Dispose();
|
||
res.hv_gauss_filter2.Dispose();
|
||
res.hv_Energy_value.Dispose();
|
||
res.hv_Region_S_value.Dispose();
|
||
res.hv_class.Dispose();
|
||
res.hv_defectinfo.Dispose();
|
||
}
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
AddTextEvent(DateTime.Now,$"打标失败", $"(图像{res.photoIndex})-瑕疵检测异常({step}):{ex.Message}，TId={Thread.CurrentThread.ManagedThreadId}");
|
||
}
|
||
finally
|
||
{
|
||
res.record.ScannerPhotoFinishCount++;
|
||
int liScannerPhotoFinishCount = res.record.ScannerPhotoFinishCount;
|
||
int liScannerPhotoCount = res.record.ScannerPhotoCount;
|
||
AddTextEvent(DateTime.Now,$"检测完成", $"{liScannerPhotoFinishCount}/{liScannerPhotoCount}", WarningEnum.Low, false);
|
||
//this.BeginInvoke(new System.Action(() =>
|
||
//{
|
||
// this.lblWaitImageCount.Text = $"{liScannerPhotoCount - liScannerPhotoFinishCount}";
|
||
//}));
|
||
res = null;
|
||
System.GC.Collect();
|
||
}
|
||
}
|
||
}
|
||
/// <summary>
|
||
/// 数据保存状态
|
||
/// </summary>
|
||
private bool _isDefect = false;
|
||
private async void saveCurrRecord(int key, string batchId, string reelId, double erpLen)
|
||
{
|
||
Records model=null;
|
||
int step = 0;
|
||
try
|
||
{
|
||
_isDefect = true;
|
||
AddTextEvent(DateTime.Now,"入库", $"准备入库key={key}");
|
||
//foreach (int itemKey in htTask.Keys)
|
||
// AddTextEvent(DateTime.Now,"入库", $"htTask {itemKey}");
|
||
|
||
step = 1;
|
||
model = Hashtable.Synchronized(htTask)[key] as Records;
|
||
//model = htTask[key] as Records;
|
||
step = 2;
|
||
if (model.Len == 0)
|
||
{
|
||
_isDefect = false;
|
||
return;
|
||
}
|
||
|
||
model.BatchId = batchId;
|
||
model.ReelId = reelId;
|
||
model.ErpLen = erpLen;
|
||
while (model.ScannerPhotoCount > model.ScannerPhotoFinishCount)
|
||
await Task.Delay(100);
|
||
step = 3;
|
||
//计算等级标准
|
||
List<GradeLimit> gradeLimitList = model.ProductInfo.GradeLimitList;
|
||
if (gradeLimitList!=null && gradeLimitList.Count > 0)
|
||
{
|
||
step = 4;
|
||
int count;
|
||
foreach(GradeLimit item in gradeLimitList)
|
||
{
|
||
if((model.DefectInfoList != null)&&(model.DefectInfoList.Count >0))
|
||
count = model.DefectInfoList.Where(m => m.Code == item.Code).Count();
|
||
else
|
||
count = 0;
|
||
if (count <= item.A && model.Grade <= 1) model.Grade = 1;
|
||
else if (count <= item.B && item.B > 0 && model.Grade <= 2) model.Grade = 2;
|
||
else if (count <= item.C && item.C > 0 && model.Grade <= 3) model.Grade = 3;
|
||
else if (count <= item.D && item.D > 0 && model.Grade <= 4) model.Grade = 4;
|
||
else if (count <= item.E && item.E > 0 && model.Grade <= 5) model.Grade = 5;
|
||
else if (count>0) model.Grade = 6;//不合格
|
||
AddTextEvent(DateTime.Now,"标准判断", $"({key}) 批号({model.BatchId})，标准={(char)(model.Grade + 64)} [{item.Code}:{count};A<={item.A};B<={item.B};C<={item.C};D<={item.D};E<={item.E}]");
|
||
}
|
||
step = 5;
|
||
}
|
||
model.Qualified = (model.Grade < 6);//是否合格
|
||
if (!svcRecord.InsertNav(model))
|
||
throw new Exception("写库失败！");
|
||
AddTextEvent(DateTime.Now,"入库完成", $"({key}) 批号({model.BatchId})已完成检测。");
|
||
|
||
if(!string.IsNullOrEmpty(Config.ServerDBConStr))
|
||
{
|
||
try
|
||
{
|
||
InitDB.SendServerDB(Config.ServerDBConStr, model);
|
||
AddTextEvent(DateTime.Now, "上传完成", $"({key}) 批号({model.BatchId})已完成检测。");
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
AddTextEvent(DateTime.Now, "上传失败", $"({key}) 批号({model.BatchId}):{ex.Message}", WarningEnum.High);
|
||
}
|
||
}
|
||
|
||
htTask.Remove(key);
|
||
_isDefect = false;
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
_isDefect = false;
|
||
if (model==null)
|
||
AddTextEvent(DateTime.Now,"入库失败", $"记录({key})不存在{step}！" + ex.Message, WarningEnum.High);
|
||
else
|
||
AddTextEvent(DateTime.Now,"入库失败", $"({key}) 批号({model.BatchId})检测完成,但保存检测记录失败{step}:" + ex.Message, WarningEnum.High);
|
||
warning(WarningEnum.High, true);//暂停
|
||
}
|
||
}
|
||
|
||
//停机
|
||
private void btnClose_Click(object sender, EventArgs e)
|
||
{
|
||
if (currentState == CurrentStateEnum.运行中)
|
||
{
|
||
UIMessageTip.ShowWarning("请先结束或暂停设备运行后再停机！", 2000);
|
||
return;
|
||
}
|
||
if(_isDefect)
|
||
{
|
||
UIMessageTip.ShowWarning("还在检测处理中，等待完成再停机！", 2000);
|
||
return;
|
||
}
|
||
AddTextEvent(DateTime.Now,"停机", "停机中...");
|
||
this.btnStart.Enabled = this.btnEnd.Enabled = this.btnPause.Enabled = false;
|
||
this.btnClose.Enabled = false;
|
||
this.btnOpen.Enabled = true;
|
||
tcbarLightValue.Enabled = false;
|
||
|
||
if (devContainer.state && devContainer.devIOCard.IsInit)
|
||
{
|
||
devContainer.devIOCard.reset();
|
||
devContainer.io_output(CMDName.IO默认输出);
|
||
}
|
||
devContainer.stop();
|
||
currentState = CurrentStateEnum.初始;//应该是待机
|
||
this.resetUIValue();
|
||
#if NT
|
||
if (null != _cts)
|
||
{
|
||
_cts.Cancel();
|
||
}
|
||
#endif
|
||
AddTextEvent(DateTime.Now,"停机", "停机完成。");
|
||
//重置缓存
|
||
scanPhotos = new ScanPhotoInfo[3];
|
||
#if NT
|
||
if (t_test1 != null)
|
||
{
|
||
bool b = t_test1.Join(5000);
|
||
if (!b) t_test1.Abort();
|
||
t_test1 = null;
|
||
}
|
||
if (t_test2 != null)
|
||
{
|
||
bool b = t_test2.Join(5000);
|
||
if (!b) t_test2.Abort();
|
||
t_test2 = null;
|
||
}
|
||
if (t_test3 != null)
|
||
{
|
||
bool b = t_test3.Join(5000);
|
||
if (!b) t_test3.Abort();
|
||
t_test3 = null;
|
||
}
|
||
#endif
|
||
}
|
||
|
||
private Thread t_test;
|
||
//启动
|
||
private void btnStart_Click(object sender, EventArgs e)
|
||
{
|
||
if(!_IsGetErpCode)
|
||
{
|
||
AddTextEvent(DateTime.Now, "启动", "还未扫码获取检测信息！", WarningEnum.Low);
|
||
return;
|
||
}
|
||
AddTextEvent(DateTime.Now,"启动", "下发启动指令...");
|
||
this.btnPause.Enabled = true;
|
||
#if OnLine
|
||
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.runDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
if (!compareIOInput(CMDName.暂停按钮))//硬件急停
|
||
{
|
||
AddTextEvent(DateTime.Now, "启动", "下发IO指令...");
|
||
this.devContainer.devIOCard.writeBitState(0, 0, true);
|
||
this.startCommand();
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 0, false);
|
||
});
|
||
|
||
}
|
||
else
|
||
AddTextEvent(DateTime.Now, "启动", "设备急停！");
|
||
}
|
||
#else
|
||
//暂停-》继续
|
||
if (currentState == CurrentStateEnum.暂停)
|
||
{
|
||
AddTextEvent(DateTime.Now, "启动", $"暂停 -> 继续");
|
||
currentState = CurrentStateEnum.运行中;
|
||
Task.Run(() =>
|
||
{
|
||
if (currKey > 0)
|
||
pStopWatch.Start();
|
||
//写I/O启动。。。
|
||
//继续读取编译器和门幅等
|
||
//int nextStepId = currProcessIndex;
|
||
//do
|
||
//{
|
||
// currentState = CurrentStateEnum.运行中;
|
||
// nextStepId = nextProcess(currProductModel, nextStepId);
|
||
//} while (nextStepId >= 0 && !isBreakProcessRun());
|
||
});
|
||
}
|
||
else//首次开始/结束后重新开始
|
||
{
|
||
//校正从复位-》运行，不会新启动
|
||
resetUIValue();
|
||
AddTextEvent(DateTime.Now, "启动", "开始测试...");
|
||
currentState = CurrentStateEnum.运行中;
|
||
defectTag.Clear();
|
||
ThnDieLen = 0;
|
||
}
|
||
|
||
this.Invoke(new System.Action(() =>
|
||
{
|
||
this.btnStart.Enabled = false;
|
||
this.btnEnd.Enabled = this.btnPause.Enabled = true;
|
||
}));
|
||
|
||
IsTest = true;
|
||
t_test = new System.Threading.Thread(run_Test);
|
||
t_test.IsBackground = true;
|
||
t_test.Start();
|
||
#endif
|
||
}
|
||
|
||
#region 离线测试
|
||
private bool IsTest = false;
|
||
private void run_Test()
|
||
{
|
||
int num1 = 0;
|
||
int num2 = 0;
|
||
Mat mat1 = new Mat("E:\\CPL\\img\\L1.bmp");
|
||
Mat mat2 = new Mat("E:\\CPL\\img\\R1.bmp");
|
||
while (IsTest)
|
||
{
|
||
#if NT
|
||
#else
|
||
callBackScanMatEvent(num1++, mat1.Clone(), 0);
|
||
callBackScanMatEvent(num2++, mat2.Clone(), 1);
|
||
#endif
|
||
Thread.Sleep(1000);
|
||
|
||
}
|
||
}
|
||
#endregion
|
||
private void btnPause_Click(object sender, EventArgs e)
|
||
{
|
||
AddTextEvent(DateTime.Now,"暂停", "下发暂停指令...");
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//if (!compareIOInput(CMDName.暂停按钮))
|
||
this.devContainer.devIOCard.writeBitState(0, 1, true);
|
||
this.pauseCommand();//输出暂停不会触发输入暂停
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
}
|
||
private void startCommand()
|
||
{
|
||
if (!devContainer.state || currentState == CurrentStateEnum.运行中)
|
||
return;
|
||
if (devContainer.devIOCard.IsInit)
|
||
{
|
||
//devContainer.io_output(CMDName.启动按钮);
|
||
devContainer.io_output(CMDName.绿灯输出);
|
||
devContainer.io_output(CMDName.黄灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.红灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.蜂鸣器输出, false, true, 0);
|
||
//devContainer.io_output(CMDName.暂停按钮, false, true, 0);
|
||
//devContainer.io_output(CMDName.黄灯输出, false, true, 0);
|
||
}
|
||
//运行中和暂停时都可正常接收扫描器触发新卷
|
||
//暂停-》继续
|
||
if (currentState == CurrentStateEnum.暂停)
|
||
{
|
||
AddTextEvent(DateTime.Now,"启动", $"暂停 -> 继续");
|
||
currentState = CurrentStateEnum.运行中;
|
||
Task.Run(() =>
|
||
{
|
||
if (currKey > 0)
|
||
{
|
||
pStopWatch.Start();
|
||
ptStopWatch.Start();
|
||
}
|
||
//写I/O启动。。。
|
||
//继续读取编译器和门幅等
|
||
//int nextStepId = currProcessIndex;
|
||
//do
|
||
//{
|
||
// currentState = CurrentStateEnum.运行中;
|
||
// nextStepId = nextProcess(currProductModel, nextStepId);
|
||
//} while (nextStepId >= 0 && !isBreakProcessRun());
|
||
});
|
||
}
|
||
else//首次开始/结束后重新开始
|
||
{
|
||
#if JM
|
||
devContainer.ClearLengthCount();
|
||
#endif
|
||
devContainer.devCamer1.resetScanIndex();
|
||
devContainer.devCamer2.resetScanIndex();
|
||
#if JM
|
||
ptLen = Math.Round(devContainer.GetLength(), 2);
|
||
#endif
|
||
//校正从复位-》运行，不会新启动
|
||
resetUIValue();
|
||
AddTextEvent(DateTime.Now,"启动", "开始测试...");
|
||
currentState = CurrentStateEnum.运行中;
|
||
defectTag.Clear();
|
||
ThnDieLen = 0;
|
||
}
|
||
|
||
this.Invoke(new System.Action(() =>
|
||
{
|
||
this.btnStart.Enabled = false;
|
||
this.btnEnd.Enabled = this.btnPause.Enabled = true;
|
||
}));
|
||
}
|
||
private void pauseCommand(bool buzzer = false)
|
||
{
|
||
if(!devContainer.state || currentState != CurrentStateEnum.运行中)
|
||
return;
|
||
//写IO
|
||
if (devContainer.devIOCard.IsInit)
|
||
{
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
if (buzzer)
|
||
{
|
||
devContainer.io_output(CMDName.红灯输出);
|
||
devContainer.io_output(CMDName.蜂鸣器输出);
|
||
}
|
||
else
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
//devContainer.io_output(CMDName.暂停按钮, false, true, 0);
|
||
//devContainer.io_output(CMDName.黄灯输出, false, true, 0);
|
||
}
|
||
//停止读取
|
||
//AddTextEvent(DateTime.Now,"暂停", "暂停！");
|
||
pStopWatch.Stop();
|
||
ptStopWatch.Stop();
|
||
currentState = CurrentStateEnum.暂停;
|
||
|
||
this.Invoke(new System.Action(() =>
|
||
{
|
||
this.btnStart.Enabled = this.btnEnd.Enabled = true;
|
||
this.btnPause.Enabled = false;
|
||
}));
|
||
}
|
||
//完成
|
||
private void btnEnd_Click(object sender, EventArgs e)
|
||
{
|
||
if (!ShowAskDialog("提示", "是否保存当前检测结果？", UIStyle.Blue, false, UIMessageDialogButtons.Cancel))
|
||
return;
|
||
|
||
AddTextEvent(DateTime.Now,"结束验布", "结束验布！");
|
||
#if OnLine
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO)
|
||
{
|
||
this.devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
#else
|
||
IsTest = false;
|
||
if (t_test != null)
|
||
{
|
||
bool b = t_test.Join(5000);
|
||
if (!b) t_test.Abort();
|
||
t_test = null;
|
||
}
|
||
#endif
|
||
currentState = CurrentStateEnum.初始;
|
||
|
||
UILocalize.OK = "是";
|
||
UILocalize.Cancel = "否";
|
||
if (currKey > 0 && ShowAskDialog("提示", "是否保存当前检测结果？"))
|
||
{
|
||
string szBatchId, szReelId;
|
||
double ldErpLen;
|
||
szBatchId = txtBatchId.Text.Trim();
|
||
szReelId = txtReelId.Text.Trim();
|
||
ldErpLen = numErpLen.IsEmpty ? 0 : Convert.ToDouble(numErpLen.Text.Trim());
|
||
|
||
int myKey = currKey;
|
||
Task.Run(() => { saveCurrRecord(myKey, szBatchId, szReelId, ldErpLen); });
|
||
resetUIValue();
|
||
|
||
if(_matList1.Count > 0)
|
||
{
|
||
tScanPhotoInfo dt;
|
||
for (int i = 0; i < _matList1.Count; i++)
|
||
{
|
||
_matList1.TryDequeue(out dt);
|
||
}
|
||
}
|
||
if (_matList2.Count > 0)
|
||
{
|
||
tScanPhotoInfo dt;
|
||
for (int i = 0; i < _matList2.Count; i++)
|
||
{
|
||
_matList2.TryDequeue(out dt);
|
||
}
|
||
}
|
||
currKey = 0;
|
||
txtBarCodeName.Text = txtBatchId.Text = txtReelId.Text = "";
|
||
pStopWatch.Stop();
|
||
ptStopWatch.Stop();
|
||
this.btnStart.Enabled = true;
|
||
this.btnEnd.Enabled = this.btnPause.Enabled = false;//这里有问题，应该是devPlc回调设置
|
||
_IsGetErpCode = false;
|
||
}
|
||
else
|
||
{
|
||
AddTextEvent(DateTime.Now, "结束验布", "无数据结束验布！");
|
||
_isDefect = false;
|
||
_IsGetErpCode = false;
|
||
}
|
||
}
|
||
private void lstboxLog_DrawItem(object sender, DrawItemEventArgs e)
|
||
{
|
||
if (e.Index < 0) return;
|
||
string text = lstboxLog.GetItemText(e.Index);
|
||
//if (text.Contains("D"))
|
||
//{
|
||
// e.Graphics.FillRectangle(UIColor.Green, e.Bounds);
|
||
// e.Graphics.DrawString(text, e.Font, Color.Blue, e.Bounds, ContentAlignment.MiddleLeft);
|
||
//}
|
||
//e.Graphics.FillRectangle(UIColor.Green, e.Bounds);
|
||
switch (text[0])
|
||
{
|
||
case 'R':
|
||
e.DrawBackground();
|
||
e.Graphics.DrawString(text.Substring(1), e.Font, Color.Red, e.Bounds, ContentAlignment.MiddleLeft);
|
||
break;
|
||
case 'Y':
|
||
e.DrawBackground();
|
||
e.Graphics.DrawString(text.Substring(1), e.Font, Color.Orange, e.Bounds, ContentAlignment.MiddleLeft);
|
||
break;
|
||
//default: //B
|
||
// e.Graphics.DrawString(text.Substring(1), e.Font, Color.Black, e.Bounds, ContentAlignment.MiddleLeft);
|
||
// break;
|
||
}
|
||
}
|
||
|
||
private void txtBarCode_KeyDown(object sender, KeyEventArgs e)
|
||
{
|
||
if(e.KeyCode == Keys.Enter)
|
||
{
|
||
string barcode=txtBarCode.Text.Trim();
|
||
if (barcode == "")
|
||
return;
|
||
//if (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停)
|
||
// return;
|
||
if (currentState != CurrentStateEnum.初始 )
|
||
return;
|
||
if(devContainer.devCodeScanner != null)
|
||
devContainer.devCodeScanner.ScanerEvent?.Invoke(barcode);
|
||
}
|
||
}
|
||
|
||
private void showImg( Mat mat)
|
||
{
|
||
//把Mat格式的图片转换成Bitmap
|
||
Bitmap bitmap = BitmapConverter.ToBitmap(mat);
|
||
this.Invoke(new System.Action(() =>
|
||
{
|
||
//显示图片
|
||
//picDefectImage.loadImage(bitmap);
|
||
this.picScanner1.Image = bitmap;
|
||
}));
|
||
|
||
}
|
||
|
||
private void uiSymbolButton1_Click(object sender, EventArgs e)
|
||
{
|
||
try
|
||
{
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
MessageBox.Show(ex.Message);
|
||
}
|
||
}
|
||
|
||
int mynum = 0;
|
||
private void uiSymbolButton1_Click_1(object sender, EventArgs e)
|
||
{
|
||
//UIMessageTip.ShowOk($"{record.Len},{record.ScannerPhotoCount-record.ScannerPhotoFinishCount}", 1500);
|
||
//return;
|
||
try
|
||
{
|
||
// mynum++;
|
||
// int FaceWidth = 200;
|
||
// float faceWidthX_cm = (float)(mynum * 100 * 1.0f / Config.cm2px_y );
|
||
// float faceWidthY_cm = (float)(200 * 1.0f / Config.cm2px_y );
|
||
// var point = new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm);
|
||
// AddTextEvent(DateTime.Now,"门幅", $"位置：{point.X}; 幅宽：{point.Y}");
|
||
// lstFaceWidth.Add(point);
|
||
// reDrawFaceWidth(lstFaceWidth, new double[] { 0, point.X }, new double[] { faceWidthY_cm, faceWidthY_cm });
|
||
|
||
|
||
// //Mat mat = new Mat(Application.StartupPath + "\\1.bmp");
|
||
// //devContainer.devScannerGentl1.ScanEvent(1, mat, 1);
|
||
|
||
// //---------------------
|
||
// if (record == null)
|
||
// {
|
||
// record = new Records();
|
||
// record.DefectInfoList = new List<DefectInfo>();
|
||
// record.DefectInfoList.Add(new DefectInfo() { Code = "jb", Name = "浆斑", X = 20, Y = 2, Width = 2, Height = 2 });
|
||
// record.DefectInfoList.Add(new DefectInfo() { Code = "jb", Name = "浆斑", X = 20, Y = 5, Width = 2, Height = 2 });
|
||
// record.DefectInfoList.Add(new DefectInfo() { Code = "wy", Name = "污印", X = 50, Y = 2, Width = 4, Height = 4 });
|
||
// record.DefectInfoList.Add(new DefectInfo() { Code = "lj", Name = "垃圾", X = 60, Y = 5, Width = 2, Height = 2 });
|
||
// reDrawDefectPoints(record.DefectInfoList, new double[2] { 0, 10 }, new double[2] { 0, 100 });
|
||
// foreach (DefectInfo info in record.DefectInfoList)
|
||
// {
|
||
// this.uiDataGridView1.Rows.Add(info.Code, info.Name,
|
||
// info.CentreX, info.CentreY, info.Area, info.ZXD, info.Target);
|
||
// }
|
||
// }
|
||
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
MessageBox.Show(ex.Message);
|
||
}
|
||
}
|
||
|
||
private void tcbarLightValue_ValueChanged(object sender, EventArgs e)
|
||
{
|
||
if (devContainer.state)
|
||
{
|
||
//bool b1 = devContainer.devScannerGentl1.setParam((float)tcbarExposureTime.Value);
|
||
//bool b2= devContainer.devScannerGentl2.setParam((float)tcbarExposureTime.Value);
|
||
// AddTextEvent(DateTime.Now,"setExposureTime", b1.ToString());
|
||
// AddTextEvent(DateTime.Now,"setExposureTime", b2.ToString());
|
||
|
||
var res=devContainer.devLight.setDigitalValue(1, (int)tcbarLightValue.Value);
|
||
//UIMessageTip.ShowOk($"{(int)tcbarLightValue.Value}/255 var={res} {Config.Light_Name}", 1000);
|
||
//tpnlLight.Text = this.tpnlLight.Tag + $" ({(int)tcbarLightValue.Value}/255)";
|
||
}
|
||
}
|
||
|
||
private void swcDefectPauseForUser_ValueChanged(object sender, bool value)
|
||
{
|
||
this.defectPauseForUser = this.swcDefectPauseForUser.Active;
|
||
}
|
||
|
||
private void button1_Click(object sender, EventArgs e)
|
||
{
|
||
//List<DefectInfo> lstEditDefect = new List<DefectInfo>();
|
||
//DefectInfo dt = new DefectInfo();
|
||
//dt.Name = "123";
|
||
//dt.Code = "wuyin";
|
||
//dt.image = Image.FromFile("C:\\Users\\fang\\Desktop\\123.png");
|
||
//lstEditDefect.Add(dt);
|
||
//Mat mtt = new Mat("C:\\Users\\fang\\Desktop\\新建文件夹\\mx\\636.bmp");
|
||
//FHome_Defect frmDefect = new FHome_Defect(lstEditDefect, mtt);
|
||
//frmDefect.ShowDialog();
|
||
|
||
Config.LoadAllConfig();
|
||
//设置程序最小/大线程池
|
||
// Get the current settings.
|
||
int minWorker, minIOC;
|
||
ThreadPool.GetMinThreads(out minWorker, out minIOC);
|
||
ThreadPool.SetMinThreads(25, minIOC);
|
||
Mat matt = new Mat("C:\\Users\\fang\\Desktop\\新建文件夹\\433.bmp");
|
||
|
||
//OpenCVUtil.LoadEdgeMode();
|
||
//int tt = 0;
|
||
//var mty = OpenCVUtil.getMaxInsetRect2(matt, false, 0,out tt);
|
||
//mty.SaveImage("edge.bmp");
|
||
|
||
List<QualifiedLimit> qlist = new List<QualifiedLimit>();
|
||
|
||
//[ 'laji','liangdian', 'wuyin', 'jietou', 'bmss', 'qipi', 'tiaohen','yayin','zhouyin','yisesi','chongying']
|
||
qlist.Add(new QualifiedLimit() { Code = "laji", ZXD = 0.3, Area = 0.04, ContrastLower = 0.98, ContrastTop = 1.02 });
|
||
qlist.Add(new QualifiedLimit() { Code = "liangdian", ZXD = 0.3, Area = 0.09, ContrastLower = 0.93, ContrastTop = 1.07 });
|
||
qlist.Add(new QualifiedLimit() { Code = "wuyin", ZXD = 0.3, Area = 0.04, ContrastLower = 0.96, ContrastTop = 1.04 });
|
||
qlist.Add(new QualifiedLimit() { Code = "jietou", ZXD = 0.3, Area = 0.09, ContrastLower = 0.94, ContrastTop = 1.06 });
|
||
qlist.Add(new QualifiedLimit() { Code = "bmss", ZXD = 0.3, Area = 0.08, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
qlist.Add(new QualifiedLimit() { Code = "qipi", ZXD = 0.4, Area = 0.01, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
qlist.Add(new QualifiedLimit() { Code = "tiaohen", ZXD = 0.3, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
qlist.Add(new QualifiedLimit() { Code = "yayin", ZXD = 0.3, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
qlist.Add(new QualifiedLimit() { Code = "zhouyin", ZXD = 0.3, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
qlist.Add(new QualifiedLimit() { Code = "yisesi", ZXD = 0.3, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
qlist.Add(new QualifiedLimit() { Code = "chongying", ZXD = 0.3, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
|
||
DefectLib dlt = new DefectLib();
|
||
dlt.start();
|
||
dlt.add(new Device.DefectLib.DefectTask()
|
||
{
|
||
modelName = "BS_CYG_1003.trt",
|
||
record = null,
|
||
bmp = matt,
|
||
bmpTag = matt.Clone(),
|
||
photoIndex = 0,//0-n 首张必需为0，因下面计算长度是从0开始
|
||
widthRatio = 1,
|
||
qualifiedLimitList = qlist,
|
||
finishEvent = callBackDefectEvent,
|
||
xw = 0,
|
||
});
|
||
return;
|
||
Config.LoadAllConfig();
|
||
DefectLib dl = new DefectLib();
|
||
dl.start();
|
||
string[] files = Directory.GetFiles("E:\\CPL\\个人\\gePic", $"*.bmp", SearchOption.TopDirectoryOnly);
|
||
List<QualifiedLimit> list = new List<QualifiedLimit>();
|
||
|
||
list.Add(new QualifiedLimit() { Code = "jb",ZXD = 0.6, Area = 0.04, ContrastLower = 0.98, ContrastTop = 1.02});
|
||
list.Add(new QualifiedLimit() { Code = "wy", ZXD = 0.6, Area = 0.09, ContrastLower = 0.93, ContrastTop = 1.07 });
|
||
list.Add(new QualifiedLimit() { Code = "mj", ZXD = 0.6, Area = 0.04, ContrastLower = 0.96, ContrastTop = 1.04 });
|
||
list.Add(new QualifiedLimit() { Code = "hy", ZXD = 0.67, Area = 0.09, ContrastLower = 0.94, ContrastTop = 1.06 });
|
||
list.Add(new QualifiedLimit() { Code = "lj", ZXD = 0.7, Area = 0.08, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
list.Add(new QualifiedLimit() { Code = "yss", ZXD = 0.5, Area = 0.04, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
list.Add(new QualifiedLimit() { Code = "zy", ZXD = 0.8, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
list.Add(new QualifiedLimit() { Code = "wc", ZXD = 0.6, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
list.Add(new QualifiedLimit() { Code = "cs", ZXD = 0.8, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
list.Add(new QualifiedLimit() { Code = "cy", ZXD = 1, Area = 0.0, ContrastLower = 0.0, ContrastTop = 0 });
|
||
list.Add(new QualifiedLimit() { Code = "tcy", ZXD = 0.5, Area = 0.0, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
list.Add(new QualifiedLimit() { Code = "jt", ZXD = 1, Area = 0.0, ContrastLower = 0.0, ContrastTop = 0 });
|
||
for (int i = 0; i < files.Count(); i++)
|
||
{
|
||
Mat mat = new Mat(files[i]);
|
||
dl.add(new Device.DefectLib.DefectTask()
|
||
{
|
||
modelName = "best_0116_bs14.fp16.trt",
|
||
//record = curRecord,
|
||
bmp = mat.Clone(),
|
||
bmpTag = mat.Clone(),
|
||
photoIndex = i,//0-n 首张必需为0，因下面计算长度是从0开始
|
||
widthRatio = 1,
|
||
qualifiedLimitList = list,
|
||
finishEvent = callBackDefectTestEvent,
|
||
});
|
||
}
|
||
string s = DateTime.Now.Ticks.ToString() + "-";
|
||
Thread.Sleep(1);
|
||
|
||
s += DateTime.Now.Ticks.ToString() + "-";
|
||
MessageBox.Show(s);
|
||
// 创建SqlSugarClient实例并配置连接字符串
|
||
//var db = new SqlSugarClient(new ConnectionConfig()
|
||
//{
|
||
// // 设置数据库类型为SQLServer
|
||
// DbType = SqlSugar.DbType.SqlServer,
|
||
|
||
// // 设置服务器地址、数据库名称以及登录信息等
|
||
// ConnectionString = "Data Source=.;Initial Catalog=testDB;User ID=sa;Password=abc123!@#;"
|
||
//});
|
||
|
||
//// 可选：打开调试日志输出
|
||
//db.Ado.IsEnableLogEvent = true;
|
||
|
||
//// 查询操作示例
|
||
//if (!db.Ado.IsValidConnection())
|
||
// db.Ado.Open();
|
||
//string sql = "select * from t2";
|
||
//List<SugarParameter> parameters = new List<SugarParameter>();
|
||
//var res= db.Ado.GetDataTable(sql, parameters);
|
||
//loadErpData("20240107492");
|
||
|
||
return;
|
||
|
||
string code = "SHNY-PX-6-L-100";
|
||
string[] barCodes = code.Split(new char[] { '-' });
|
||
if (barCodes.Length < 4)
|
||
{
|
||
AddTextEvent(DateTime.Now,"扫码", $"产品编码({code})格式错误，不做响应！", WarningEnum.High);
|
||
return;
|
||
}
|
||
//新开始
|
||
//加载新产品
|
||
string pcode = barCodes[0] + "-" + barCodes[1] + "-" + barCodes[2];
|
||
var productInfo = svcProduct.GetModelNav(pcode); //frmProduct.loadProduct(code);
|
||
if (productInfo == null)
|
||
{
|
||
AddTextEvent(DateTime.Now,"扫码", $"编码({code})不存在，请先添加产品，暂停设备！", WarningEnum.High);
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
frmProduct.loadProduct(pcode);//转到新建编码
|
||
}));
|
||
return;
|
||
}
|
||
|
||
AddTextEvent(DateTime.Now,"扫码", $"编码({code})，加载产品信息({productInfo.Code})完成，加载配方(光源={productInfo.LightValue},曝光={productInfo.ExposureTime},增益={productInfo.Gain})...");
|
||
|
||
if (productInfo.LightValue > 0)//光源 - 通道0
|
||
devContainer.devLight.setDigitalValue(1, productInfo.LightValue);
|
||
if (productInfo.ExposureTime > 0 || productInfo.Gain > 0)//相机曝光 增益
|
||
{
|
||
devContainer.devCamer1.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
|
||
devContainer.devCamer2.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
|
||
}
|
||
AddTextEvent(DateTime.Now,"扫码", $"编码({code})，配方设置完成:光源={productInfo.LightValue},曝光={productInfo.ExposureTime}");
|
||
//ABSCamerCardDev pDev = new CamerCardDevIK();
|
||
//pDev.WarningEvent = (level, msg) =>
|
||
//{
|
||
// AddTextEvent(DateTime.Now,"设备事件", msg, level);
|
||
//};
|
||
//var b = pDev.open(0, 0);
|
||
//MessageBox.Show(b.ToString());
|
||
////b = pDev.loadConfiguration(@"D:\Debug\DevCfg\wcf.vlcf");
|
||
//b =pDev.start(this.picScanner1,"c:\\");
|
||
//MessageBox.Show(b.ToString());
|
||
|
||
//====
|
||
//Mat mat0= new Mat(@"f:\2.bmp");
|
||
//int marginWidth0;
|
||
//mat0 = OpenCVUtil.getMaxInsetRect2(mat0, true, 0, out marginWidth0);
|
||
|
||
//Mat mat1 = new Mat(@"f:\1.bmp");
|
||
//mat1 = OpenCVUtil.getMaxInsetRect2(mat1, false, 0, out marginWidth0);
|
||
|
||
//lblLen.Text = "0";
|
||
//Task.Run(async () => {
|
||
// for(int i = 0; i < 100; i++)
|
||
// {
|
||
// //选中
|
||
// this.Invoke(new System.Action(() =>
|
||
// {
|
||
// lblLen.Text = Convert.ToInt32(lblLen.Text) + 1 + "";
|
||
// }));
|
||
// await Task.Delay(1000);
|
||
// }
|
||
//});
|
||
|
||
//FHome_Defect frm = new FHome_Defect();
|
||
//frm.ShowDialog();
|
||
}
|
||
|
||
#region 测试
|
||
private void callBackDefectTestEvent(Device.DefectLib.DefectTask res)
|
||
{
|
||
{
|
||
int step = 0;
|
||
try
|
||
{
|
||
if (res.isSucceed)
|
||
{
|
||
step = 1;
|
||
AddTextEvent(DateTime.Now, $"检测完成", $"(图像{res.photoIndex})-瑕疵检测完成，共{res.excelTable.Rows.Count}个瑕疵！各环节用时:{string.Join(",", res.stopwatch)}");
|
||
//AddTextEvent(DateTime.Now,$"打标完成", $"第 ({res.photoIndex}) 张照片，计算过程：{res.resultInfo}");
|
||
|
||
|
||
}
|
||
else
|
||
{
|
||
AddTextEvent(DateTime.Now, $"打标失败", $"(图像{res.photoIndex})-瑕疵检测失败！TId={Thread.CurrentThread.ManagedThreadId}");
|
||
}
|
||
res.bmp.Dispose();
|
||
res.bmpTag.Dispose();
|
||
res.bmps_cut = null;
|
||
res.excelTable.Dispose();
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"打标失败", $"(图像{res.photoIndex})-瑕疵检测异常({step}):{ex.Message}，TId={Thread.CurrentThread.ManagedThreadId}");
|
||
}
|
||
finally
|
||
{
|
||
res.record.ScannerPhotoFinishCount++;
|
||
int liScannerPhotoFinishCount = res.record.ScannerPhotoFinishCount;
|
||
int liScannerPhotoCount = res.record.ScannerPhotoCount;
|
||
AddTextEvent(DateTime.Now, $"检测完成", $"{liScannerPhotoFinishCount}/{liScannerPhotoCount}");
|
||
//this.BeginInvoke(new System.Action(() =>
|
||
//{
|
||
// this.lblWaitImageCount.Text = $"{liScannerPhotoCount - liScannerPhotoFinishCount}";
|
||
//}));
|
||
res = null;
|
||
System.GC.Collect();
|
||
}
|
||
}
|
||
}
|
||
#endregion
|
||
private void numErpLen_ValueChanged(object sender, string value)
|
||
{
|
||
//numErpLen_TextChanged(sender, null);
|
||
if (numErpLen.IsEmpty || currKey == 0) return;
|
||
var val = Convert.ToDouble(numErpLen.Text);
|
||
if (val <= 0) return;
|
||
Records record = Hashtable.Synchronized(htTask)[currKey] as Records;
|
||
if (record != null)
|
||
record.ErpLen = val;
|
||
}
|
||
private void numErpLen_KeyUp(object sender, KeyEventArgs e)
|
||
{
|
||
if (e.KeyCode == Keys.Enter || e.KeyCode == Keys.Tab)
|
||
{
|
||
if (numErpLen.IsEmpty || currKey == 0) return;
|
||
var val = Convert.ToDouble(numErpLen.Text);
|
||
if (val <= 0) return;
|
||
Records record = Hashtable.Synchronized(htTask)[currKey] as Records;
|
||
if (record != null)
|
||
record.ErpLen = val;
|
||
}
|
||
}
|
||
|
||
private void FHome_Resize(object sender, EventArgs e)
|
||
{
|
||
uilbKF.Top = 8;
|
||
}
|
||
|
||
private void FHome_Paint(object sender, PaintEventArgs e)
|
||
{
|
||
uilbKF.Top = 8;
|
||
}
|
||
|
||
private void button2_Click(object sender, EventArgs e)
|
||
{
|
||
double sstLen = devContainer.GetLength();
|
||
MessageBox.Show($"{sstLen}");
|
||
}
|
||
#region ERP测试
|
||
private void button3_Click(object sender, EventArgs e)
|
||
{
|
||
string code = "RSHX2410002536";
|
||
var dt = loadErpData(code);
|
||
MessageBox.Show($"{JsonConvert.SerializeObject(dt)}");
|
||
}
|
||
#endregion
|
||
}
|
||
}
|