5529 lines
308 KiB
C#
5529 lines
308 KiB
C#
#define OnLine
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#define JM
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//#define Oracle //禾欣使用oracle数据库
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#define NT //新流程
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//#define UPDATA
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using HZH_Controls;
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using IKapC.NET;
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using Irony.Parsing;
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using LeatherApp.Device;
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using LeatherApp.Device.CamerUtil;
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using LeatherApp.Interface;
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using LeatherApp.Utils;
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using Models;
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using Newtonsoft.Json;
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using Newtonsoft.Json.Linq;
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using OpenCvSharp;
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using OpenCvSharp.Extensions;
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using S7.Net;
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using Service;
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using SqlSugar;
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using Sunny.UI;
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using Sunny.UI.Win32;
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using System;
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using System.Collections;
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using System.Collections.Concurrent;
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using System.Collections.Generic;
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using System.ComponentModel;
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using System.Data;
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using System.Diagnostics;
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using System.Drawing;
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using System.Drawing.Imaging;
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using System.IO;
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using System.Linq;
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using System.Reflection;
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using System.Text;
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using System.Threading;
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using System.Threading.Tasks;
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using System.Windows.Forms;
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using static System.Windows.Forms.VisualStyles.VisualStyleElement.TaskbarClock;
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namespace LeatherApp.Page
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{
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public partial class FHome : UIPage
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{
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private WarningEnum warningLevel;//警告等级
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private CurrentStateEnum currentState;//当前状态
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private DevContainer devContainer = new DevContainer();
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private Service.ProductService svcProduct = new Service.ProductService();
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private Service.RecordsService svcRecord = new Service.RecordsService();
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private bool defectPauseForUser = false;
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//private Models.Product currProductModel = null;//当前产品
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//private Models.Records record = null;
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private Stopwatch pStopWatch=new Stopwatch();//计算速度用，暂停时停止计数
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private Stopwatch ptStopWatch = new Stopwatch();//计算速度用，暂停时停止计数
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private double ptTime = 0;
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private double ptLen = 0;
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private object lockScanPhoto = new object();
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private object lockCurrKey = new object();
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private int currKey=0;
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private Hashtable htTask = new Hashtable();//默认单线程写入不用lock, 多线程安全同步读取用Synchronized
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//无产品编码时加载
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FProductInfo frmProduct;
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private double ThnDieLen = 0;
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//private Dictionary<int, Mat> defectTag = new Dictionary<int, Mat>();
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private Dictionary<int, string> defectTag = new Dictionary<int, string>();
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//裁切偏移
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private double OffsetCut = 0.2;
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//云端
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private CloudMgr cloudMgr = new CloudMgr();
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private bool init_Cloud;
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//
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private bool _residueWarnningLenStop;
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//判断是否已经扫码获取erp信息
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private bool _IsGetErpCode = false;
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/// <summary>
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/// 当前需要上传的数据
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/// </summary>
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private UploadDataRecords CurrUploadDataRecords;
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#region 处理类型
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private class tScanPhotoInfo
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{
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/// <summary>
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///
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/// </summary>
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/// <param name="_devIndex"></param>
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/// <param name="_photoIndex">1-n 第1张会把1改为0</param>
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/// <param name="_path"></param>
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public tScanPhotoInfo(int _devIndex, int _photoIndex, string _path)
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{
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devIndex = _devIndex;
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photoIndex = _photoIndex;
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path = _path;
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}
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public tScanPhotoInfo(int _devIndex, int _photoIndex, Mat _mat, double dis = 0)
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{
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devIndex = _devIndex;
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photoIndex = _photoIndex;
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mat = _mat;
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CurrDis = dis;
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}
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public int devIndex { get; set; }
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/// <summary>
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/// 0-n
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/// </summary>
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public int photoIndex { get; set; }
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public string path { get; set; }
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public Mat mat { get; set; }
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public double CurrDis { get; set; }
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}
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#endregion
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//主流程
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private CancellationTokenSource _cts;
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private ConcurrentQueue<tScanPhotoInfo> _matList1 = new ConcurrentQueue<tScanPhotoInfo>();
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private ConcurrentQueue<tScanPhotoInfo> _matList2 = new ConcurrentQueue<tScanPhotoInfo>();
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public FHome(FProductInfo frm)
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{
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InitializeComponent();
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frmProduct = frm;
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if(Config.Camer_Name == CamerDevNameEnum.埃科)
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IKapCLib.ItkManInitialize();
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#region dataGridView设置
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uiDataGridView1.AllowUserToAddRows = uiDataGridView1.AllowUserToDeleteRows = false;//用户添加删除行
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uiDataGridView1.AllowUserToResizeRows = false;//用户调整行大小
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uiDataGridView1.AllowUserToResizeColumns = false;//用户调整列大小
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uiDataGridView1.SelectionMode = DataGridViewSelectionMode.FullRowSelect;//只可选中整行，不是单元格
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//显示行号与列宽度自动调整
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uiDataGridView1.RowHeadersVisible = true;
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uiDataGridView1.RowHeadersWidth = 60;
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uiDataGridView1.ColumnHeadersHeightSizeMode = DataGridViewColumnHeadersHeightSizeMode.DisableResizing;
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uiDataGridView1.RowHeadersWidthSizeMode = DataGridViewRowHeadersWidthSizeMode.AutoSizeToAllHeaders;//数据量过百绑定太变
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uiDataGridView1.RowPostPaint += (sender, e) =>//序号列头
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{
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Utils.Util.showRowNum_onDataGrid_RowPostPaint(this.uiDataGridView1, sender, e);
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//Rectangle rectangle = new Rectangle(e.RowBounds.Location.X, e.RowBounds.Location.Y, uiDataGridView1.RowHeadersWidth - 4, e.RowBounds.Height);
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//TextRenderer.DrawText(e.Graphics, (e.RowIndex).ToString(), uiDataGridView1.RowHeadersDefaultCellStyle.Font, rectangle, uiDataGridView1.RowHeadersDefaultCellStyle.ForeColor, TextFormatFlags.VerticalCenter | TextFormatFlags.Right);
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};
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for (int i = 0; i < uiDataGridView1.Columns.Count; i++)//禁止点击列头排序
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uiDataGridView1.Columns[i].SortMode = DataGridViewColumnSortMode.NotSortable;
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////行列交叉处标题
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//if (dataGridView1.RowHeadersVisible) dataGridView1.TopLeftHeaderCell.Value = "SPH/CYL";
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//事件
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//this.uiDataGridView1.DataBindingComplete += this.uiDataGridView1_DataBindingComplete;//bing data时发生，可修改单元格内容
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//this.uiDataGridView1.SelectIndexChange += uiDataGridView1_SelectIndexChange;//选择行时发行
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this.uiDataGridView1.CellClick += uiDataGridView1_CellClick; ;
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#endregion
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this.ucColorListDefect.ColorChanged = (xcode, xcolor) =>
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{
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try
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{
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//var item = Config.getDefectItem(xcode);
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//if (item != null)
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//{
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// item["color"] = xcolor;
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//Config.SaveDefectItemList(Config.defectItemList);
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//}
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}
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catch (Exception ex)
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{
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this.AddTextEvent(DateTime.Now, "事件", "缺陷颜色修改后保存失败！");
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}
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};
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if (Config.OpenHouDuJiLu)
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this.uilbHD.Visible = true;
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else
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this.uilbHD.Visible = false;
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}
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private void uiDataGridView1_CellClick(object sender, DataGridViewCellEventArgs e)
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{
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AddTextEvent(DateTime.Now, "表格查询", $"Row:{e.RowIndex} currKey={currKey}", WarningEnum.Normal,false);
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if (e.RowIndex < 0 || currKey == 0)
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{
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UIMessageTip.ShowError($"无记录{e.RowIndex}-{currKey}！", 1000);
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return;
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}
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try
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{
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Records record = Hashtable.Synchronized(htTask)[currKey] as Records;
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//var defectInfo = record.DefectInfoList[record.DefectInfoList.Count - e.RowIndex-1];//按顺序索引引用
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//var defectInfo = record.DefectInfoList.FirstOrDefault(m => m.uid == (long)this.uiDataGridView1.CurrentRow.Cells["colUid"].Value);
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var defectInfo = record.DefectInfoList.FirstOrDefault(m => m.CentreX == (double)this.uiDataGridView1.CurrentRow.Cells["colX"].Value
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&& (m.CentreY/100) == (double)this.uiDataGridView1.CurrentRow.Cells["colY"].Value);
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if (defectInfo == null)
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{
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UIMessageTip.ShowError("此记录已不存在！", 1000);
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return;
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}
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if (defectInfo.imageID != null)
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{
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try
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{
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string filename = Path.Combine(Config.appBasePath + "\\TempPic\\", $"{defectInfo.imageID}.jpg");
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var pmat = new Mat(filename);//defectPuaseImgList[liPhotoIndex].Clone();
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var pimage = (Bitmap)pmat.ToBitmap().Clone();
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this.picDefectImage.loadImage(pimage);
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this.picDefectImage.Refresh();
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}
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catch (Exception ex)
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{
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UIMessageTip.ShowError($"此记录临时图片已不存在！{ex.Message}", 1000);
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}
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}
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else
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UIMessageTip.ShowError("此记录图片已不存在！", 1000);
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//选中
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this.Invoke(new System.Action(() =>
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{
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if (lineChartDefect.Option.Series != null && lineChartDefect.Option.Series.ContainsKey("SELECT"))
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{
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lineChartDefect.Option.Series["SELECT"].Clear();
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lineChartDefect.Option.Series["SELECT"].Add(defectInfo.CentreX, defectInfo.CentreY / 100);
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lineChartDefect.Refresh();
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}
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}));
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AddTextEvent(DateTime.Now, "表格查询", $"查询完成 Row:{this.uiDataGridView1.CurrentRow.Index} Uid={this.uiDataGridView1.CurrentRow.Cells["colUid"].Value} X={(double)this.uiDataGridView1.CurrentRow.Cells["colX"].Value} Y={(double)this.uiDataGridView1.CurrentRow.Cells["colY"].Value}", WarningEnum.Normal, false);
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}
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catch (Exception ex)
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{
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UIMessageTip.ShowError($"记录出错{ex.Message}！", 2000);
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return;
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}
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}
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private void lineChartDefect_Click(object sender, EventArgs e)
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{
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if (lineChartDefect.Option.Series != null && lineChartDefect.Option.Series.ContainsKey("SELECT") && lineChartDefect.Option.Series["SELECT"].DataCount > 0)
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{
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lineChartDefect.Option.Series["SELECT"].Clear();
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lineChartDefect.Refresh();
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}
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}
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#region 内部方法
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private void resetUIValue(bool resetCurrKey=true)
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{
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firstTest = true;
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//if(resetCurrKey)
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// currKey = 0;
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pStopWatch.Reset();
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ptStopWatch.Reset();
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this.Invoke(new System.Action(() =>
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{
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lblLen.Text = "0米";
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lblSpeed.Text = "速度：0米/分";
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this.uilbKF.Text = $"当前幅宽：0cm";
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this.uilbHD.Text = $"当前厚度：0,0,0";
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//txtBarCodeName.Text = txtBatchId.Text = txtReelId.Text = "";
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if (string.IsNullOrEmpty(numErpLen.Text))
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numErpLen.Text = "0";
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this.lineChartDefect.SetOption(new UILineOption());
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this.lineChartFaceWidth.SetOption(new UILineOption());
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this.lineChartHouDu.SetOption(new UILineOption());
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this.uiDataGridView1.DataSource = null;
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this.uiDataGridView1.Rows.Clear();
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this.lstboxLog.Items.Clear();
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this.picDefectImage.clear();
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this.picScanner1.Image = this.picScanner2.Image = null;
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picScanner1.Refresh();
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picScanner2.Refresh();
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}));
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}
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/// <summary>
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/// 全局中断
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/// </summary>
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private void globalBreakEvent(int portIndex, byte data)
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{
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AddTextEvent(DateTime.Now,"I/0状态", $"{portIndex}：{Convert.ToString(data, 2)}", WarningEnum.Normal, false);
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if (compareIOInput(CMDName.启动按钮) && this.btnStart.Enabled)
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{
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if (!_IsGetErpCode)
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{
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AddTextEvent(DateTime.Now, "启动", "还未扫码获取检测信息！", WarningEnum.Low);
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return;
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}
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this.devContainer.devIOCard.writeBitState(0, 0, true);
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this.startCommand();
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Task.Run(async () =>
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{
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await Task.Delay(500);
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this.devContainer.devIOCard.writeBitState(0, 0, false);
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});
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}
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else if (compareIOInput(CMDName.暂停按钮) && this.btnPause.Enabled)
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{
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this.devContainer.devIOCard.writeBitState(0, 1, true);
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this.pauseCommand();//true 输出暂停不会触发输入暂停
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Task.Run(async () =>
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{
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await Task.Delay(500);
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this.devContainer.devIOCard.writeBitState(0, 1, false);
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});
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}
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//else if (compareIOInput(CMDName.金属检测输入) && this.btnPause.Enabled)
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//{
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// //在可暂停的情况下检测金属才记录数据
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//}
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//else if (compareIOInput(CMDName.复位按钮) && this.tsbtnReset.Enabled)
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// resetCommand();
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//else if (!this.disableBuzzer && compareIOInput(CMDName.门磁告警输入))
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// warning(WarningEnum.Low, true);
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//else if (!this.disableBuzzer && compareIOInput(CMDName.喷墨告警输入))
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// warning(WarningEnum.Low, true);
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}
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private bool compareIOInput(CMDName key)
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{
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JObject joJson = Config.CMDProcess[key];
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IODirectionEnum direction = (IODirectionEnum)joJson.Value<int>("Direction");
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if (direction == IODirectionEnum.输入 || direction == IODirectionEnum.输入输出)
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{
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return Util.compareIOInput(
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joJson.Value<JArray>("IN_OP_SHOW").ToObject<List<string>>().ToArray(),
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devContainer.devIOCard.DIData);
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}
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return false;
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}
|
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/// <summary>
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/// 报警,只响应low,high
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/// </summary>
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private void warning(WarningEnum level, bool buzzer = true)
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{
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if (level == WarningEnum.Normal)
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return;
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//lock (myLock)
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warningLevel = level;
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//if ((int)level >= (int)WarningEnum.Low)//暂停
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{
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//currentState = CurrentStateEnum.暂停;
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if (!Config.StopPLC)
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this.devContainer.devPlc.pauseDev();
|
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else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
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{
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this.devContainer.devIOCard.writeBitState(0, 1, true);
|
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Task.Run(async () =>
|
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{
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await Task.Delay(500);
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this.devContainer.devIOCard.writeBitState(0, 1, false);
|
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});
|
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}
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pauseCommand(buzzer);
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}
|
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//else if (level == WarningEnum.High)//急停
|
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//{
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// currentState = CurrentStateEnum.急停;
|
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// devContainer.devAxis.stopNow();
|
||
|
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// stopNowCommand();
|
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//}
|
||
|
||
//启用报警消除按钮
|
||
//this.Invoke(new System.Action(() =>
|
||
//{
|
||
// tsbtnWarning.Enabled = true;
|
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//}));
|
||
}
|
||
|
||
object _lockDrawPoints = new object();
|
||
/// <summary>
|
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/// 重新生成缺陷分布(cm2M在内部转换)
|
||
/// </summary>
|
||
/// <param name="lstDefectInfo">Records.DefectInfoList</param>
|
||
/// <param name="XSizeRange">幅宽</param>
|
||
/// <param name="YSizeRange">卷长度</param>
|
||
private void reDrawDefectPoints(string modelName, List<DefectInfo> lstDefectInfo, double[] XSizeRange=null, double[] YSizeRange=null,bool addSelRect=true)
|
||
{
|
||
lock (_lockDrawPoints)
|
||
{
|
||
UILineOption option;
|
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//AddTextEvent(DateTime.Now,$"绘图", $"缺陷分布， W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(lstDefectInfo[lstDefectInfo.Count - 1])}");
|
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var lstData = lstDefectInfo.OrderBy(m => m.Code).ThenBy(m => m.Code).ToList();
|
||
|
||
if (XSizeRange == null || YSizeRange == null)
|
||
option = this.lineChartDefect.Option;
|
||
else
|
||
{
|
||
if (YSizeRange[0] == YSizeRange[1])
|
||
{
|
||
YSizeRange[0] -= YSizeRange[0] / 10f;
|
||
YSizeRange[1] += YSizeRange[1] / 10f;
|
||
}
|
||
YSizeRange[0] /= 100;
|
||
YSizeRange[1] /= 100;
|
||
|
||
option = new UILineOption();
|
||
option.XAxis.Name = "面宽(cm)";
|
||
option.YAxis.Name = "长度(米)";
|
||
//option.Grid.Top = 20;//边距
|
||
option.Grid.Right = 20;//边距
|
||
|
||
//X轴数据类型
|
||
option.XAxisType = UIAxisType.Value;
|
||
//设置X/Y轴显示范围
|
||
option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]);
|
||
option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]);
|
||
//坐标轴显示小数位数
|
||
option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 1;
|
||
//X/Y轴画参考线
|
||
//option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red));
|
||
//option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold));
|
||
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red));
|
||
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red));
|
||
|
||
option.ToolTip.Visible = true;
|
||
//option.ToolTip.Formatter = "怎么自定义X,Y显示名称？？{X}";
|
||
option.Title = new UITitle();
|
||
option.Title.Text = "";
|
||
option.Title.SubText = "";
|
||
}
|
||
option.Series.Clear();
|
||
|
||
string preCode = "";
|
||
UILineSeries series = null;
|
||
foreach (var item in lstData)
|
||
{
|
||
if (preCode != item.Code)//加一组新类型及样式
|
||
{
|
||
preCode = item.Code;
|
||
var one = Config.getDefectItem(modelName, item.Code);
|
||
if (one == null)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"绘图", $"getDefectItem({item.Code}) is null!");
|
||
continue;
|
||
}
|
||
|
||
JObject objItem = one as JObject;
|
||
Color color = ColorTranslator.FromHtml(objItem.Value<string>("color"));
|
||
series = option.AddSeries(new UILineSeries(objItem.Value<string>("name"), color));//加一组
|
||
series.Symbol = UILinePointSymbol.Star;
|
||
series.SymbolSize = 4;
|
||
series.SymbolLineWidth = 2;
|
||
series.ShowLine = false;
|
||
series.SymbolColor = color;
|
||
//数据点显示小数位数（针对当前UILineSeries）
|
||
series.XAxisDecimalPlaces = 1;
|
||
series.YAxisDecimalPlaces = 2;
|
||
|
||
//series.Smooth = false;
|
||
}
|
||
series.Add(item.CentreX, item.CentreY / 100); //cm -> m
|
||
}
|
||
|
||
////加一组框选
|
||
if (addSelRect && !option.Series.ContainsKey("SELECT"))
|
||
{
|
||
series = option.AddSeries(new UILineSeries("SELECT", Color.Red));
|
||
series.Symbol = UILinePointSymbol.Circle;
|
||
series.SymbolSize = 6;
|
||
series.SymbolLineWidth = 3;
|
||
series.ShowLine = false;
|
||
series.SymbolColor = Color.Red;
|
||
//数据点显示小数位数（针对当前UILineSeries）
|
||
series.XAxisDecimalPlaces = 1;
|
||
series.YAxisDecimalPlaces = 2;
|
||
//series.Add(1, 1);
|
||
}
|
||
|
||
//====
|
||
//option.GreaterWarningArea = new UILineWarningArea(3.5);
|
||
//option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold);
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
this.lineChartDefect.SetOption(option);
|
||
//series.UpdateYData();//按序号更新Y轴值(可设置值超出范围用于闪烁)
|
||
}));
|
||
}
|
||
}
|
||
|
||
/// <summary>
|
||
/// 重新门幅宽度
|
||
/// </summary>
|
||
/// <param name="points"></param>
|
||
/// <param name="XSizeRange">卷长度</param>
|
||
/// <param name="YSizeRange">幅宽</param>
|
||
object fklock=new object();
|
||
private void reDrawFaceWidth(List<float[]> points, double[] XSizeRange, double[] YSizeRange)
|
||
{
|
||
//AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度， W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(points[points.Count-1])}");
|
||
if(YSizeRange[0]== YSizeRange[1])
|
||
{
|
||
YSizeRange[0] -= YSizeRange[0] / 10f;
|
||
YSizeRange[1] += YSizeRange[1] / 10f;
|
||
}
|
||
XSizeRange[0] /= 100;
|
||
XSizeRange[1] /= 100;
|
||
|
||
//防止超限
|
||
XSizeRange[1] += 0.01;
|
||
YSizeRange[1] += 0.1;
|
||
|
||
UILineOption option = new UILineOption();
|
||
option.XAxis.Name = "长度(米)";
|
||
option.YAxis.Name = "面宽(cm)";
|
||
option.Grid.Top = 20;
|
||
option.Grid.Right = 20;
|
||
//X轴数据类型
|
||
option.XAxisType = UIAxisType.Value;
|
||
//设置X/Y轴显示范围
|
||
option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]);
|
||
option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]);
|
||
//坐标轴显示小数位数
|
||
option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 1;
|
||
//X/Y轴画参考线
|
||
//option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red));
|
||
//option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold));
|
||
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red));
|
||
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red));
|
||
|
||
option.ToolTip.Visible = true;
|
||
//option.ToolTip.Formatter = "怎么自定义X,Y显示名称？？{X}";
|
||
option.Title = new UITitle();
|
||
option.Title.Text = "";
|
||
option.Title.SubText = "";
|
||
|
||
Color color = Color.Blue;
|
||
UILineSeries series = null;
|
||
series = option.AddSeries(new UILineSeries("面宽", color));
|
||
series.Symbol = UILinePointSymbol.Circle;
|
||
series.ShowLine = true;
|
||
series.SymbolSize = 1;//4
|
||
series.SymbolLineWidth = 1;//2
|
||
series.SymbolColor = color;
|
||
//数据点显示小数位数（针对当前UILineSeries）
|
||
series.XAxisDecimalPlaces = 2;
|
||
series.YAxisDecimalPlaces = 1;
|
||
|
||
float x;
|
||
foreach (var item in points)
|
||
{
|
||
x = item[0] / 100; //cm -> m
|
||
series.Add(x, item[1]);
|
||
if (x < XSizeRange[0]) break;// AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 1！！！！ {x}<{XSizeRange[0]}",WarningEnum.High);
|
||
if (x > XSizeRange[1]) break;// AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 2！！！！ {x}>{XSizeRange[1]}", WarningEnum.High);
|
||
//if (item[1] < YSizeRange[0]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 3！！！！ {item[1]}<{YSizeRange[0]}", WarningEnum.High);
|
||
//if (item[1] > YSizeRange[1]) AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 4！！！！ {item[1]}>{YSizeRange[1]}", WarningEnum.High);
|
||
}
|
||
//====
|
||
//option.GreaterWarningArea = new UILineWarningArea(3.5);
|
||
//option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold);
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
lock (fklock)
|
||
{
|
||
this.lineChartFaceWidth.SetOption(option);
|
||
}
|
||
}));
|
||
}
|
||
|
||
private void reDrawHouDu(List<Thickness> HDpoints, double[] XSizeRange, double[] YSizeRange)
|
||
{
|
||
//AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度， W={string.Join(", ", XSizeRange)},H={string.Join(", ", YSizeRange)}, LastData={JsonConvert.SerializeObject(points[points.Count-1])}");
|
||
if (YSizeRange[0] == YSizeRange[1])
|
||
{
|
||
YSizeRange[0] -= YSizeRange[0] / 10f;
|
||
YSizeRange[1] += YSizeRange[1] / 10f;
|
||
}
|
||
XSizeRange[0] /= 100;
|
||
XSizeRange[1] /= 100;
|
||
|
||
//防止超限
|
||
XSizeRange[1] += 0.01;
|
||
YSizeRange[1] += 0.1;
|
||
|
||
UILineOption option = new UILineOption();
|
||
option.XAxis.Name = "长度(米)";
|
||
option.YAxis.Name = "厚度(mm)";
|
||
option.Grid.Top = 20;
|
||
option.Grid.Right = 20;
|
||
//X轴数据类型
|
||
option.XAxisType = UIAxisType.Value;
|
||
//设置X/Y轴显示范围
|
||
option.XAxis.SetRange(XSizeRange[0], XSizeRange[1]);
|
||
option.YAxis.SetRange(YSizeRange[0], YSizeRange[1]);
|
||
//坐标轴显示小数位数
|
||
option.XAxis.AxisLabel.DecimalPlaces = option.YAxis.AxisLabel.DecimalPlaces = 1;
|
||
//X/Y轴画参考线
|
||
//option.YAxisScaleLines.Add(new UIScaleLine("上限", 3.5, Color.Red));
|
||
//option.YAxisScaleLines.Add(new UIScaleLine("下限", 2.2, Color.Gold));
|
||
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(3).DateTimeString(), dt.AddHours(3), Color.Red));
|
||
//option.XAxisScaleLines.Add(new UIScaleLine(dt.AddHours(6).DateTimeString(), dt.AddHours(6), Color.Red));
|
||
|
||
option.ToolTip.Visible = true;
|
||
//option.ToolTip.Formatter = "怎么自定义X,Y显示名称？？{X}";
|
||
option.Title = new UITitle();
|
||
option.Title.Text = "";
|
||
option.Title.SubText = "";
|
||
|
||
Color color1 = Color.Blue;
|
||
UILineSeries series1 = null;
|
||
series1 = option.AddSeries(new UILineSeries("厚度1", color1));
|
||
series1.Symbol = UILinePointSymbol.Circle;
|
||
series1.ShowLine = true;
|
||
series1.SymbolSize = 1;//4
|
||
series1.SymbolLineWidth = 1;//2
|
||
series1.SymbolColor = color1;
|
||
series1.XAxisDecimalPlaces = 2;
|
||
series1.YAxisDecimalPlaces = 1;
|
||
|
||
Color color2 = Color.Red;
|
||
UILineSeries series2 = null;
|
||
series2 = option.AddSeries(new UILineSeries("厚度2", color2));
|
||
series2.Symbol = UILinePointSymbol.Circle;
|
||
series2.ShowLine = true;
|
||
series2.SymbolSize = 1;//4
|
||
series2.SymbolLineWidth = 1;//2
|
||
series2.SymbolColor = color2;
|
||
series2.XAxisDecimalPlaces = 2;
|
||
series2.YAxisDecimalPlaces = 1;
|
||
|
||
Color color3 = Color.Green;
|
||
UILineSeries series3 = null;
|
||
series3 = option.AddSeries(new UILineSeries("厚度3", color3));
|
||
series3.Symbol = UILinePointSymbol.Circle;
|
||
series3.ShowLine = true;
|
||
series3.SymbolSize = 1;//4
|
||
series3.SymbolLineWidth = 1;//2
|
||
series3.SymbolColor = color3;
|
||
series3.XAxisDecimalPlaces = 2;
|
||
series3.YAxisDecimalPlaces = 1;
|
||
|
||
double x;
|
||
DateTime dt = DateTime.Now;
|
||
foreach (var item in HDpoints)
|
||
{
|
||
x = item.Y_Dis / 100; //cm -> m
|
||
series1.Add(x, item.Value1);
|
||
series2.Add(x, item.Value2);
|
||
series3.Add(x, item.Value3);
|
||
if (x < XSizeRange[0]) break;// AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 1！！！！ {x}<{XSizeRange[0]}",WarningEnum.High);
|
||
if (x > XSizeRange[1]) break;// AddTextEvent(DateTime.Now,$"绘图", $"门幅宽度超限 2！！！！ {x}>{XSizeRange[1]}", WarningEnum.High);
|
||
//if (item.Value1 < YSizeRange[0]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 3！！！！ {item.Value1}<{YSizeRange[0]}", WarningEnum.High);
|
||
//if (item.Value1 > YSizeRange[1]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 4！！！！ {item.Value1}>{YSizeRange[1]}", WarningEnum.High);
|
||
//if (item.Value2 < YSizeRange[0]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 5！！！！ {item.Value2}<{YSizeRange[0]}", WarningEnum.High);
|
||
//if (item.Value2 > YSizeRange[1]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 6！！！！ {item.Value2}>{YSizeRange[1]}", WarningEnum.High);
|
||
//if (item.Value3 < YSizeRange[0]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 7！！！！ {item.Value3}<{YSizeRange[0]}", WarningEnum.High);
|
||
//if (item.Value3 > YSizeRange[1]) AddTextEvent(DateTime.Now, $"绘图", $"测厚超限 8！！！！ {item.Value3}>{YSizeRange[1]}", WarningEnum.High);
|
||
if ((DateTime.Now - dt).Seconds > 1)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"绘图", $"测厚超时！！！！", WarningEnum.High, false);
|
||
break;
|
||
}
|
||
}
|
||
//====
|
||
//option.GreaterWarningArea = new UILineWarningArea(3.5);
|
||
//option.LessWarningArea = new UILineWarningArea(2.2, Color.Gold);
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
this.lineChartHouDu.SetOption(option);
|
||
}));
|
||
}
|
||
|
||
private delegate void AddTextDelegate(DateTime time,string tag, string msg, WarningEnum level, bool Show);
|
||
private void AddTextEvent(DateTime now, string tag, string msg, WarningEnum level = WarningEnum.Normal, bool Show = true)
|
||
{
|
||
try
|
||
{
|
||
if (InvokeRequired)
|
||
{
|
||
Invoke(new AddTextDelegate(AddTextEvent), new object[]
|
||
{
|
||
now,
|
||
tag,
|
||
msg,
|
||
level,
|
||
Show
|
||
});
|
||
}
|
||
else
|
||
{
|
||
if (tag != null && tag != "")
|
||
tag = $" - [{tag}]";
|
||
|
||
//var now = DateTime.Now;
|
||
msg = now.ToString("HH:mm:ss fff") + tag + " - " + msg;
|
||
//cont = MyHelper.subString(cont, 300);
|
||
|
||
//写日志，warn和error日志直接写
|
||
writeLog(now, level, msg);
|
||
|
||
//
|
||
//if (type > 0)
|
||
// cont = $"<color=\"{(type == 1 ? "Yellow" : "Red")}\">{cont}</color>";
|
||
if (Show)
|
||
{
|
||
//msg = (level == WarningEnum.Normal ? "B" : level == WarningEnum.Low ? "Y" : "R") + msg;
|
||
msg = (level == WarningEnum.Normal ? "" : level == WarningEnum.Low ? "Y" : "R") + msg;
|
||
//this.Invoke(new System.Action(() =>
|
||
//{
|
||
if (this.lstboxLog.Items.Count > 1000)
|
||
this.lstboxLog.Items.Clear();
|
||
lstboxLog.Items.Insert(0, msg);
|
||
//}));
|
||
}
|
||
//日志滚动
|
||
//lstLog.SelectedIndex = lstLog.Items.Count - 1;
|
||
|
||
//开启云端
|
||
if ((init_Cloud) && (level != WarningEnum.Normal))
|
||
{
|
||
//上传报警状态和信息
|
||
string statusStr = level == WarningEnum.Normal ? "正常" : level == WarningEnum.Low ? "警告" : "系统报警";
|
||
cloudMgr.SendTopic("device/attributes", $"{{\"status\": \"{statusStr}\", \"alm\": \"{tag}-{msg}\", " +
|
||
$"\"name\": \"{Config.CloudThisName}\"}}");
|
||
}
|
||
}
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
//MessageBox.Show("AddTextEvent ex=(" + ex.Message + ")", "提示", MessageBoxButtons.OK, MessageBoxIcon.Error, MessageBoxDefaultButton.Button1, 0);
|
||
}
|
||
}
|
||
private void writeLog(DateTime now, WarningEnum level, string text)
|
||
{
|
||
string directory = Config.LogPath + "\\" + DateTime.Now.ToString("yyyyMM") + "\\";
|
||
//if (type == 0) directory = Application.StartupPath + "\\Log\\Info\\";
|
||
//else if (type == 1) directory = Application.StartupPath + "\\Log\\Warn\\";
|
||
//else directory = Application.StartupPath + "\\Log\\Error\\";
|
||
|
||
if (!System.IO.Directory.Exists(directory))
|
||
System.IO.Directory.CreateDirectory(directory);
|
||
|
||
File.AppendAllText(directory + now.ToString("yyyyMMdd") + ".log", text + "\r\n");
|
||
}
|
||
#endregion
|
||
|
||
private void FHome_Load(object sender, EventArgs e)
|
||
{
|
||
var defectList = Config.LoadDefectItemList();
|
||
ucColorListDefect.initData(defectList);
|
||
this.lineChartDefect.SetOption(new UILineOption());
|
||
this.lineChartFaceWidth.SetOption(new UILineOption());
|
||
this.lineChartHouDu.SetOption(new UILineOption());
|
||
|
||
//判断是否连接云端
|
||
if (Config.cloud_open >0)
|
||
{
|
||
AddTextEvent(DateTime.Now, "设备启动", $"连接云端");
|
||
if (cloudMgr.ConnectCloud(Config.cloud_ip, Config.cloud_port,
|
||
Config.cloud_username, Config.cloud_password))
|
||
{
|
||
init_Cloud = true;
|
||
AddTextEvent(DateTime.Now, "云端数据", $"开启云端连接");
|
||
|
||
//开启云端
|
||
if (init_Cloud)
|
||
{
|
||
//上传报警状态和信息
|
||
string statusStr = "正常" ;
|
||
cloudMgr.SendTopic("device/attributes", $"{{\"status\": \"{statusStr}\", \"alm\": \"系统运行-正常启动软件\", " +
|
||
$"\"name\": \"{Config.CloudThisName}\"}}");
|
||
}
|
||
}
|
||
else
|
||
AddTextEvent(DateTime.Now, "云端数据", "云端连接失败！", WarningEnum.Low);
|
||
}
|
||
|
||
//if (Config.OpenClearPic)
|
||
// ClearPic(Config.ImagePath, Config.ClearDays);
|
||
}
|
||
private void FHome_Shown(object sender, EventArgs e)
|
||
{
|
||
//picScanner1.BackColor = Color.Red;
|
||
//picScanner2.BackColor = Color.Green;
|
||
picScanner1.Width = picScanner2.Width = pnlScannerImg.ClientSize.Width / 2 - 5;
|
||
picScanner2.Left = picScanner1.Width + 5;
|
||
|
||
uilbKF.Top = 8;
|
||
uilbHD.Top = 8;
|
||
this.btnCut.Left = this.btnClearAlm.Left + (this.btnClearAlm.Left - this.btnPause.Left);
|
||
this.btnFenJuan.Left = this.btnCut.Left + (this.btnCut.Left - this.btnClearAlm.Left);
|
||
|
||
if (Config.OpenHouDuJiLu)
|
||
{
|
||
uiTitlePanel4.Left = uiTitlePanel3.Left;
|
||
uiTitlePanel4.Width = (uiTitlePanel3.Width - 5) / 2;
|
||
uiTitlePanel8.Left = uiTitlePanel4.Left + uiTitlePanel4.Width + 5;
|
||
uiTitlePanel8.Width = uiTitlePanel4.Width;
|
||
}
|
||
else
|
||
{
|
||
uiTitlePanel4.Left = uiTitlePanel3.Left;
|
||
uiTitlePanel4.Width = uiTitlePanel3.Width;
|
||
uiTitlePanel8.Visible = false;
|
||
}
|
||
}
|
||
//开机
|
||
private Thread t_test0;
|
||
private Thread t_test1;
|
||
private Thread t_test2;
|
||
private Thread t_test3;
|
||
private void btnOpen_Click(object sender, EventArgs e)
|
||
{
|
||
this.Activate();
|
||
//this.txtNote.Text = (currProductModel == null ? "NO" : currProductModel.Name);
|
||
Config.LoadAllConfig();
|
||
//设置程序最小/大线程池
|
||
// Get the current settings.
|
||
int minWorker, minIOC;
|
||
ThreadPool.GetMinThreads(out minWorker, out minIOC);
|
||
ThreadPool.SetMinThreads(25, minIOC);
|
||
//ThreadPool.SetMaxThreads(256, 256);
|
||
|
||
//DefectLib dl = new DefectLib();
|
||
//dl.start();
|
||
//加载寻边模型
|
||
OpenCVUtil.LoadEdgeMode();
|
||
|
||
this.btnOpen.Enabled = false;
|
||
|
||
_cts = new CancellationTokenSource();
|
||
|
||
this.resetUIValue();
|
||
AddTextEvent(DateTime.Now,"设备启动", $"正在启动硬件设备（版本:v{ Assembly.GetExecutingAssembly().GetName().Version.ToString()}）。。。");
|
||
warningLevel = WarningEnum.Normal;
|
||
this.btnStart.Enabled = this.btnEnd.Enabled = this.btnPause.Enabled = false;
|
||
//后台线程回调事件
|
||
devContainer = new DevContainer();
|
||
devContainer.StateChange = (state, msg) =>
|
||
{
|
||
if (state)
|
||
{
|
||
currentState = CurrentStateEnum.初始;
|
||
AddTextEvent(DateTime.Now,"设备启动", $"启动成功，请点开始验布按钮！");
|
||
//全局中断
|
||
devContainer.devIOCard.INEvent = globalBreakEvent;
|
||
// I/O reset后，输出默认状态
|
||
if (devContainer.devIOCard.IsInit)
|
||
{
|
||
AddTextEvent(DateTime.Now,"复位", $"I/O复位...");
|
||
if (!devContainer.devIOCard.reset())
|
||
{
|
||
AddTextEvent(DateTime.Now,"复位", "I/O板卡复位失败！", WarningEnum.High);
|
||
return;
|
||
}
|
||
if (!devContainer.io_output(CMDName.IO默认输出))
|
||
{
|
||
//AddTextEvent(DateTime.Now,"复位", "I/O板卡复位默认值失败！", WarningEnum.High);
|
||
//return;
|
||
}
|
||
int portIndex = 0;
|
||
foreach(var data in devContainer.devIOCard.DIData)
|
||
AddTextEvent(DateTime.Now,"I/0状态", $"DIData: {portIndex++}-{Convert.ToString(data, 2)}");
|
||
}
|
||
|
||
devContainer.OutDebugEvent = (tag, debugInfo) =>
|
||
{
|
||
AddTextEvent(DateTime.Now,tag, debugInfo);
|
||
};
|
||
//
|
||
this.Invoke(new System.Action(() =>
|
||
{
|
||
this.btnOpen.Enabled = false;
|
||
this.btnClose.Enabled = true;
|
||
this.btnStart.Enabled = true;
|
||
this.tcbarLightValue.Enabled = true;
|
||
tcbarLightValue.Value=devContainer.devLight.getDigitalValue(1);
|
||
}));
|
||
|
||
devContainer.libPhoto.QueueCountEvent = (count) =>
|
||
{
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
this.lblWaitImageCount.Text = count.ToString();
|
||
}));
|
||
};
|
||
devContainer.libDefect.QueueCountEvent = (type, count) =>
|
||
{
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
switch (type)
|
||
{
|
||
case 0: this.lblDefectQueue0.Text = count.ToString(); break;
|
||
case 1: this.lblDefectQueue1.Text = count.ToString(); break;
|
||
case 2: this.lblDefectQueue2.Text = count.ToString(); break;
|
||
}
|
||
}));
|
||
};
|
||
|
||
//在【暂停】和【运行中】时都可以扫码，扫码后即开始即结束上一卷(如存在)，自动开始下一卷，等待相机照片回调
|
||
devContainer.devCodeScanner.ScanerEvent = (barCode) =>
|
||
{
|
||
int errCode = 0;
|
||
try
|
||
{
|
||
//AddTextEvent(DateTime.Now,"扫码", $"{code}：{currentState.ToString()}");
|
||
//if (!devContainer.state || string.IsNullOrWhiteSpace(barCode)
|
||
// || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停))
|
||
// return;
|
||
if (!devContainer.state || string.IsNullOrWhiteSpace(barCode)
|
||
|| (currentState != CurrentStateEnum.初始 ))
|
||
return;
|
||
//明新二维码解析
|
||
if (Config.CustomerName == "MX")
|
||
{
|
||
try
|
||
{
|
||
JObject codeJson = JObject.Parse(barCode);
|
||
barCode = codeJson.Value<string>("id");
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
AddTextEvent(DateTime.Now, "扫码", $"产品条码({barCode})解析失败！{ex.Message}", WarningEnum.High);
|
||
return;
|
||
}
|
||
}
|
||
string barCodeName="",len = "0", batchId = "", reelId = "", erpID = "";
|
||
string mXCL = "", ysXCL = "";
|
||
string showModelname;
|
||
if (!string.IsNullOrWhiteSpace(Config.ErpDBConStr) && !string.IsNullOrWhiteSpace(Config.ErpSql) && !string.IsNullOrWhiteSpace(barCode))
|
||
{
|
||
AddTextEvent(DateTime.Now,"扫码", $"产品条码({barCode})到ERP查询对应数据...", WarningEnum.Normal);
|
||
var rowData = this.loadErpData(barCode);
|
||
if (rowData == null)
|
||
{
|
||
AddTextEvent(DateTime.Now,"扫码", $"产品条码({barCode})无对应ERP数据，不做响应！", WarningEnum.Low);
|
||
return;
|
||
}
|
||
|
||
|
||
barCodeName = rowData[0].ToString();
|
||
if (rowData.ItemArray.Length > 1) len = rowData[1].ToString();
|
||
if (rowData.ItemArray.Length > 2) batchId = rowData[2].ToString();
|
||
if (rowData.ItemArray.Length > 3) reelId = rowData[3].ToString();
|
||
if (Config.CustomerName == "MX")
|
||
{
|
||
if (rowData.ItemArray.Length > 4) erpID = $"{rowData[4]}@{barCodeName}";
|
||
}
|
||
else if (Config.CustomerName == "XCL")
|
||
{
|
||
//获取材质 颜色
|
||
if (rowData["SFMM"].ToString() == "Y")
|
||
mXCL = "磨毛";
|
||
else if (rowData["SFQC"].ToString() == "Y")
|
||
mXCL = "绒面";
|
||
else
|
||
mXCL = "光面";
|
||
}
|
||
}
|
||
else
|
||
barCodeName = barCode;//没有ERP对应关系时直接使用条码做为品名
|
||
|
||
errCode = 1;
|
||
Product productInfo = null;
|
||
string pcode = "";
|
||
string[] codes = new string[5];
|
||
if (Config.CustomerName != "MX" && Config.CustomerName != "XCL")
|
||
{
|
||
//SHNY-PX-6-***
|
||
codes = barCodeName.Split(new char[] { '-' });
|
||
if (codes.Length < 4)
|
||
{
|
||
AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName})格式错误，不做响应！", WarningEnum.Low);
|
||
return;
|
||
}
|
||
//新开始
|
||
this.resetUIValue(false);
|
||
errCode = 2;
|
||
//加载新产品
|
||
pcode = "1-" + codes[2];
|
||
if (codes[1] == "0" || Config.SuedeList1.Contains(codes[1]))
|
||
pcode = "0-" + codes[2];
|
||
|
||
#if false
|
||
else
|
||
pcode = codes[1] + "-" + codes[2];
|
||
#elif HX_LOD
|
||
else
|
||
pcode = "1-" + codes[2];
|
||
#else
|
||
else if (codes[1] == "1" || Config.SuedeList2.Contains(codes[1]))
|
||
pcode = "1-" + codes[2];
|
||
else if (codes[1] == "2" || Config.SuedeList3.Contains(codes[1]))
|
||
pcode = "2-" + codes[2];
|
||
else if (codes[1] == "3" || Config.SuedeList4.Contains(codes[1]))
|
||
pcode = "3-" + codes[2];
|
||
else if (codes[1] == "4" || Config.SuedeList5.Contains(codes[1]))
|
||
pcode = "4-" + codes[2];
|
||
else if (codes[1] == "5" || Config.SuedeList6.Contains(codes[1]))
|
||
pcode = "5-" + codes[2];
|
||
else
|
||
pcode = "1-" + codes[2];
|
||
#endif
|
||
productInfo = svcProduct.GetModelNav(pcode); //frmProduct.loadProduct(code);
|
||
}
|
||
else if(Config.CustomerName == "MX")
|
||
{
|
||
//新开始
|
||
this.resetUIValue(false);
|
||
AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName}),ERP-ID:{erpID}！", WarningEnum.Normal);
|
||
productInfo = svcProduct.GetModelNavByErpID(erpID);
|
||
if(productInfo == null)
|
||
{
|
||
//添加配方
|
||
AddErpFrm frm = new AddErpFrm(erpID);
|
||
frm.Render();
|
||
frm.Text = "绑定ERP信息";
|
||
frm.ShowDialog();
|
||
if (frm.IsOK)
|
||
{
|
||
AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName})-ERP_ID({erpID})对应配方添加！");
|
||
|
||
productInfo = svcProduct.GetModelNavByErpID(erpID);
|
||
}
|
||
else
|
||
{
|
||
AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName})-ERP_ID({erpID})对应配方不存在，请先添加ERP绑定设置，暂停设备！", WarningEnum.High);
|
||
warning(WarningEnum.Low);//暂停
|
||
return;
|
||
}
|
||
frm.Dispose();
|
||
}
|
||
pcode = barCodeName;
|
||
codes[0] = "MX";
|
||
codes[1] = productInfo.Material;
|
||
codes[2] = productInfo.Color.ToString();
|
||
}
|
||
else if (Config.CustomerName == "XCL")
|
||
{
|
||
erpID = barCodeName;
|
||
//新开始
|
||
this.resetUIValue(false);
|
||
AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName}),ERP-ID:{erpID}！", WarningEnum.Normal);
|
||
productInfo = svcProduct.GetModelNavByErpID(erpID);
|
||
if (productInfo == null)
|
||
{
|
||
//无配方根据材质，颜色自动绑定
|
||
var getColor = barCodeName.Split(new char[] { '-' });
|
||
if (getColor[2].Trim() == "0096" || getColor[2] == "0097" || getColor[2] == "0098")
|
||
ysXCL = "黑色";
|
||
else if (getColor[2].Trim() == "0095")
|
||
ysXCL = "灰色";
|
||
else if (getColor[2].Trim() == "01" || getColor[2].Trim() == "02" ||
|
||
getColor[2].Trim() == "0001" || getColor[2].Trim() == "0002")
|
||
ysXCL = "白色";
|
||
|
||
//获取材质
|
||
string[] Material = new string[6];
|
||
Material[0] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 0).Value<string>("name");
|
||
Material[1] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 1).Value<string>("name");
|
||
Material[2] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 2).Value<string>("name");
|
||
Material[3] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 3).Value<string>("name");
|
||
Material[4] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 4).Value<string>("name");
|
||
Material[5] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 5).Value<string>("name");
|
||
|
||
var lstColor = Config.colorNameList.Select(x => new { code = x.Value<int>("code"), name = x.Value<string>("name") }).ToList();
|
||
string mCode = "";
|
||
if (mXCL == Material[0])
|
||
mCode = "0";
|
||
else if (mXCL == Material[1])
|
||
mCode = "1";
|
||
else if (mXCL == Material[2])
|
||
mCode = "2";
|
||
else if (mXCL == Material[3])
|
||
mCode = "3";
|
||
else if (mXCL == Material[4])
|
||
mCode = "4";
|
||
else if (mXCL == Material[5])
|
||
mCode = "5";
|
||
//获取颜色
|
||
int yscode = -1;
|
||
var tp = lstColor.Find(x => x.name == ysXCL);
|
||
if (tp != null)
|
||
yscode = tp.code;
|
||
|
||
AddTextEvent(DateTime.Now, "新材料ERP解析", $"色号：({getColor[2]}-{ysXCL}-{yscode}),材质:{mXCL}-{mCode}！", WarningEnum.Normal);
|
||
var allList = svcProduct.GetListNav();
|
||
var find = allList.Find(x => x.Color == yscode && x.Material == mCode);
|
||
|
||
if (find == null)
|
||
{
|
||
//添加配方
|
||
AddErpFrm frm = new AddErpFrm(erpID);
|
||
frm.Render();
|
||
frm.Text = "绑定ERP信息";
|
||
frm.ShowDialog();
|
||
if (frm.IsOK)
|
||
{
|
||
AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName})-ERP_ID({erpID})对应配方添加！");
|
||
productInfo = svcProduct.GetModelNavByErpID(erpID);
|
||
}
|
||
else
|
||
{
|
||
AddTextEvent(DateTime.Now, "扫码", $"产品品名({barCodeName})-ERP_ID({erpID})对应配方不存在，请先添加ERP绑定设置，暂停设备！", WarningEnum.High);
|
||
warning(WarningEnum.Low);//暂停
|
||
return;
|
||
}
|
||
frm.Dispose();
|
||
}
|
||
else
|
||
productInfo = find;
|
||
}
|
||
pcode = barCodeName;
|
||
codes[0] = "XCL";
|
||
codes[1] = productInfo.Material;
|
||
codes[2] = productInfo.Color.ToString();
|
||
}
|
||
Records record;
|
||
lock (lockCurrKey)
|
||
{
|
||
errCode = 3;
|
||
//保存，这里队列图片可能还未检测完
|
||
if (currKey > 0)
|
||
{
|
||
string szBatchId, szReelId;
|
||
double ldErpLen;
|
||
szBatchId = txtBatchId.Text.Trim();
|
||
szReelId = txtReelId.Text.Trim();
|
||
ldErpLen = Convert.ToDouble(numErpLen.Text.Trim());
|
||
//BatchId = code,//code[2]
|
||
//ReelId = "1",//code[3]
|
||
int mykey = currKey;
|
||
//Task.Run(() => { saveCurrRecord(mykey, szBatchId, szReelId, ldErpLen); });
|
||
saveCurrRecord(mykey, szBatchId, szReelId, ldErpLen);
|
||
currKey = 0;
|
||
}
|
||
if (productInfo == null)
|
||
{
|
||
AddTextEvent(DateTime.Now,"扫码", $"编码({pcode})对应配方不存在，请先添加产品配方设置，暂停设备！", WarningEnum.High);
|
||
warning(WarningEnum.Low);//暂停
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
frmProduct.loadProduct(pcode);//转到新建编码
|
||
}));
|
||
return;
|
||
}
|
||
//加载model对应label
|
||
JArray defectItemList = new JArray();
|
||
if(Config.LoadModelDefectItemList(productInfo.ModelName, out defectItemList))
|
||
AddTextEvent(DateTime.Now, "标签", $"加载模型({productInfo.ModelName})对应的label！", WarningEnum.Normal);
|
||
else
|
||
AddTextEvent(DateTime.Now, "标签", $"模型({productInfo.ModelName})无对应的label，使用默认！", WarningEnum.Normal);
|
||
ucColorListDefect.initData(defectItemList);
|
||
|
||
//界面显示当前模型标准
|
||
showModelname = GetModelShowName(productInfo);
|
||
|
||
errCode = 4;
|
||
var now = DateTime.Now;
|
||
currKey = now.Hour * 10000 + now.Minute * 100 + now.Second;
|
||
|
||
_residueWarnningLenStop = false;
|
||
//var materialItem = codes[0]+"-"+ codes[1];
|
||
var colorItem = Config.getColorItem(int.Parse(codes[2]));
|
||
record = new Records()
|
||
{
|
||
currKey = currKey,
|
||
ProductId = productInfo.Id,
|
||
ProductInfo = productInfo,//后面计算合格时用
|
||
Color = (colorItem == null ? "未知" : colorItem["name"].ToString()),
|
||
Material = codes[0] + "-" + codes[1],// (materialItem == null ? "未知" : materialItem["name"].ToString()),
|
||
BarCode = barCode,
|
||
BarCodeName = barCodeName,
|
||
ErpLen = double.Parse(len),
|
||
BatchId = batchId,
|
||
ReelId = reelId,
|
||
PartReelId = "",
|
||
ModifyUserCode = Config.loginUser.Code,
|
||
CreateUserCode = Config.loginUser.Code,
|
||
DefectInfoList = new List<DefectInfo>(),
|
||
UserName = Config.loginUser.Name,
|
||
WorkTeam = Config.loginUser.WorkTeam,
|
||
};
|
||
//加入上传数据
|
||
CurrUploadDataRecords = new UploadDataRecords()
|
||
{
|
||
Color = (colorItem == null ? "未知" : colorItem["name"].ToString()),
|
||
Material = codes[0] + "-" + codes[1],// (materialItem == null ? "未知" : materialItem["name"].ToString()),
|
||
BarCode = barCode,
|
||
BarCodeName = barCodeName,
|
||
ErpLen = double.Parse(len),
|
||
BatchId = batchId,
|
||
ReelId = reelId,
|
||
|
||
Name = productInfo.Name,
|
||
Spec = productInfo.Spec,
|
||
LightValue = productInfo.LightValue,
|
||
ExposureTime = productInfo.ExposureTime,
|
||
Gain = productInfo.Gain,
|
||
QualifiedLimitList = productInfo.QualifiedLimitList,
|
||
GradeLimitList = productInfo.GradeLimitList,
|
||
ModelName = productInfo.ModelName,
|
||
DefectAreaLimit = productInfo.DefectAreaLimit,
|
||
DefectCountLimit = productInfo.DefectCountLimit,
|
||
DefectPauseForUser = productInfo.DefectPauseForUser,
|
||
DefectPauseOption = productInfo.DefectPauseOption,
|
||
DefectCntLength = productInfo.DefectCntLength,
|
||
WarnDefect = productInfo.WarnDefect,
|
||
ClassType = productInfo.ClassType,
|
||
HalconAreaThr = productInfo.HalconAreaThr,
|
||
|
||
ModifyUserCode = Config.loginUser.Code,
|
||
CreateUserCode = Config.loginUser.Code,
|
||
DefectInfoList = new List<DefectInfo>(),
|
||
|
||
cm2px_x = Config.cm2px_x,
|
||
cm2px_y = Config.cm2px_y,
|
||
|
||
UserName = Config.loginUser.Name,
|
||
WorkTeam = Config.loginUser.WorkTeam
|
||
};
|
||
#if UPDATA
|
||
if (!svcRecord.InsertNav(record))
|
||
{
|
||
AddTextEvent(DateTime.Now, "数据预存", $"数据预存失败！", WarningEnum.High);
|
||
return;
|
||
}
|
||
var trecord = svcRecord.GetRecordsNav(record.BarCode, record.BarCodeName);
|
||
if(trecord == null)
|
||
{
|
||
AddTextEvent(DateTime.Now, "数据预存", $"预存数据获取失败失败！", WarningEnum.High);
|
||
return;
|
||
}
|
||
else
|
||
{
|
||
AddTextEvent(DateTime.Now, "数据预存", $"产品条码({trecord.BarCode}),创建时间({trecord.CreateTime})", WarningEnum.Normal);
|
||
}
|
||
trecord.ProductInfo = productInfo;
|
||
htTask.Add(currKey, trecord);
|
||
#else
|
||
htTask.Add(currKey, record);
|
||
#endif
|
||
}
|
||
errCode = 8;
|
||
//
|
||
errCode = 9;
|
||
AddTextEvent(DateTime.Now,"扫码", $"品名({barCodeName})，加载产品信息({productInfo.Code})完成，加载配方(光源={productInfo.LightValue},曝光={productInfo.ExposureTime},增益={productInfo.Gain})...");
|
||
errCode = 10;
|
||
if (productInfo.LightValue > 0)//光源 - 通道0
|
||
devContainer.devLight.setDigitalValue(1, productInfo.LightValue);
|
||
errCode = 11;
|
||
if (productInfo.ExposureTime > 0 || productInfo.Gain > 0)//相机曝光 增益
|
||
{
|
||
devContainer.devCamer1.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
|
||
devContainer.devCamer2.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
|
||
}
|
||
errCode = 15;
|
||
AddTextEvent(DateTime.Now,"扫码", $"品名({barCodeName})，配方设置完成:光源={productInfo.LightValue},曝光={productInfo.ExposureTime}");
|
||
|
||
//加载模型
|
||
if(!devContainer.libDefect.LoadModel(productInfo.ModelName))
|
||
{
|
||
AddTextEvent(DateTime.Now, "模型预加载", $"模型加载异常({errCode})请检测模型路径:{productInfo.ModelName}", WarningEnum.High);
|
||
return;
|
||
}
|
||
|
||
//注意，这里和修改页共享操作(UI操作)，注意冲突
|
||
this.Invoke(new System.Action(() =>
|
||
{
|
||
this.txtBarCode.Text = "";
|
||
this.txtBarCodeName.Text= barCodeName;
|
||
//txtBatchId.Text = record.BatchId;
|
||
//txtReelId.Text = record.ReelId;
|
||
this.numErpLen.Text = len;
|
||
this.txtBatchId.Text = batchId;
|
||
this.txtReelId.Text = reelId;
|
||
|
||
this.txtDefectName.Text = showModelname;
|
||
//暂时全部放开
|
||
//this.btnStart.Enabled = true;
|
||
//this.btnEnd.Enabled = true;
|
||
//this.btnPause.Enabled = true;
|
||
|
||
//
|
||
this.swcDefectPauseForUser.Active = this.defectPauseForUser = productInfo.DefectPauseForUser;
|
||
}));
|
||
|
||
//
|
||
//ptStopWatch.Reset();
|
||
pStopWatch.Restart();
|
||
errCode = 19;
|
||
//扫码成功
|
||
_IsGetErpCode = true;
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
AddTextEvent(DateTime.Now,"扫码", $"异常({errCode}):{ex.Message}", WarningEnum.High);
|
||
}
|
||
};
|
||
//相机回调出照片
|
||
#if NT
|
||
#else
|
||
devContainer.devCamer1.ScanEvent = callBackScanMatEvent;
|
||
devContainer.devCamer2.ScanEvent = callBackScanMatEvent;
|
||
#endif
|
||
//devContainer.devScannerGentl1.ScanEventPath = callBackScanPathEvent;
|
||
//devContainer.devScannerGentl2.ScanEventPath = callBackScanPathEvent;
|
||
devContainer.devCamer1.PhotoNumCacheEvent = (num) =>
|
||
{
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
this.lblScanner1Cache.Text =num.ToString();
|
||
}));
|
||
};
|
||
devContainer.devCamer2.PhotoNumCacheEvent = (num) =>
|
||
{
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
this.lblScanner2Cache.Text = num.ToString();
|
||
}));
|
||
};
|
||
devContainer.devPlc.RuningStateChangeEvent = (runningState) =>
|
||
{
|
||
AddTextEvent(DateTime.Now,"PLC", $"当前状态为:{(runningState ? "运行中" : "暂停")}");
|
||
if (runningState)
|
||
this.startCommand();
|
||
else
|
||
this.pauseCommand();
|
||
};
|
||
//devContainer.devIOCard.INEvent = (i,value) =>
|
||
//{
|
||
// AddTextEvent(DateTime.Now,"I/O", $"INEvent 当前值:{i}-{value}");
|
||
// if (compareIOInput(CMDName.启动按钮))
|
||
// {
|
||
// this.startCommand();
|
||
// }
|
||
// else if (compareIOInput(CMDName.暂停按钮))
|
||
// {
|
||
// this.pauseCommand(true);
|
||
// }
|
||
//};
|
||
}
|
||
else
|
||
{
|
||
AddTextEvent(DateTime.Now,"设备启动", $"启动失败，{msg}", WarningEnum.High);
|
||
this.Invoke(new System.Action(() =>
|
||
{
|
||
this.btnOpen.Enabled = true;
|
||
this.btnClose.Enabled = false;
|
||
}));
|
||
}
|
||
|
||
};
|
||
devContainer.WarningEvent = (now,level, msg) =>
|
||
{
|
||
AddTextEvent(DateTime.Now,$"设备事件", msg, level, false);
|
||
if (level == WarningEnum.High)
|
||
Task.Run(() => warning(level, true));
|
||
};
|
||
devContainer.start(this.picScanner1, this.picScanner2);
|
||
//devContainer.start(IntPtr.Zero,IntPtr.Zero);
|
||
#if NT
|
||
t_test0 = new System.Threading.Thread(GetLenAndSpd);
|
||
t_test0.IsBackground = true;
|
||
t_test0.Start();
|
||
t_test1 = new System.Threading.Thread(Cam1ThreadFunction);
|
||
t_test1.IsBackground = true;
|
||
t_test1.Start();
|
||
t_test2 = new System.Threading.Thread(Cam2ThreadFunction);
|
||
t_test2.IsBackground = true;
|
||
t_test2.Start();
|
||
t_test3 = new System.Threading.Thread(MainThreadFunction);
|
||
t_test3.IsBackground = true;
|
||
t_test3.Start();
|
||
#endif
|
||
}
|
||
private string GetModelShowName(Product productInfo)
|
||
{
|
||
string[] Material = new string[6];
|
||
string pdtName = "";
|
||
|
||
Material[0] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 0).Value<string>("name");
|
||
Material[1] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 1).Value<string>("name");
|
||
Material[2] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 2).Value<string>("name");
|
||
Material[3] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 3).Value<string>("name");
|
||
Material[4] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 4).Value<string>("name");
|
||
Material[5] = Config.materialNameList.FirstOrDefault(x => x.Value<int>("code") == 5).Value<string>("name");
|
||
|
||
var lstColor = Config.colorNameList.Select(x => new { code = x.Value<int>("code"), name = x.Value<string>("name") }).ToList();
|
||
|
||
if (productInfo.Material == "0")
|
||
pdtName += Material[0];
|
||
else if (productInfo.Material == "1")
|
||
pdtName += Material[1];
|
||
else if (productInfo.Material == "2")
|
||
pdtName += Material[2];
|
||
else if (productInfo.Material == "3")
|
||
pdtName += Material[3];
|
||
else if (productInfo.Material == "4")
|
||
pdtName += Material[4];
|
||
else if (productInfo.Material == "5")
|
||
pdtName += Material[5];
|
||
else
|
||
pdtName += "错误材质";
|
||
|
||
var tp = lstColor.Find(x => x.code == productInfo.Color);
|
||
if (tp != null)
|
||
pdtName += "_" + tp.name;
|
||
else
|
||
pdtName += "_无效颜色";
|
||
|
||
return pdtName;
|
||
}
|
||
|
||
private DataRow loadErpData(string barCode)
|
||
{
|
||
var paramList = new List<SugarParameter>() {
|
||
new SugarParameter("@code", barCode)
|
||
};
|
||
Stopwatch stopwatch = Stopwatch.StartNew();
|
||
#if Oracle
|
||
var data = Utils.DBUtils.execSql(Config.ErpSql, paramList, SqlSugar.DbType.Oracle);
|
||
#else
|
||
var data = Utils.DBUtils.execSql(Config.ErpSql, paramList);
|
||
#endif
|
||
if (data == null || data.Rows.Count < 1)
|
||
{
|
||
AddTextEvent(DateTime.Now,"Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, 无数据！", WarningEnum.Normal);
|
||
return null;
|
||
}
|
||
|
||
AddTextEvent(DateTime.Now,"Erp查询结果", $"{barCode}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal);
|
||
return data.Rows[0];
|
||
|
||
//Task.Run(() =>
|
||
//{
|
||
// try
|
||
// {
|
||
// var paramList = new List<SugarParameter>() {
|
||
// new SugarParameter("@code", code)
|
||
// };
|
||
// Stopwatch stopwatch = Stopwatch.StartNew();
|
||
// var data = Utils.DBUtils.execSql(Config.ErpSql, paramList);
|
||
// AddTextEvent(DateTime.Now,"Erp查询结果", $"{code}: 时长={stopwatch.ElapsedMilliseconds}ms, {JsonConvert.SerializeObject(data.Rows[0])}", WarningEnum.Normal);
|
||
// if (data != null && data.Rows.Count > 0)
|
||
// {
|
||
// this.Invoke(new System.Action(() =>
|
||
// {
|
||
// this.numErpLen.Text = data.Rows[0][0].ToString();
|
||
// if (data.Columns.Count > 1) this.txtBatchId.Text = data.Rows[0][1].ToString();
|
||
// if (data.Columns.Count > 2) this.txtReelId.Text = data.Rows[0][2].ToString();
|
||
// }));
|
||
// }
|
||
// }
|
||
// catch (Exception ex)
|
||
// {
|
||
// AddTextEvent(DateTime.Now,"Erp查询异常", $"{code}:{ex.Message}", WarningEnum.Low);
|
||
// }
|
||
//});
|
||
}
|
||
private class ScanPhotoInfo
|
||
{
|
||
/// <summary>
|
||
///
|
||
/// </summary>
|
||
/// <param name="_devIndex"></param>
|
||
/// <param name="_photoIndex">1-n 第1张会把1改为0</param>
|
||
/// <param name="_path"></param>
|
||
public ScanPhotoInfo(int _devIndex,int _photoIndex,string _path)
|
||
{
|
||
devIndex = _devIndex;
|
||
photoIndex = _photoIndex;
|
||
path = _path;
|
||
}
|
||
public ScanPhotoInfo(int _devIndex, int _photoIndex, Mat _mat)
|
||
{
|
||
devIndex = _devIndex;
|
||
photoIndex = _photoIndex;
|
||
mat = _mat;
|
||
}
|
||
public int devIndex { get; set; }
|
||
/// <summary>
|
||
/// 0-n
|
||
/// </summary>
|
||
public int photoIndex { get; set; }
|
||
public string path { get; set; }
|
||
public Mat mat { get; set; }
|
||
|
||
}
|
||
//private List<Queue<ScanPhotoInfo>> scanPhotoQueue1 = new List<Queue<ScanPhotoInfo>>();
|
||
/// <summary>
|
||
/// 存放相机1/2的实时图像（3-多容错1帧）
|
||
/// </summary>
|
||
private ScanPhotoInfo[] scanPhotos=new ScanPhotoInfo[3];
|
||
private void callBackScanPathEvent(int num, string path, int devIndex) //ScanEvent
|
||
{
|
||
AddTextEvent(DateTime.Now,"拍照", $"相机({devIndex})采集图索到图像({num}):{path}！");
|
||
}
|
||
bool firstTest = true;
|
||
|
||
|
||
#region 中断
|
||
/// <summary>
|
||
/// 中断工序运行
|
||
/// </summary>
|
||
/// <returns></returns>
|
||
private bool isBreakProcessRun()
|
||
{
|
||
//if (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停))
|
||
return (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停));
|
||
}
|
||
#endregion
|
||
|
||
#region 长度与速度流程
|
||
|
||
#region 计米器位置和速度
|
||
/// <summary>
|
||
/// 分卷上次长度
|
||
/// </summary>
|
||
private double ActiveSpeed = 0;
|
||
//实时位置
|
||
private double ActiveDis = 0;
|
||
private object LockSpd = new object();
|
||
private object LockDis = new object();
|
||
private void SetSpd(double spd)
|
||
{
|
||
lock (LockSpd)
|
||
{
|
||
ActiveSpeed = spd;
|
||
}
|
||
}
|
||
private double GetSpd()
|
||
{
|
||
double spd;
|
||
lock (LockSpd)
|
||
{
|
||
spd = ActiveSpeed;
|
||
}
|
||
return spd;
|
||
}
|
||
private void SetDis(double dis)
|
||
{
|
||
lock (LockDis)
|
||
{
|
||
ActiveDis = dis;
|
||
}
|
||
}
|
||
private double GetDis()
|
||
{
|
||
double dis;
|
||
lock (LockDis)
|
||
{
|
||
dis = ActiveDis;
|
||
}
|
||
return dis;
|
||
}
|
||
#endregion
|
||
|
||
#region 计米停车缺陷管理
|
||
private object lock_defectPuase = new object();
|
||
/// <summary>
|
||
/// 二次判定缺陷
|
||
/// </summary>
|
||
private List<DefectInfo> defectPuaseList = new List<DefectInfo>();
|
||
|
||
public void DelFirstDefect(DefectInfo df)
|
||
{
|
||
lock (lock_defectPuase)
|
||
{
|
||
defectPuaseList.RemoveAll(m => m.PhotoIndex == df.PhotoIndex && m.PicY < (df.PicY + 10));
|
||
}
|
||
return;
|
||
}
|
||
private DefectInfo GetDefectInfoByIndex(int index)
|
||
{
|
||
DefectInfo dt = null ;
|
||
lock (lock_defectPuase)
|
||
{
|
||
if (defectPuaseList.Count > 0)
|
||
dt = defectPuaseList[index].CloneModel();
|
||
}
|
||
return dt;
|
||
}
|
||
private int GetDefectPuaseListCnt()
|
||
{
|
||
int cnt = 0;
|
||
lock (lock_defectPuase)
|
||
{
|
||
cnt = defectPuaseList.Count;
|
||
}
|
||
return cnt;
|
||
}
|
||
private List<DefectInfo> GetDefectPuaseListByIndex(int Pindex)
|
||
{
|
||
List < DefectInfo >list = null;
|
||
lock (lock_defectPuase)
|
||
{
|
||
//return defectPuaseList.Where(m => m.PhotoIndex == Pindex).ToList().CloneModel();
|
||
list = defectPuaseList.Where(m => m.PhotoIndex == Pindex).ToList();
|
||
}
|
||
return list;
|
||
}
|
||
#endregion
|
||
/// <summary>
|
||
/// 第一次计米启用
|
||
/// </summary>
|
||
private bool JmFtStart = false;
|
||
//计算速度用，计算实时速度
|
||
private Stopwatch pRunSpeedWatch = new Stopwatch();
|
||
//报警上升沿
|
||
GetPN pn = new GetPN();
|
||
/// <summary>
|
||
/// 获取速度和长度
|
||
/// </summary>
|
||
private void GetLenAndSpd()
|
||
{
|
||
int errStep = 0;
|
||
double stl = 0; //计米起始位置
|
||
double etl = 0; //计米结束位置
|
||
double spl = 0; //计算速度计米位置
|
||
double yqjimi = 0; //计米长度
|
||
double cehouDis = 0;//测厚位置记录
|
||
double UseTime = 1;
|
||
double preSpd = 0;//上次速度，防止速度出差
|
||
double rioSpd = 0.3;//过冲
|
||
bool haveNG = false;
|
||
double hdJMDis = 0; //厚度计米间隔计米结束位置
|
||
AddTextEvent(DateTime.Now, "传感器流程", $"流程启动！");
|
||
while (true)
|
||
{
|
||
int spdcnt = 0;
|
||
try
|
||
{
|
||
if (_cts.IsCancellationRequested)
|
||
break;
|
||
|
||
if (true)
|
||
{
|
||
////暂停开始
|
||
//stopWatch.Start();
|
||
do
|
||
{
|
||
if (currKey > 0 && currentState == CurrentStateEnum.运行中)
|
||
{
|
||
Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
|
||
#region 实时速度
|
||
|
||
#if JM
|
||
errStep = 1;
|
||
double length = devContainer.GetLength();
|
||
if (length < 9999)
|
||
{
|
||
haveNG = false;
|
||
curRecord.Len = length;
|
||
if (!JmFtStart)
|
||
{
|
||
//第一次记录起始数据
|
||
stl = 0;
|
||
spl = 0;
|
||
cehouDis = 0;
|
||
hdJMDis = 0;
|
||
JmFtStart = true;
|
||
pRunSpeedWatch.Restart();
|
||
}
|
||
else
|
||
{
|
||
errStep = 2;
|
||
//1s计算一次实时速度
|
||
double dt = pRunSpeedWatch.ElapsedMilliseconds;
|
||
if (dt / 1000.0d > UseTime)
|
||
{
|
||
double spddis = Math.Abs(length - spl);
|
||
spl = length;
|
||
|
||
double runOnePicTime = dt / 1000.0d / (60.0d);//总时间 分
|
||
double spd = Math.Round(spddis / runOnePicTime, 2);
|
||
//if (spd !=0&&((Math.Abs(spd - preSpd) / preSpd) > rioSpd))
|
||
//{
|
||
// spd = (Math.Abs(spd - preSpd))/4 + preSpd;
|
||
//}
|
||
errStep = 3;
|
||
preSpd = spd;
|
||
SetSpd(spd);
|
||
|
||
if (spdcnt > 2)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"计米对比", $"计米器距离{Math.Round(spddis, 2)},计米速度{Math.Round(spd, 2)},计米时间{Math.Round(runOnePicTime, 4)}", WarningEnum.Normal, false);
|
||
spdcnt = 0;
|
||
}
|
||
spdcnt++;
|
||
//重新计时
|
||
pRunSpeedWatch.Restart();
|
||
}
|
||
errStep = 4;
|
||
etl = length;//记录当前读数
|
||
yqjimi = Math.Round((etl - stl) / 1.00, 2); //记录长度
|
||
SetDis(yqjimi);
|
||
}
|
||
lock (lockCurrKey)
|
||
{
|
||
errStep = 5;
|
||
curRecord.Len = yqjimi;
|
||
curRecord.TimeLen = pStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
|
||
}
|
||
double tRunSpd = GetSpd();//1s计算的实时速度
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
AddTextEvent(DateTime.Now, $"记录", $"(计米{yqjimi}米)， 速度：{tRunSpd}米/分", WarningEnum.Normal, false);
|
||
this.lblLen.Text = $"{yqjimi}米";//$"{lenMi}米";
|
||
this.lblSpeed.Text = $"速度：{tRunSpd}米/分";//$"速度：{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分";
|
||
}));
|
||
#region 二次判定
|
||
errStep = 6;
|
||
//处理2次判定
|
||
//计米器判断暂停:瑕疵二次判断 存在问题
|
||
try
|
||
{
|
||
//Log($"计米二次判断", $"开启{DefectPauseForUser},计米停车{confMgr.SysConfigParams.OpenLengthCountStop},缺陷数量{defectPuaseList.Count}", WarningEnum.Normal, false);
|
||
if (Config.OpenJMStop && defectPauseForUser && GetDefectPuaseListCnt() > 0)
|
||
{
|
||
var dtInfo = GetDefectInfoByIndex(0);
|
||
int pindex = dtInfo.PhotoIndex;
|
||
double XiaCiStopDis = dtInfo.PicY;
|
||
double pdis = dtInfo.CurrDis - ((4096 / Config.cm2px_y - dtInfo.PicY) / 100);
|
||
AddTextEvent(DateTime.Now, $"二次判断", $"计米器{yqjimi},瑕疵位置{pdis},停车距离{Config.StopLookDis}m,实时速度{tRunSpd}", WarningEnum.Normal, false);
|
||
//Log($"计米二次判断", $"计米位置{yqjimi},图片位置{pdis},停车距离{confMgr.SysConfigParams.StopLookDis}", WarningEnum.Normal, false);
|
||
if (yqjimi > (pdis + Config.StopLookDis)) //图片位置超过计米器
|
||
{
|
||
errStep = 7;
|
||
{
|
||
List<DefectInfo> lstEditDefect0 = GetDefectPuaseListByIndex(pindex);
|
||
AddTextEvent(DateTime.Now, $"暂停", $"(图像{pindex})已达观察台，瑕疵二次判断=》({string.Join(",", lstEditDefect0.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。");
|
||
//瑕疵选项过滤 curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0
|
||
if (curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect0.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
|
||
{
|
||
{
|
||
errStep = 8;
|
||
try
|
||
{
|
||
//暂停
|
||
AddTextEvent(DateTime.Now, $"暂停", $"(图像{pindex})需瑕疵二次判断，已达观察台，进入暂停。");
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
if (Config.OpenBeep)
|
||
{
|
||
Task.Run(async () =>
|
||
{
|
||
devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime);
|
||
await Task.Delay(5);
|
||
});
|
||
}
|
||
|
||
}
|
||
//获取完整数据
|
||
Thread.Sleep(500);
|
||
var lstEditDefect = GetDefectPuaseListByIndex(pindex);
|
||
#region 二级界面
|
||
int liPhotoIndex = pindex;
|
||
|
||
#region 加载界面
|
||
//if (!GetDefectPuaseIsShow())
|
||
//不能使用同步Invoke方式，会使相机超时丢帧
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
int liDefectCount = lstEditDefect.Count;
|
||
string filename = Path.Combine(Config.appBasePath + "\\TempPic\\", defectTag[liPhotoIndex]);
|
||
var pmat = new Mat(filename);
|
||
|
||
FHome_Defect frmDefect = new FHome_Defect(curRecord.ProductInfo.ModelName, lstEditDefect, pmat);
|
||
if (frmDefect.ShowDialog() == DialogResult.OK)
|
||
{
|
||
defectTag.Remove(liPhotoIndex);
|
||
string oldCode;
|
||
for (int i = 0; i < this.uiDataGridView1.Rows.Count; i++)
|
||
{
|
||
if ((int)this.uiDataGridView1.Rows[i].Cells["colIndex"].Value != liPhotoIndex)
|
||
continue;
|
||
|
||
long uid = (long)this.uiDataGridView1.Rows[i].Cells["colUid"].Value;
|
||
foreach (var row in lstEditDefect)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称,{uid} {row.uid}", WarningEnum.Low, false);
|
||
if (row.uid == uid)
|
||
{
|
||
oldCode = this.uiDataGridView1.Rows[i].Cells["colCode"].Value.ToString();
|
||
AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称 ({this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value})->({row.Name})");
|
||
this.uiDataGridView1.Rows[i].Cells["colCode"].Value = row.Code;
|
||
this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value = row.Name;
|
||
//this.uiDataGridView1.Refresh();
|
||
if (!string.IsNullOrWhiteSpace(row.TagFilePath))
|
||
File.Move(row.TagFilePath, row.TagFilePath.Replace($"_类别{oldCode}", $"_类别{row.Code}"));//
|
||
break;
|
||
}
|
||
}
|
||
foreach (var item in frmDefect.lstDel)
|
||
{
|
||
if (item.uid == uid)
|
||
{
|
||
this.uiDataGridView1.Rows.RemoveAt(i);
|
||
i--;
|
||
break;
|
||
}
|
||
}
|
||
}
|
||
foreach (var item in frmDefect.lstDel)
|
||
{
|
||
curRecord.DefectInfoList.Remove(item);
|
||
//删除忽略瑕疵小图
|
||
//if (!string.IsNullOrWhiteSpace(item.TagFilePath))
|
||
// File.Delete(item.TagFilePath);
|
||
}
|
||
|
||
//double len = (double)this.lblLen.Tag;
|
||
//this.reDrawDefectPoints(curRecord.DefectInfoList, new double[] { 0, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }, new double[] { 0, len });
|
||
AddTextEvent(DateTime.Now, $"二次检测", $"本次忽略{frmDefect.lstDel.Count}个瑕疵，本张图由{liDefectCount} -> {lstEditDefect.Count}，总数{curRecord.DefectInfoList.Count}");
|
||
}
|
||
this.uiMiniPagination1.TotalCount = curRecord.DefectTotalCount = curRecord.DefectInfoList.Count;
|
||
//
|
||
//double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y + 0.005f, 2);
|
||
this.reDrawDefectPoints(curRecord.ProductInfo.ModelName, curRecord.DefectInfoList);
|
||
errStep = 10;
|
||
//自动继续运行设备(这里临时暂停后不能再急停，否则无法继续)
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.runDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
if (!compareIOInput(CMDName.暂停按钮))
|
||
{
|
||
devContainer.io_output(CMDName.绿灯输出);
|
||
devContainer.io_output(CMDName.黄灯输出, false, true, 0);
|
||
this.devContainer.devIOCard.writeBitState(0, 0, true);
|
||
Thread.Sleep(200);
|
||
this.devContainer.devIOCard.writeBitState(0, 0, false);
|
||
//Task.Run(async () =>
|
||
//{
|
||
// await Task.Delay(500);
|
||
// this.devContainer.devIOCard.writeBitState(0, 0, false);
|
||
//});
|
||
}
|
||
}
|
||
lineChartDefect.Focus();
|
||
}));
|
||
|
||
#endregion
|
||
{
|
||
lock (lock_defectPuase)
|
||
{
|
||
errStep = 12;
|
||
//删除同图所有缺陷
|
||
defectPuaseList.RemoveAll(m => m.PhotoIndex == pindex);
|
||
//删除当前缺陷10cm内缺陷
|
||
//defectPuaseList.RemoveAll(m => m.PhotoIndex == pindex && m.PicY < (XiaCiStopDis + 10));
|
||
}
|
||
}
|
||
//OnAutoRuning(new RunEventArgs(liPhotoIndex, lstEditDefect, curRecord, defectPuaseImgList[liPhotoIndex]));
|
||
#endregion
|
||
}
|
||
catch (Exception b)
|
||
{
|
||
//SetDefectPuaseIsShow(false);
|
||
AddTextEvent(DateTime.Now, "运行报警", $"缺陷列表警告1:{errStep}：" + b.Message, WarningEnum.Low);
|
||
}
|
||
}
|
||
}
|
||
errStep = 20;
|
||
}
|
||
}
|
||
}
|
||
//二次判断手动关闭状态，清除所有
|
||
if (!defectPauseForUser)
|
||
{
|
||
errStep = 21;
|
||
if (defectPuaseList.Count > 0)
|
||
defectPuaseList.Clear();
|
||
}
|
||
}
|
||
catch (Exception b)
|
||
{
|
||
AddTextEvent(DateTime.Now, "运行报警", $"缺陷列表警告2:{errStep}：" + b.Message, WarningEnum.Low);
|
||
}
|
||
#endregion
|
||
//金属探测
|
||
if (Config.OpenJinShuJianCe)
|
||
{
|
||
if (pn.P(compareIOInput(CMDName.金属检测输入)))
|
||
{
|
||
errStep = 22;
|
||
AddTextEvent(DateTime.Now, $"金属记录", $"(计米{yqjimi}米)", WarningEnum.Normal, false);
|
||
curRecord.DefectTotalCount += 1;
|
||
if (curRecord.DefectInfoList == null)
|
||
curRecord.DefectInfoList = new List<DefectInfo>();
|
||
DefectInfo defectInfo = new DefectInfo
|
||
{
|
||
PhotoIndex = -1,
|
||
Code = "JSYC",
|
||
Name = "金属",
|
||
X = 5,//cm未知
|
||
Y = Math.Round(yqjimi * 100, 2),//cm
|
||
Width = 0.1,//cm
|
||
Height = 0.1,//cm
|
||
ZXD = 1,
|
||
Contrast = 1,
|
||
Target = 1,
|
||
imageID = "",//res.lstDefectBmp[i].Clone(),
|
||
};
|
||
errStep = 23;
|
||
defectInfo.ModifyUserCode = defectInfo.CreateUserCode = curRecord.CreateUserCode;
|
||
curRecord.DefectInfoList.Add(defectInfo);
|
||
//更新UI
|
||
object[] rowItem = new object[]{ defectInfo.uid, defectInfo.Code, defectInfo.PhotoIndex,defectInfo.Name,
|
||
defectInfo.CentreX, defectInfo.CentreY / 100,defectInfo.Width * 10,
|
||
defectInfo.Height * 10, defectInfo.Area * 100, defectInfo.ZXD, defectInfo.Contrast};
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
this.uiDataGridView1.Rows.Insert(0, rowItem);
|
||
this.uiMiniPagination1.TotalCount = curRecord.DefectInfoList.Count;
|
||
//
|
||
double len = Math.Round(yqjimi * 100 + 0.05f, 2);
|
||
double fk = 0;
|
||
if (curRecord.FaceWidthMax == 0)
|
||
fk = 100;
|
||
else
|
||
fk = curRecord.FaceWidthMax;
|
||
this.reDrawDefectPoints(curRecord.ProductInfo.ModelName, curRecord.DefectInfoList, new double[] { 0, Math.Round(fk + 0.005f, 2) }, new double[] { 0, len });
|
||
}));
|
||
}
|
||
}
|
||
//厚度数据读取
|
||
if (Config.OpenHouDuJiLu)
|
||
{
|
||
errStep = 24;
|
||
double d1 = 0, d2 = 0, d3 = 0;
|
||
if (devContainer.GetThicknessValue(out d1, out d2, out d3))
|
||
{
|
||
if (Math.Abs(yqjimi - hdJMDis) * 100 > 3) //在3cm以内不做记录
|
||
{
|
||
//加入偏差计算
|
||
d1 = Math.Round(d1 + Config.DataOffset1, 2);
|
||
d2 = Math.Round(d2 + Config.DataOffset2, 2);
|
||
d3 = Math.Round(d3 + Config.DataOffset3, 2);
|
||
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
this.uilbHD.Text = $"当前厚度：{d1}, {d2}, {d3}";
|
||
}));
|
||
AddTextEvent(DateTime.Now, $"厚度数据读取", $"厚度数据读取{yqjimi}-{hdJMDis}-{d1}-{d2}-{d3}", WarningEnum.Normal, false);
|
||
if (curRecord.ThicknessList == null)
|
||
curRecord.ThicknessList = new List<Thickness>();
|
||
Thickness ThicknessInfo = new Thickness
|
||
{
|
||
Y_Dis = Math.Round(yqjimi * 100, 2),//cm
|
||
Value1 = d1,
|
||
Value2 = d2,
|
||
Value3 = d3,
|
||
};
|
||
ThicknessInfo.ModifyUserCode = ThicknessInfo.CreateUserCode = curRecord.CreateUserCode;
|
||
curRecord.ThicknessList.Add(ThicknessInfo);
|
||
hdJMDis = yqjimi;
|
||
|
||
List<double> hdMax = new List<double>(){
|
||
curRecord.ThicknessList.Select(t=> t.Value1).ToList().Max(),
|
||
curRecord.ThicknessList.Select(t => t.Value2).ToList().Max(),
|
||
curRecord.ThicknessList.Select(t => t.Value3).ToList().Max(),
|
||
};
|
||
List<double> hdMin = new List<double>(){
|
||
curRecord.ThicknessList.Select(t=> t.Value1).ToList().Min(),
|
||
curRecord.ThicknessList.Select(t => t.Value2).ToList().Min(),
|
||
curRecord.ThicknessList.Select(t => t.Value3).ToList().Min(),
|
||
};
|
||
reDrawHouDu(curRecord.ThicknessList,
|
||
new double[] { 0, Math.Round(yqjimi * 100 + 0.005f, 2) },
|
||
new double[] { Math.Round(hdMin.Min() - 0.5, 2), Math.Round(hdMax.Max() + 0.5f, 2) });
|
||
}
|
||
}
|
||
else
|
||
AddTextEvent(DateTime.Now, $"厚度数据读取", $"厚度数据读取失败{d1}-{d2}-{d3}", WarningEnum.Low, true);
|
||
}
|
||
}
|
||
else
|
||
{
|
||
if (haveNG)
|
||
{
|
||
AddTextEvent(DateTime.Now, "运行报警", $"计米器无数据", WarningEnum.Low);
|
||
haveNG = true;
|
||
}
|
||
// stLen = lenMi;
|
||
// curRecord.Len = lenMi;
|
||
// this.BeginInvoke(new System.Action(() =>
|
||
// {
|
||
// AddTextEvent(DateTime.Now, $"计米无数据记录", $"(计米{stLen}米)， 速度：{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分", WarningEnum.Normal, false);
|
||
// this.lblLen.Text = $"@ {stLen}米";//$"{lenMi}米";
|
||
// this.lblLen.Tag = faceWidthX_cm;
|
||
// this.lblSpeed.Text = $"@速度：{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分";
|
||
// this.uilbKF.Text = $"当前幅宽：{faceWidthY_cm}cm";
|
||
// }));
|
||
}
|
||
|
||
#endif
|
||
}
|
||
|
||
#endregion
|
||
|
||
#if Online //在图像中实现
|
||
lock (lockCurrKey)
|
||
{
|
||
errStep = 15;
|
||
#region 换卷长度提示
|
||
if (confMgr.SysConfigParams.OpenLengthCount)
|
||
{
|
||
if (curRecord.ProductInfo.residueWarnningLen > 0 && yqjimi > curRecord.ProductInfo.residueWarnningLen)
|
||
{
|
||
Log($"告警", $"已经达到换卷长度最大值{curRecord.ProductInfo.residueWarnningLen}-当前长度{yqjimi}-", WarningEnum.High);
|
||
}
|
||
}
|
||
#endregion
|
||
|
||
#region 测厚停止
|
||
if (confMgr.SysConfigParams.OpenLengthCount && curRecord.ProductInfo.OpenThicknessDetection)
|
||
{
|
||
errStep = 16;
|
||
if (curRecord.ProductInfo.ThicknessDetectionStopDis > 0 && (yqjimi - cehouDis) > curRecord.ProductInfo.ThicknessDetectionStopDis)
|
||
{
|
||
Stop();
|
||
Log($"测厚提示", $"已经达到测厚位置{curRecord.ProductInfo.ThicknessDetectionStopDis}-当前前进长度{(yqjimi - cehouDis)}-", WarningEnum.High);
|
||
}
|
||
}
|
||
#endregion
|
||
}
|
||
}
|
||
#endif
|
||
Thread.Sleep(300);
|
||
} while (!isBreakProcessRun());
|
||
//暂停中断
|
||
//stopWatch.Stop();
|
||
//pStopWatch.Stop();
|
||
//_isRuning = false;
|
||
}
|
||
Thread.Sleep(10);
|
||
}
|
||
catch (Exception e)
|
||
{
|
||
AddTextEvent( DateTime.Now, "运行报警", $"传感器流程运行出错{errStep}：" + e.Message , WarningEnum.High);
|
||
}
|
||
}
|
||
}
|
||
#endregion
|
||
|
||
#region 相机线程1 && 二次判定
|
||
/// <summary>
|
||
/// 相机1采图预处理
|
||
/// </summary>
|
||
private void Cam1ThreadFunction()
|
||
{
|
||
int errStep = 0;
|
||
AddTextEvent(DateTime.Now, "相机流程1", $"流程启动！");
|
||
#if OnLine
|
||
#else
|
||
string imgfilePath = "D:\\CPL\\img\\L1.bmp";
|
||
Mat timg = new Mat(imgfilePath);
|
||
timg = timg.Flip(FlipMode.XY);
|
||
#endif
|
||
while (true)
|
||
{
|
||
try
|
||
{
|
||
if (_cts.IsCancellationRequested)
|
||
break;
|
||
|
||
if (currentState == CurrentStateEnum.运行中)
|
||
{
|
||
////暂停开始
|
||
//stopWatch.Start();
|
||
do
|
||
{
|
||
#region 实时采图
|
||
#if OnLine
|
||
int index;
|
||
Mat Image;
|
||
int devNo;
|
||
//采集图片
|
||
if(devContainer.devCamer1 == null)
|
||
{
|
||
Thread.Sleep(50);
|
||
continue;
|
||
}
|
||
bool gsts = devContainer.devCamer1.readDataImage(out index, out Image, out devNo);
|
||
//AcquisitionMat acq = _LinecamDev1.GetFrames(100);
|
||
#else
|
||
Thread.Sleep(2500);
|
||
bool gsts = true;
|
||
int index = 0;
|
||
Mat Image = timg.Clone();
|
||
int devNo = 0;
|
||
#endif
|
||
if (gsts)
|
||
{
|
||
//double stLen = devContainer.GetLength();
|
||
|
||
Cv2.Flip(Image, Image, FlipMode.XY);//翻转
|
||
AddTextEvent(DateTime.Now, $"拍照", $"采集卡({devNo}),图像({index})", WarningEnum.Normal, false);
|
||
this.BeginInvoke(new Action(() =>
|
||
{
|
||
//Bitmap bitmap = Image.ToBitmap();
|
||
Bitmap bitmap = (Bitmap)BitmapConverter.ToBitmap(Image).Clone();
|
||
//bitmap.Save($"d:\\{devIndex}_{num}.bmp", ImageFormat.Bmp);
|
||
//显示图片
|
||
if (devNo == 0)
|
||
{
|
||
picScanner2.Image = bitmap;
|
||
//picScanner2.Refresh();
|
||
}
|
||
else
|
||
{
|
||
picScanner1.Image = bitmap;
|
||
//picScanner1.Refresh();
|
||
}
|
||
}));
|
||
|
||
//裁边
|
||
Stopwatch stopWatch = new Stopwatch();
|
||
stopWatch.Start();
|
||
int marginWidth;
|
||
Image = OpenCVUtil.getMaxInsetRect2(Image, devNo == 1 ? true : false, Config.MarginHoleWidth, out marginWidth);
|
||
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后：{mat0.Width}*{mat0.Height}");
|
||
errStep = 55;
|
||
string time = $"dev{devNo}-图{index}裁边({stopWatch.ElapsedMilliseconds})";
|
||
AddTextEvent(DateTime.Now, $"拍照", time, WarningEnum.Normal, false);
|
||
|
||
errStep = 1;
|
||
if (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停))
|
||
{
|
||
if(currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停)
|
||
AddTextEvent(DateTime.Now, $"系统", $"不在运行状态-{currentState}", WarningEnum.Normal, true);
|
||
else
|
||
AddTextEvent(DateTime.Now, $"系统", $"硬件状态出错-{devContainer.state}", WarningEnum.Normal, true);
|
||
Image.Dispose();
|
||
continue;
|
||
}
|
||
if (currKey != 0 || htTask.ContainsKey(currKey))
|
||
{
|
||
Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
|
||
|
||
//长度剩余提醒
|
||
if (Config.residueWarnningLen > 0 && curRecord.ErpLen > 0 && Config.residueWarnningLen >= Math.Abs(curRecord.ErpLen - curRecord.Len))
|
||
{
|
||
AddTextEvent(DateTime.Now, $"告警", $"已达剩余长度不足提醒!(({curRecord.ErpLen} -{ curRecord.Len})<={Config.residueWarnningLen})", WarningEnum.High);
|
||
|
||
#region 剩余提示暂停
|
||
if (!_residueWarnningLenStop)
|
||
{
|
||
_residueWarnningLenStop = true;
|
||
AddTextEvent(DateTime.Now, $"暂停", $"已达剩余长度不足提醒!(({curRecord.ErpLen} - {curRecord.Len})<={Config.residueWarnningLen}),进入暂停。");
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
//Task.Run(async () =>
|
||
//{
|
||
// await Task.Delay(500);
|
||
Thread.Sleep(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
//});
|
||
}
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
//warning(WarningEnum.Low, true);//暂停
|
||
MessageBox.Show($"已达剩余长度不足提醒!({Math.Abs(curRecord.ErpLen - curRecord.Len)}<={Config.residueWarnningLen}),进入暂停。", "警告", MessageBoxButtons.OK, MessageBoxIcon.Warning);
|
||
}));
|
||
}
|
||
#endregion
|
||
}
|
||
errStep = 6;
|
||
//厚度检测提示
|
||
if (curRecord.ProductInfo.OpenThicknessDetection)
|
||
{
|
||
if ((curRecord.Len - ThnDieLen) > curRecord.ProductInfo.ThicknessDetectionStopDis)
|
||
{
|
||
ThnDieLen = curRecord.Len;
|
||
AddTextEvent(DateTime.Now, $"厚度检测", $"位置：{curRecord.Len}; 上次位置：{ThnDieLen}");
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
//devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
//devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
//Thread.Sleep(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
}
|
||
}
|
||
//二次判断
|
||
curRecord.dicPhoto_Defect.TryAdd(index, false);//加入索引，默认无瑕疵
|
||
|
||
errStep = 7;
|
||
//暂停:瑕疵二次判断
|
||
if (this.defectPauseForUser && !Config.OpenJMStop)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"拍照", $"图像索引:{index}，标识数:{curRecord.dicPhoto_Defect.Count}", WarningEnum.Normal, false);
|
||
int liPhotoIndex = index - Config.defectPauseSkipPhotoCount;
|
||
AddTextEvent(DateTime.Now, $"拍照", $"Dev={devNo},图像{index} {liPhotoIndex}={index}-{Config.defectPauseSkipPhotoCount}；", WarningEnum.Normal, false);
|
||
if (liPhotoIndex >= 0 && curRecord.dicPhoto_Defect.ContainsKey(liPhotoIndex) && curRecord.dicPhoto_Defect[liPhotoIndex])
|
||
{
|
||
errStep = 8;
|
||
for (int fi = 0; fi < 3; fi++)
|
||
{
|
||
//循环等待数据后期处理完成
|
||
Thread.Sleep(500);
|
||
List<DefectInfo> lstEditDefect = curRecord.DefectInfoList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
|
||
AddTextEvent(DateTime.Now, $"暂停", $"(图像{liPhotoIndex})已达观察台，瑕疵二次判断=》({string.Join(",", lstEditDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。");
|
||
//瑕疵选项过滤
|
||
if (Config.OpenHalconDefect || curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
|
||
{
|
||
//暂停
|
||
AddTextEvent(DateTime.Now, $"暂停", $"(图像{liPhotoIndex})需瑕疵二次判断，已达观察台，进入暂停。");
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
if (Config.OpenBeep)
|
||
{
|
||
Task.Run(async () =>
|
||
{
|
||
devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime);
|
||
await Task.Delay(5);
|
||
});
|
||
}
|
||
|
||
}
|
||
errStep = 9;
|
||
//不能使用同步Invoke方式，会使相机超时丢帧
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
int liDefectCount = lstEditDefect.Count;
|
||
string filename = Path.Combine(Config.appBasePath + "\\TempPic\\", defectTag[liPhotoIndex]);
|
||
var pmat = new Mat(filename);
|
||
//var pimage = (Bitmap)pmat.ToBitmap().Clone();
|
||
FHome_Defect frmDefect = new FHome_Defect(curRecord.ProductInfo.ModelName, lstEditDefect, pmat);
|
||
if (frmDefect.ShowDialog() == DialogResult.OK)
|
||
{
|
||
defectTag.Remove(liPhotoIndex);
|
||
string oldCode;
|
||
for (int i = 0; i < this.uiDataGridView1.Rows.Count; i++)
|
||
{
|
||
if ((int)this.uiDataGridView1.Rows[i].Cells["colIndex"].Value != liPhotoIndex)
|
||
continue;
|
||
|
||
long uid = (long)this.uiDataGridView1.Rows[i].Cells["colUid"].Value;
|
||
foreach (var row in lstEditDefect)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称,{uid} {row.uid}", WarningEnum.Low, false);
|
||
if (row.uid == uid)
|
||
{
|
||
oldCode = this.uiDataGridView1.Rows[i].Cells["colCode"].Value.ToString();
|
||
AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称 ({this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value})->({row.Name})");
|
||
this.uiDataGridView1.Rows[i].Cells["colCode"].Value = row.Code;
|
||
this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value = row.Name;
|
||
//this.uiDataGridView1.Refresh();
|
||
if (!string.IsNullOrWhiteSpace(row.TagFilePath))
|
||
File.Move(row.TagFilePath, row.TagFilePath.Replace($"_类别{oldCode}", $"_类别{row.Code}"));//
|
||
break;
|
||
}
|
||
}
|
||
foreach (var item in frmDefect.lstDel)
|
||
{
|
||
if (item.uid == uid)
|
||
{
|
||
this.uiDataGridView1.Rows.RemoveAt(i);
|
||
i--;
|
||
break;
|
||
}
|
||
}
|
||
}
|
||
foreach (var item in frmDefect.lstDel)
|
||
{
|
||
curRecord.DefectInfoList.Remove(item);
|
||
//删除忽略瑕疵小图
|
||
//if (!string.IsNullOrWhiteSpace(item.TagFilePath))
|
||
// File.Delete(item.TagFilePath);
|
||
}
|
||
|
||
//double len = (double)this.lblLen.Tag;
|
||
//this.reDrawDefectPoints(curRecord.DefectInfoList, new double[] { 0, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }, new double[] { 0, len });
|
||
AddTextEvent(DateTime.Now, $"二次检测", $"本次忽略{frmDefect.lstDel.Count}个瑕疵，本张图由{liDefectCount} -> {lstEditDefect.Count}，总数{curRecord.DefectInfoList.Count}");
|
||
}
|
||
this.uiMiniPagination1.TotalCount = curRecord.DefectTotalCount = curRecord.DefectInfoList.Count;
|
||
//
|
||
//double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y + 0.005f, 2);
|
||
this.reDrawDefectPoints(curRecord.ProductInfo.ModelName, curRecord.DefectInfoList);
|
||
errStep = 10;
|
||
//自动继续运行设备(这里临时暂停后不能再急停，否则无法继续)
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.runDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
if (!compareIOInput(CMDName.暂停按钮))
|
||
{
|
||
devContainer.io_output(CMDName.绿灯输出);
|
||
devContainer.io_output(CMDName.黄灯输出, false, true, 0);
|
||
this.devContainer.devIOCard.writeBitState(0, 0, true);
|
||
Thread.Sleep(200);
|
||
this.devContainer.devIOCard.writeBitState(0, 0, false);
|
||
//Task.Run(async () =>
|
||
//{
|
||
// await Task.Delay(500);
|
||
// this.devContainer.devIOCard.writeBitState(0, 0, false);
|
||
//});
|
||
}
|
||
}
|
||
lineChartDefect.Focus();
|
||
}));
|
||
break;
|
||
}
|
||
}
|
||
}
|
||
}
|
||
#if false //未在改时间进行判定，改为检出时候
|
||
else if(Config.OpenWarnBeep)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"拍照", $"图像索引:{index}，标识数:{curRecord.dicPhoto_Defect.Count}", WarningEnum.Normal, false);
|
||
int liPhotoIndex = index - Config.defectPauseSkipPhotoCount;
|
||
AddTextEvent(DateTime.Now, $"拍照", $"Dev={devNo},图像{index} {liPhotoIndex}={index}-{Config.defectPauseSkipPhotoCount}；", WarningEnum.Normal, false);
|
||
if (liPhotoIndex >= 0 && curRecord.dicPhoto_Defect.ContainsKey(liPhotoIndex) && curRecord.dicPhoto_Defect[liPhotoIndex])
|
||
{
|
||
errStep = 8;
|
||
//for (int fi = 0; fi < 3; fi++)
|
||
{
|
||
//循环等待数据后期处理完成
|
||
//Thread.Sleep(500);
|
||
List<DefectInfo> lstEditDefect = curRecord.DefectInfoList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
|
||
AddTextEvent(DateTime.Now, $"准备报警", $"(图像{liPhotoIndex})已达观察台，瑕疵二次判断=》({string.Join(",", lstEditDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。");
|
||
//瑕疵选项过滤
|
||
if (Config.OpenHalconDefect || curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
|
||
{
|
||
//暂停
|
||
AddTextEvent(DateTime.Now, $"蜂鸣报警", $"(图像{liPhotoIndex})需瑕疵报警，已达观察台。");
|
||
if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
if (Config.OpenBeep)
|
||
{
|
||
Task.Run(async () =>
|
||
{
|
||
devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime);
|
||
await Task.Delay(5);
|
||
});
|
||
}
|
||
}
|
||
errStep = 9;
|
||
//break;
|
||
}
|
||
}
|
||
}
|
||
}
|
||
#endif
|
||
errStep = 10;
|
||
//以下判定放置于二次判定之后，因为二次判定可能会忽略部分检测项！！
|
||
|
||
//暂停：缺陷超标
|
||
//每百米告警判断？？？在此还是在收到新照片时触发？？？
|
||
if (curRecord.ProductInfo.DefectCountLimit > 0 && curRecord.DefectTotalCount >= curRecord.ProductInfo.DefectCountLimit && curRecord.DefectInfoList != null)
|
||
{
|
||
int liPhotoIndex =index - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
|
||
int compLen = 100 * 100;//每百米 to cm
|
||
int compCount = compLen * Config.cm2px_y / Image.Height; //100m图像张数
|
||
//从上次告警后重新开始计算长度及数量
|
||
int defectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndex && m.PhotoIndex >= (liPhotoIndex + 1 - compCount) && m.PhotoIndex <= liPhotoIndex).Count();
|
||
if (defectCount >= curRecord.ProductInfo.DefectCountLimit)
|
||
{
|
||
curRecord.preWarningPhotoIndex = liPhotoIndex + 1;
|
||
AddTextEvent(DateTime.Now, $"告警", $"每百米瑕疵数量达到阈值!({defectCount}>={curRecord.ProductInfo.DefectCountLimit})", WarningEnum.High);
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
if (Config.OpenBeep)
|
||
{
|
||
Task.Run(async () =>
|
||
{
|
||
devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime);
|
||
await Task.Delay(5);
|
||
});
|
||
}
|
||
}
|
||
}
|
||
errStep = 11;
|
||
|
||
}
|
||
//暂停：每个缺陷项不同长度检测数量报警
|
||
if (curRecord.DefectTotalCount > 0 && curRecord.DefectInfoList != null)
|
||
{
|
||
#if true
|
||
//按缺陷计算没X米多少缺陷报警
|
||
for (int i = 0; i < curRecord.ProductInfo.QualifiedLimitList.Count; i++)
|
||
{
|
||
var defectWarn = curRecord.ProductInfo.QualifiedLimitList[i];
|
||
if (defectWarn.DefectWarnLength > 0 || defectWarn.DefectWarnCnt > 0)
|
||
{
|
||
errStep = 12;
|
||
int liPhotoIndex = index - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
|
||
int warnLen = defectWarn.DefectWarnLength * 100;//每米 to cm
|
||
int warnCount = warnLen * Config.cm2px_y / Image.Height; //计算图像张数
|
||
//从上次告警后重新开始计算长度及数量
|
||
int warnDefectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndexByLabel[i] && m.PhotoIndex >= (liPhotoIndex + 1 - warnCount) && m.PhotoIndex <= liPhotoIndex).Count();
|
||
if (warnDefectCount >= defectWarn.DefectWarnCnt)
|
||
{
|
||
curRecord.preWarningPhotoIndexByLabel[i] = liPhotoIndex + 1;
|
||
AddTextEvent(DateTime.Now, $"告警", $"每{defectWarn.DefectWarnLength}米{Config.getDefectName(curRecord.ProductInfo.ModelName, defectWarn.Code)}瑕疵数量达到阈值!({warnDefectCount}>={defectWarn.DefectWarnCnt})", WarningEnum.High);
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
if (Config.OpenBeep)
|
||
{
|
||
Task.Run(async () =>
|
||
{
|
||
devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime);
|
||
await Task.Delay(5);
|
||
});
|
||
}
|
||
}
|
||
}
|
||
}
|
||
}
|
||
#endif
|
||
}
|
||
errStep = 21;
|
||
//Application.DoEvents();
|
||
}
|
||
_matList1.Enqueue(new tScanPhotoInfo(1, index, Image.Clone()));
|
||
}
|
||
|
||
#endregion
|
||
//System.GC.Collect();
|
||
Thread.Sleep(50);
|
||
} while (!isBreakProcessRun());
|
||
//暂停中断
|
||
//stopWatch.Stop();
|
||
pStopWatch.Stop();
|
||
//_isRuning = false;
|
||
}
|
||
else
|
||
{
|
||
int index;
|
||
Mat Image;
|
||
int devNo;
|
||
//采集图片
|
||
if (devContainer.devCamer1 == null)
|
||
{
|
||
Thread.Sleep(50);
|
||
continue;
|
||
}
|
||
//防止内存爆满
|
||
devContainer.devCamer1.readDataImage(out index, out Image, out devNo);
|
||
}
|
||
Thread.Sleep(50);
|
||
}
|
||
catch (Exception e)
|
||
{
|
||
//_isRuning = false;
|
||
AddTextEvent(DateTime.Now, $"运行报警", $"相机1流程运行出错{errStep}：" + e.Message + "\n", WarningEnum.High, true);
|
||
//Log("运行报警", $"相机1流程运行出错{errStep}：" + e.Message + "\n", WarningEnum.High);
|
||
}
|
||
}
|
||
}
|
||
#endregion
|
||
|
||
#region 相机线程2 && 图片位置
|
||
/// <summary>
|
||
/// 相机2采图预处理
|
||
/// </summary>
|
||
private void Cam2ThreadFunction()
|
||
{
|
||
int errStep = 0;
|
||
AddTextEvent(DateTime.Now, "相机流程2", $"流程启动！");
|
||
#if OnLine
|
||
#else
|
||
string imgfilePath = "D:\\CPL\\img\\R1.bmp";
|
||
Mat timg = new Mat(imgfilePath);
|
||
timg = timg.Flip(FlipMode.XY);
|
||
#endif
|
||
while (true)
|
||
{
|
||
try
|
||
{
|
||
if (_cts.IsCancellationRequested)
|
||
break;
|
||
|
||
if (currentState == CurrentStateEnum.运行中)
|
||
{
|
||
////暂停开始
|
||
//stopWatch.Start();
|
||
do
|
||
{
|
||
#region 实时采图
|
||
#if OnLine
|
||
int index;
|
||
Mat Image;
|
||
int devNo;
|
||
//采集图片
|
||
if (devContainer.devCamer2 == null)
|
||
{
|
||
Thread.Sleep(50);
|
||
continue;
|
||
}
|
||
bool gsts = devContainer.devCamer2.readDataImage(out index, out Image, out devNo);
|
||
#else
|
||
Thread.Sleep(2500);
|
||
int index = 0;
|
||
Mat Image = timg.Clone();
|
||
int devNo = 1;
|
||
bool gsts = true;
|
||
#endif
|
||
//AcquisitionMat acq = _LinecamDev1.GetFrames(100);
|
||
if (gsts)
|
||
{
|
||
//获取图片成功，说明正好拍完照片，获取当前计米器位置
|
||
double picDis = GetDis();
|
||
|
||
Cv2.Flip(Image, Image, FlipMode.XY);//翻转
|
||
AddTextEvent(DateTime.Now, $"拍照", $"采集卡({devNo}),图像({index})", WarningEnum.Normal, false);
|
||
this.BeginInvoke(new Action(() =>
|
||
{
|
||
//Bitmap bitmap = Image.ToBitmap();
|
||
Bitmap bitmap = (Bitmap)BitmapConverter.ToBitmap(Image).Clone();
|
||
//bitmap.Save($"d:\\{devIndex}_{num}.bmp", ImageFormat.Bmp);
|
||
//显示图片
|
||
if (devNo == 0)
|
||
{
|
||
picScanner2.Image = bitmap;
|
||
//picScanner2.Refresh();
|
||
}
|
||
else
|
||
{
|
||
picScanner1.Image = bitmap;
|
||
//picScanner1.Refresh();
|
||
}
|
||
}));
|
||
|
||
//裁边
|
||
Stopwatch stopWatch = new Stopwatch();
|
||
stopWatch.Start();
|
||
int marginWidth;
|
||
Image = OpenCVUtil.getMaxInsetRect2(Image, devNo == 1 ? true : false, Config.MarginHoleWidth, out marginWidth);
|
||
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后：{mat0.Width}*{mat0.Height}");
|
||
errStep = 55;
|
||
string time = $"dev{devNo}-图{index}裁边({stopWatch.ElapsedMilliseconds})";
|
||
AddTextEvent(DateTime.Now, $"拍照", time, WarningEnum.Normal, false);
|
||
|
||
errStep = 1;
|
||
if (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停))
|
||
{
|
||
if (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停)
|
||
AddTextEvent(DateTime.Now, $"系统", $"不在运行状态-{currentState}", WarningEnum.Normal, true);
|
||
else
|
||
AddTextEvent(DateTime.Now, $"系统", $"硬件状态出错-{devContainer.state}", WarningEnum.Normal, true);
|
||
Image.Dispose();
|
||
continue;
|
||
}
|
||
|
||
_matList2.Enqueue(new tScanPhotoInfo(1, index, Image.Clone(), picDis));
|
||
}
|
||
|
||
#endregion
|
||
//System.GC.Collect();
|
||
Thread.Sleep(50);
|
||
} while (!isBreakProcessRun());
|
||
//暂停中断
|
||
//stopWatch.Stop();
|
||
pStopWatch.Stop();
|
||
//_isRuning = false;
|
||
}
|
||
else
|
||
{
|
||
//防止内存爆满
|
||
int index;
|
||
Mat Image;
|
||
int devNo;
|
||
//采集图片
|
||
if (devContainer.devCamer2 == null)
|
||
{
|
||
Thread.Sleep(50);
|
||
continue;
|
||
}
|
||
bool gsts = devContainer.devCamer2.readDataImage(out index, out Image, out devNo);
|
||
}
|
||
Thread.Sleep(50);
|
||
}
|
||
catch (Exception e)
|
||
{
|
||
//_isRuning = false;
|
||
AddTextEvent(DateTime.Now, $"运行报警", $"相机1流程运行出错{errStep}：" + e.Message + "\n", WarningEnum.High, true);
|
||
//Log("运行报警", $"相机1流程运行出错{errStep}：" + e.Message + "\n", WarningEnum.High);
|
||
}
|
||
}
|
||
}
|
||
#endregion
|
||
|
||
#region 处理线程
|
||
int testCnt = 0;
|
||
/// <summary>
|
||
/// 后台运行主线程
|
||
/// </summary>
|
||
private void MainThreadFunction()
|
||
{
|
||
AddTextEvent(DateTime.Now, "处理流程流程", $"流程启动！");
|
||
Mat acq1 = new Mat();
|
||
Mat acq2 = new Mat();
|
||
#if OnLine
|
||
#else
|
||
string imgfilePath1 = "D:\\CPL\\img\\L1.bmp";
|
||
string imgfilePath2 = "D:\\CPL\\img\\R1.bmp";
|
||
Mat timg1 = new Mat(imgfilePath1);
|
||
timg1 = timg1.Flip(FlipMode.XY);
|
||
Mat timg2 = new Mat(imgfilePath2);
|
||
timg2 = timg1.Flip(FlipMode.XY);
|
||
#endif
|
||
while (true)
|
||
{
|
||
int errStep = 0;
|
||
try
|
||
{
|
||
if (_cts.IsCancellationRequested)
|
||
break;
|
||
|
||
if (true)
|
||
{
|
||
////暂停开始
|
||
//stopWatch.Start();
|
||
do
|
||
{
|
||
tScanPhotoInfo peek1;
|
||
tScanPhotoInfo peek2;
|
||
|
||
if (_matList1.Count > 0 && _matList2.Count > 0)
|
||
{
|
||
_matList1.TryPeek(out peek1);
|
||
_matList2.TryPeek(out peek2);
|
||
if (peek1 != null && peek2 != null && peek1.photoIndex != peek2.photoIndex)
|
||
{
|
||
if (peek1.photoIndex != peek2.photoIndex)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"图像等待", $"图像{peek1.photoIndex}-{peek2.photoIndex}未对齐", WarningEnum.Low, false);
|
||
if(peek1.photoIndex < peek2.photoIndex)
|
||
{
|
||
tScanPhotoInfo tout;
|
||
_matList1.TryDequeue(out tout);
|
||
AddTextEvent(DateTime.Now, $"图像等待", $"相机1-图像{tout.photoIndex}出队", WarningEnum.Low, false);
|
||
}
|
||
else
|
||
{
|
||
tScanPhotoInfo tout;
|
||
_matList2.TryDequeue(out tout);
|
||
AddTextEvent(DateTime.Now, $"图像等待", $"相机2-图像{tout.photoIndex}出队", WarningEnum.Low, false);
|
||
}
|
||
}
|
||
continue;
|
||
}
|
||
tScanPhotoInfo tscanPhotos0;
|
||
if (!_matList1.TryDequeue(out tscanPhotos0))
|
||
AddTextEvent(DateTime.Now, $"图像出队列", $"图像{tscanPhotos0.photoIndex},异常相机1队列出队失败", WarningEnum.High, true);
|
||
tScanPhotoInfo tscanPhotos1;
|
||
if (!_matList2.TryDequeue(out tscanPhotos1))
|
||
AddTextEvent(DateTime.Now, $"图像出队列", $"图像{tscanPhotos0.photoIndex},异常相机2队列出队失败", WarningEnum.High, true);
|
||
|
||
if (currKey > 0)
|
||
{
|
||
Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
|
||
ScanPhotoInfo scanPhotos0 = new ScanPhotoInfo(tscanPhotos0.devIndex, tscanPhotos0.photoIndex, tscanPhotos0.mat);
|
||
ScanPhotoInfo scanPhotos1 = new ScanPhotoInfo(tscanPhotos1.devIndex, tscanPhotos1.photoIndex, tscanPhotos1.mat);
|
||
Stopwatch stopWatch = new Stopwatch();
|
||
|
||
curRecord.ScannerPhotoCount++;
|
||
AddTextEvent(DateTime.Now, $"图像处理", $"图像{scanPhotos0.photoIndex}", WarningEnum.Low, false);
|
||
string time = "";
|
||
stopWatch.Start();
|
||
try
|
||
{
|
||
if (scanPhotos0.mat.Height != scanPhotos1.mat.Height)
|
||
{
|
||
int xw, xh;
|
||
AddTextEvent(DateTime.Now, $"警告", $"两相机采集图高度不一致({scanPhotos0.photoIndex}),dev1.Height={scanPhotos0.mat.Height},dev2.Height={scanPhotos1.mat.Height},重新resize...", WarningEnum.Low);
|
||
if (scanPhotos0.mat.Height > scanPhotos1.mat.Height)
|
||
scanPhotos1.mat = OpenCVUtil.resize(scanPhotos1.mat, scanPhotos0.mat.Width, scanPhotos0.mat.Height, out xw, out xh);
|
||
else
|
||
scanPhotos0.mat = OpenCVUtil.resize(scanPhotos0.mat, scanPhotos1.mat.Width, scanPhotos1.mat.Height, out xw, out xh);
|
||
}
|
||
//saveMatTest(scanPhotos0.mat, 1);
|
||
//saveMatTest(scanPhotos1.mat, 2);
|
||
//反转+相机索引调换
|
||
Mat mat0 = scanPhotos1.mat;
|
||
Mat mat1 = scanPhotos0.mat;
|
||
|
||
firstTest = false;
|
||
//记录resize大小
|
||
//var resize = new System.Drawing.Size(mat0.Width * 2, mat0.Height);
|
||
int resizeWidth = devContainer.libDefect.GetWidthForResize(mat0.Width + mat1.Width - Config.MiddleSuperposition);
|
||
if (resizeWidth == 0)
|
||
throw new Exception("GetWidthForResize result 0 失败!");
|
||
var resize = new System.Drawing.Size(resizeWidth, 4096);//固定8192*2张*4096
|
||
//裁边，两侧和中间重合部分
|
||
if (Config.MiddleSuperposition > 0)//中间重合部分
|
||
{
|
||
errStep = 3;
|
||
int width = mat0.Width - Config.MiddleSuperposition / 2;
|
||
mat0 = OpenCVUtil.cutImage(mat0, 0, 0, width, mat0.Height);
|
||
time += $"->图1去重({stopWatch.ElapsedMilliseconds})";
|
||
|
||
width = mat1.Width - Config.MiddleSuperposition / 2;
|
||
mat1 = OpenCVUtil.cutImage(mat1, Config.MiddleSuperposition / 2, 0, width, mat1.Height);
|
||
time += $"->图2去重({stopWatch.ElapsedMilliseconds})";
|
||
}
|
||
AddTextEvent(DateTime.Now, $"裁边",
|
||
$"(图像{scanPhotos0.photoIndex})-左图去重后：{mat0.Width}*{mat0.Height}，右图：{mat1.Width}*{mat1.Height}，" +
|
||
$"重复值：{Config.MiddleSuperposition}，孔洞：{Config.MarginHoleWidth},cm2px：{Config.cm2px_x},resizeWidth：{resizeWidth}", WarningEnum.Low, false);
|
||
errStep = 4;
|
||
|
||
//水平合并l
|
||
Mat mat = OpenCVUtil.mergeImage_sameSize(new Mat[] { mat0, mat1 });//这里相机反装，左右反转下
|
||
//AddTextEvent(DateTime.Now, $"裁边", $"(图像{scanPhotos0.photoIndex})-边缘宽度:(左图)={marginWidth0},(右图)={marginWidth1}; 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width + mat1.Width});合并后(去孔洞)：{mat.Width}*{mat.Height}", WarningEnum.Low, false);
|
||
AddTextEvent(DateTime.Now, $"裁边", $"(图像{scanPhotos0.photoIndex}); 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width + mat1.Width});合并后(去孔洞)：{mat.Width}*{mat.Height}", WarningEnum.Normal, false);
|
||
float widthRatio = mat.Width * 1.0f / resize.Width;//宽度比例
|
||
time += $"->图1+2合并({stopWatch.ElapsedMilliseconds})";
|
||
errStep = 5;
|
||
//门幅更新（含两侧孔洞）x,y cm
|
||
float faceWidthX_cm = (float)Math.Round((scanPhotos0.photoIndex + 1) * mat.Height * 1.0f / Config.cm2px_y, 2);
|
||
float faceWidthY_cm = (float)Math.Round((mat.Width + Config.MarginHoleWidth * 2) * 1.0f / Config.cm2px_x + Config.EdgeOffset, 2);
|
||
faceWidthX_cm = (float)Math.Round(faceWidthX_cm, 2);
|
||
faceWidthY_cm = (float)Math.Round(faceWidthY_cm, 2);
|
||
if (curRecord.FaceWidthMin == 0 || curRecord.FaceWidthMin > faceWidthY_cm)
|
||
curRecord.FaceWidthMin = faceWidthY_cm;
|
||
if (curRecord.FaceWidthMax < faceWidthY_cm)
|
||
curRecord.FaceWidthMax = faceWidthY_cm;
|
||
var point = new float[] { faceWidthX_cm, faceWidthY_cm };// new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm);
|
||
AddTextEvent(DateTime.Now, $"门幅", $"(图像{scanPhotos0.photoIndex})-({scanPhotos0.photoIndex})位置：{point[0]}; 幅宽：{point[1]}", WarningEnum.Normal, false);
|
||
curRecord.FacePointList.Add(point);
|
||
errStep = 6;
|
||
List<float[]> mfdata = new List<float[]>();
|
||
for (int i = 0; i < curRecord.FacePointList.Count; i++)
|
||
//foreach (var item in curRecord.FacePointList)
|
||
mfdata.Add(curRecord.FacePointList[i]);
|
||
reDrawFaceWidth(mfdata,
|
||
new double[] { 0, Math.Round(point[0] + 0.005f, 2) },
|
||
new double[] { curRecord.FaceWidthMin, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) });
|
||
errStep = 7;
|
||
time += $"->门幅刷新({stopWatch.ElapsedMilliseconds})";
|
||
//去除两侧孔洞（门幅计算时不能去除）
|
||
//if (Config.MarginHoleWidth > 0)
|
||
// mat = OpenCVUtil.cutImage(mat, Config.MarginHoleWidth, 0, mat.Width - Config.MarginHoleWidth * 2, mat.Height);
|
||
|
||
//计算速度
|
||
//
|
||
//
|
||
curRecord.TimeLen = pStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
|
||
#if JM
|
||
#else
|
||
double lenMi = Math.Round(faceWidthX_cm / 100, 2);
|
||
double stLen = lenMi;
|
||
curRecord.Len = lenMi;
|
||
#endif
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
#if JM
|
||
#else
|
||
this.lblLen.Text = $"{stLen}米";
|
||
this.lblSpeed.Text = $"速度：{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分";
|
||
#endif
|
||
this.uilbKF.Text = $"当前幅宽：{faceWidthY_cm}cm";
|
||
}));
|
||
#if JM
|
||
|
||
#endif
|
||
//
|
||
errStep = 9;
|
||
time += $"->速度刷新({stopWatch.ElapsedMilliseconds})";
|
||
//----缺陷队列
|
||
int oxw, oxh;
|
||
mat = OpenCVUtil.resize(mat, resize.Width, resize.Height, out oxw, out oxh);
|
||
AddTextEvent(DateTime.Now, $"图像处理", $"(图像{scanPhotos0.photoIndex})-合成图resize后:{mat.Width}*{mat.Height}-{oxw}*{oxh}", WarningEnum.Normal, false);
|
||
devContainer.libDefect.add(new Device.DefectLib.DefectTask()
|
||
{
|
||
modelName = curRecord.ProductInfo.ModelName,
|
||
record = curRecord,
|
||
bmp = mat,
|
||
bmpTag = mat.Clone(),
|
||
photoIndex = scanPhotos0.photoIndex,//0-n 首张必需为0，因下面计算长度是从0开始
|
||
widthRatio = widthRatio,
|
||
qualifiedLimitList = curRecord.ProductInfo.QualifiedLimitList,
|
||
finishEvent = callBackDefectEvent,
|
||
xw = oxw,
|
||
CurrDis = tscanPhotos1.CurrDis,
|
||
});
|
||
errStep = 10;
|
||
time += $"->加入瑕疵待检队列({stopWatch.ElapsedMilliseconds})";
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
curRecord.ScannerPhotoFinishCount++;//失败时不能因数量不一致无法保存
|
||
AddTextEvent(DateTime.Now, $"图像处理", $"异常({errStep})：(图像{scanPhotos0.photoIndex})-{ex.Message}", WarningEnum.High);
|
||
string dirPath = FileUtil.initFolder($"{Config.ImagePath}{curRecord.BatchId}_{curRecord.ReelId}\\Err\\");
|
||
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos0.mat).Save($"{dirPath}{scanPhotos0.photoIndex}_0_Step{errStep}.bmp", ImageFormat.Bmp);
|
||
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos1.mat).Save($"{dirPath}{scanPhotos1.photoIndex}_1_Step{errStep}.bmp", ImageFormat.Bmp);
|
||
}
|
||
finally
|
||
{
|
||
AddTextEvent(DateTime.Now, $"图像处理", $"(图像{scanPhotos0.photoIndex})-进度计时:{time}", WarningEnum.Normal, false);
|
||
scanPhotos0.mat.Dispose();
|
||
scanPhotos1.mat.Dispose();
|
||
scanPhotos0 = scanPhotos1 = null;
|
||
//System.GC.Collect();
|
||
}
|
||
}
|
||
}
|
||
Thread.Sleep(20);
|
||
} while (!isBreakProcessRun());
|
||
//暂停中断
|
||
//stopWatch.Stop();
|
||
pStopWatch.Stop();
|
||
//_isRuning = false;
|
||
}
|
||
#if Online_One
|
||
else
|
||
{
|
||
//防止内存爆满
|
||
AcquisitionMat tacq1 = _LinecamDev1.GetFrames(10);
|
||
AcquisitionMat tacq2 = _LinecamDev2.GetFrames(10);
|
||
}
|
||
#endif
|
||
Thread.Sleep(20);
|
||
}
|
||
catch (Exception e)
|
||
{
|
||
//_isRuning = false;
|
||
AddTextEvent(DateTime.Now, $"运行报警", $"流程运行出错{errStep}：" + e.Message , WarningEnum.High, true);
|
||
//Log("运行报警", $"流程运行出错{errStep}：" + e.Message + "\n", WarningEnum.High);
|
||
}
|
||
}
|
||
}
|
||
#endregion
|
||
|
||
#if NT
|
||
#else
|
||
/// <summary>
|
||
///
|
||
/// </summary>
|
||
/// <param name="num">1-n</param>
|
||
/// <param name="matone"></param>
|
||
/// <param name="devIndex"></param>
|
||
private void callBackScanMatEvent(int num, Mat matone, int devIndex) //ScanEvent
|
||
{
|
||
int errStep = 0;
|
||
try
|
||
{
|
||
if (Config.Camer_Name == CamerDevNameEnum.埃科)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"拍照", $"采集卡({devIndex}),图像({num})", WarningEnum.Normal, false);
|
||
Cv2.Flip(matone, matone, FlipMode.XY);//翻转
|
||
|
||
this.BeginInvoke(new Action(() =>
|
||
{
|
||
Bitmap bitmap = BitmapConverter.ToBitmap(matone);
|
||
//bitmap.Save($"d:\\{devIndex}_{num}.bmp", ImageFormat.Bmp);
|
||
//显示图片
|
||
if (devIndex == 0)
|
||
{
|
||
picScanner2.Image = bitmap;
|
||
picScanner2.Refresh();
|
||
}
|
||
else
|
||
{
|
||
picScanner1.Image = bitmap;
|
||
picScanner1.Refresh();
|
||
}
|
||
}));
|
||
//裁边
|
||
Stopwatch stopWatch = new Stopwatch();
|
||
stopWatch.Start();
|
||
int marginWidth;
|
||
matone = OpenCVUtil.getMaxInsetRect2(matone, devIndex == 1?true:false, Config.MarginHoleWidth, out marginWidth);
|
||
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后：{mat0.Width}*{mat0.Height}");
|
||
errStep = 55;
|
||
string time = $"dev{devIndex}-图{num}裁边({stopWatch.ElapsedMilliseconds})";
|
||
AddTextEvent(DateTime.Now, $"拍照", time, WarningEnum.Normal, false);
|
||
}
|
||
errStep = 1;
|
||
if (!devContainer.state || (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停))
|
||
{
|
||
matone.Dispose();
|
||
return;
|
||
}
|
||
errStep = 2;
|
||
lock (lockCurrKey)
|
||
{
|
||
if (currKey == 0 || !htTask.ContainsKey(currKey))
|
||
{
|
||
lock (lockScanPhoto)
|
||
{
|
||
if (scanPhotos[0] != null || scanPhotos[1] != null)
|
||
scanPhotos[0] = scanPhotos[1] = scanPhotos[2] = null;
|
||
}
|
||
matone.Dispose();
|
||
AddTextEvent(DateTime.Now, $"拍照", $"(图像{num})-未扫码，采集卡({devIndex})，图像丢弃！", WarningEnum.Low);
|
||
return;
|
||
}
|
||
}
|
||
errStep = 3;
|
||
Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
|
||
Device.PhotoLib.PhotoTask task;
|
||
Mat myMat = matone;//.Clone();
|
||
AddTextEvent(DateTime.Now, $"拍照", $"(图像{num})-采集卡({devIndex}),size:({myMat.Width}*{myMat.Height})({(myMat == null ? "A" : "B")})", WarningEnum.Low, false);
|
||
//AddTextEvent(DateTime.Now,"拍照", $"Dev={devIndex},图像{num}-2");
|
||
lock (lockScanPhoto)//多线程操作
|
||
{
|
||
if (scanPhotos[2] != null && scanPhotos[2].photoIndex == num)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"拍照", $"相机图像不同步，急停中止（需停机重新开始，不可继续）！！！", WarningEnum.High);
|
||
warning(WarningEnum.High);
|
||
//重置...
|
||
}
|
||
if (scanPhotos[devIndex] != null) //添加一张容错
|
||
{
|
||
//AddTextEvent(DateTime.Now, $"拍照", $"(图像{num})-采集卡({devIndex}) 容错一张图到队列！", WarningEnum.Low);
|
||
AddTextEvent(DateTime.Now, $"拍照", $"(图像{num})-采集卡({devIndex}) 容错一张图到队列！");
|
||
scanPhotos[2] = new ScanPhotoInfo(devIndex, num, myMat);
|
||
return;
|
||
}
|
||
errStep = 4;
|
||
//--
|
||
scanPhotos[devIndex] = new ScanPhotoInfo(devIndex, num, myMat);
|
||
if (scanPhotos[0] == null || scanPhotos[1] == null)
|
||
return;
|
||
|
||
//curRecord置新时，相机里最后一张图还是上次的计数器devIndex累计
|
||
if (curRecord.ScannerPhotoCount == 0 && num >= 1)
|
||
{
|
||
devContainer.devCamer1.resetScanIndex();
|
||
devContainer.devCamer2.resetScanIndex();
|
||
scanPhotos[0].photoIndex = scanPhotos[1].photoIndex = 0;
|
||
if (scanPhotos[2] != null)
|
||
scanPhotos[2].photoIndex = 1;
|
||
AddTextEvent(DateTime.Now, $"拍照", $"新任务开始，Dev={devIndex},图像({num})重置为图像(0)");
|
||
}
|
||
task = new Device.PhotoLib.PhotoTask()
|
||
{
|
||
scanPhotos0 = scanPhotos[0],
|
||
scanPhotos1 = scanPhotos[1],
|
||
};
|
||
scanPhotos[0] = scanPhotos[1] = null;
|
||
if (scanPhotos[2] != null)//容错图前移到正常位置
|
||
{
|
||
AddTextEvent(DateTime.Now, $"拍照", $"(图像{scanPhotos[2].photoIndex})-采集卡({scanPhotos[2].devIndex}) 容错队列图前移。");
|
||
scanPhotos[scanPhotos[2].devIndex] = scanPhotos[2];
|
||
scanPhotos[2] = null;
|
||
}
|
||
curRecord.ScannerPhotoCount++;
|
||
errStep = 5;
|
||
}
|
||
if (task.scanPhotos0 != null && task.scanPhotos1 != null)
|
||
{
|
||
var scanPhoto = task.scanPhotos0 as ScanPhotoInfo;
|
||
AddTextEvent(DateTime.Now, $"拍照", $"待处理图像队列:{curRecord.ScannerPhotoCount - curRecord.ScannerPhotoFinishCount}张", WarningEnum.Normal, false);
|
||
task.record = curRecord;
|
||
task.finishEvent = callBackPhotoEvent;
|
||
devContainer.libPhoto.add(task);
|
||
AddTextEvent(DateTime.Now, $"拍照", $"Dev={devIndex},图像{scanPhoto.photoIndex},已加入图像处理队列", WarningEnum.Normal, false);
|
||
}
|
||
//长度剩余提醒
|
||
if (Config.residueWarnningLen > 0 && curRecord.ErpLen > 0 && Config.residueWarnningLen >= curRecord.ErpLen - curRecord.Len)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"告警", $"已达剩余长度不足提醒!({curRecord.ErpLen - curRecord.Len}<={Config.residueWarnningLen})", WarningEnum.High);
|
||
|
||
#region 剩余提示暂停
|
||
if (!_residueWarnningLenStop)
|
||
{
|
||
_residueWarnningLenStop = true;
|
||
AddTextEvent(DateTime.Now, $"暂停", $"已达剩余长度不足提醒!({curRecord.ErpLen - curRecord.Len}<={Config.residueWarnningLen}),进入暂停。");
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
//warning(WarningEnum.Low, true);//暂停
|
||
MessageBox.Show($"已达剩余长度不足提醒!({curRecord.ErpLen - curRecord.Len}<={Config.residueWarnningLen}),进入暂停。", "警告",MessageBoxButtons.OK, MessageBoxIcon.Warning);
|
||
}));
|
||
}
|
||
#endregion
|
||
}
|
||
errStep = 6;
|
||
//厚度检测提示
|
||
if (curRecord.ProductInfo.OpenThicknessDetection)
|
||
{
|
||
if ((curRecord.Len - ThnDieLen) > curRecord.ProductInfo.ThicknessDetectionStopDis)
|
||
{
|
||
ThnDieLen = curRecord.Len;
|
||
AddTextEvent(DateTime.Now, $"厚度检测", $"位置：{curRecord.Len}; 上次位置：{ThnDieLen}");
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
//devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
//devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
}
|
||
}
|
||
//
|
||
|
||
if (task.scanPhotos0 != null && task.scanPhotos1 != null)
|
||
{
|
||
var scanPhoto = task.scanPhotos0 as ScanPhotoInfo;
|
||
curRecord.dicPhoto_Defect.TryAdd(scanPhoto.photoIndex, false);//加入索引，默认无瑕疵
|
||
AddTextEvent(DateTime.Now, $"拍照", $"图像索引:{scanPhoto.photoIndex}，标识数:{curRecord.dicPhoto_Defect.Count}", WarningEnum.Normal, false);
|
||
errStep = 7;
|
||
//暂停:瑕疵二次判断
|
||
if (this.defectPauseForUser)
|
||
{
|
||
int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount;
|
||
AddTextEvent(DateTime.Now, $"拍照", $"Dev={devIndex},图像{scanPhoto.photoIndex} {liPhotoIndex}={scanPhoto.photoIndex}-{Config.defectPauseSkipPhotoCount}；", WarningEnum.Normal, false);
|
||
if (liPhotoIndex >= 0 && curRecord.dicPhoto_Defect[liPhotoIndex])
|
||
{
|
||
|
||
errStep = 8;
|
||
for (int fi = 0; fi < 3; fi++)
|
||
{
|
||
//循环等待数据后期处理完成
|
||
Thread.Sleep(500);
|
||
List<DefectInfo> lstEditDefect = curRecord.DefectInfoList.Where(m => m.PhotoIndex == liPhotoIndex).ToList();
|
||
AddTextEvent(DateTime.Now, $"暂停", $"(图像{liPhotoIndex})已达观察台，瑕疵二次判断=》({string.Join(",", lstEditDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", curRecord.ProductInfo.DefectPauseOption.ToArray())})中。");
|
||
//瑕疵选项过滤
|
||
if (Config.OpenHalconDefect || curRecord.ProductInfo.DefectPauseOption.Count == 0 || lstEditDefect.Where(x => curRecord.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
|
||
{
|
||
//暂停
|
||
AddTextEvent(DateTime.Now, $"暂停", $"(图像{liPhotoIndex})需瑕疵二次判断，已达观察台，进入暂停。");
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
if (Config.OpenBeep)
|
||
{
|
||
Task.Run(async () =>
|
||
{
|
||
devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime);
|
||
await Task.Delay(5);
|
||
});
|
||
}
|
||
|
||
}
|
||
errStep = 9;
|
||
//不能使用同步Invoke方式，会使相机超时丢帧
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
int liDefectCount = lstEditDefect.Count;
|
||
FHome_Defect frmDefect = new FHome_Defect(lstEditDefect, defectTag[liPhotoIndex]);
|
||
if (frmDefect.ShowDialog() == DialogResult.OK)
|
||
{
|
||
defectTag.Remove(liPhotoIndex);
|
||
string oldCode;
|
||
for (int i = 0; i < this.uiDataGridView1.Rows.Count; i++)
|
||
{
|
||
if ((int)this.uiDataGridView1.Rows[i].Cells["colIndex"].Value != liPhotoIndex)
|
||
continue;
|
||
|
||
long uid = (long)this.uiDataGridView1.Rows[i].Cells["colUid"].Value;
|
||
foreach (var row in lstEditDefect)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称,{uid} {row.uid}", WarningEnum.Low, false);
|
||
if (row.uid == uid)
|
||
{
|
||
oldCode = this.uiDataGridView1.Rows[i].Cells["colCode"].Value.ToString();
|
||
AddTextEvent(DateTime.Now, $"暂停", $"修改第({i + 1})行瑕疵名称 ({this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value})->({row.Name})");
|
||
this.uiDataGridView1.Rows[i].Cells["colCode"].Value = row.Code;
|
||
this.uiDataGridView1.Rows[i].Cells["colDefectName"].Value = row.Name;
|
||
//this.uiDataGridView1.Refresh();
|
||
if (!string.IsNullOrWhiteSpace(row.TagFilePath))
|
||
File.Move(row.TagFilePath, row.TagFilePath.Replace($"_类别{oldCode}", $"_类别{row.Code}"));//
|
||
break;
|
||
}
|
||
}
|
||
foreach (var item in frmDefect.lstDel)
|
||
{
|
||
if (item.uid == uid)
|
||
{
|
||
this.uiDataGridView1.Rows.RemoveAt(i);
|
||
i--;
|
||
break;
|
||
}
|
||
}
|
||
}
|
||
foreach (var item in frmDefect.lstDel)
|
||
{
|
||
curRecord.DefectInfoList.Remove(item);
|
||
//删除忽略瑕疵小图
|
||
//if (!string.IsNullOrWhiteSpace(item.TagFilePath))
|
||
// File.Delete(item.TagFilePath);
|
||
}
|
||
|
||
//double len = (double)this.lblLen.Tag;
|
||
//this.reDrawDefectPoints(curRecord.DefectInfoList, new double[] { 0, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) }, new double[] { 0, len });
|
||
AddTextEvent(DateTime.Now, $"二次检测", $"本次忽略{frmDefect.lstDel.Count}个瑕疵，本张图由{liDefectCount} -> {lstEditDefect.Count}，总数{curRecord.DefectInfoList.Count}");
|
||
}
|
||
this.uiMiniPagination1.TotalCount = curRecord.DefectTotalCount = curRecord.DefectInfoList.Count;
|
||
//
|
||
//double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y + 0.005f, 2);
|
||
this.reDrawDefectPoints(curRecord.DefectInfoList);
|
||
errStep = 10;
|
||
//自动继续运行设备(这里临时暂停后不能再急停，否则无法继续)
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.runDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
if (!compareIOInput(CMDName.暂停按钮))
|
||
{
|
||
devContainer.io_output(CMDName.绿灯输出);
|
||
devContainer.io_output(CMDName.黄灯输出, false, true, 0);
|
||
this.devContainer.devIOCard.writeBitState(0, 0, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 0, false);
|
||
});
|
||
}
|
||
}
|
||
}));
|
||
break;
|
||
}
|
||
}
|
||
}
|
||
}
|
||
errStep = 10;
|
||
//以下判定放置于二次判定之后，因为二次判定可能会忽略部分检测项！！
|
||
|
||
//暂停：缺陷超标
|
||
//每百米告警判断？？？在此还是在收到新照片时触发？？？
|
||
if (curRecord.ProductInfo.DefectCountLimit > 0 && curRecord.DefectTotalCount >= curRecord.ProductInfo.DefectCountLimit && curRecord.DefectInfoList != null)
|
||
{
|
||
int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
|
||
int compLen = 100 * 100;//每百米 to cm
|
||
int compCount = compLen * Config.cm2px_y / scanPhoto.mat.Height; //100m图像张数
|
||
//从上次告警后重新开始计算长度及数量
|
||
int defectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndex && m.PhotoIndex >= (liPhotoIndex + 1 - compCount) && m.PhotoIndex <= liPhotoIndex).Count();
|
||
if (defectCount >= curRecord.ProductInfo.DefectCountLimit)
|
||
{
|
||
curRecord.preWarningPhotoIndex = liPhotoIndex + 1;
|
||
AddTextEvent(DateTime.Now, $"告警", $"每百米瑕疵数量达到阈值!({defectCount}>={curRecord.ProductInfo.DefectCountLimit})", WarningEnum.High);
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
}
|
||
errStep = 11;
|
||
|
||
}
|
||
//暂停：每个缺陷项不同长度检测数量报警
|
||
if (curRecord.DefectTotalCount > 0 && curRecord.DefectInfoList != null)
|
||
{
|
||
#if true
|
||
//按缺陷计算没X米多少缺陷报警
|
||
for (int i = 0; i < curRecord.ProductInfo.QualifiedLimitList.Count; i++)
|
||
{
|
||
var defectWarn = curRecord.ProductInfo.QualifiedLimitList[i];
|
||
if (defectWarn.DefectWarnLength > 0 || defectWarn.DefectWarnCnt > 0)
|
||
{
|
||
errStep = 12;
|
||
int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
|
||
int warnLen = defectWarn.DefectWarnLength * 100;//每米 to cm
|
||
int warnCount = warnLen * Config.cm2px_y / scanPhoto.mat.Height; //计算图像张数
|
||
//从上次告警后重新开始计算长度及数量
|
||
int warnDefectCount = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preWarningPhotoIndexByLabel[i] && m.PhotoIndex >= (liPhotoIndex + 1 - warnCount) && m.PhotoIndex <= liPhotoIndex).Count();
|
||
if (warnDefectCount >= defectWarn.DefectWarnCnt)
|
||
{
|
||
curRecord.preWarningPhotoIndexByLabel[i] = liPhotoIndex + 1;
|
||
AddTextEvent(DateTime.Now, $"告警", $"每{defectWarn.DefectWarnLength}米{Config.getDefectName(defectWarn.Code)}瑕疵数量达到阈值!({warnDefectCount}>={defectWarn.DefectWarnCnt})", WarningEnum.High);
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
}
|
||
}
|
||
}
|
||
#endif
|
||
}
|
||
#if false
|
||
//暂停：按等级分卷
|
||
if (curRecord.DefectTotalCount > 0 && curRecord.ProductInfo.GradeLimitList != null && curRecord.ProductInfo.GradeLimitList.Count > 0 && curRecord.DefectInfoList != null)
|
||
{
|
||
errStep = 13;
|
||
//按缺陷计算每X米多少缺陷分等级
|
||
for (int i = 0; i < curRecord.ProductInfo.GradeLimitList.Count; i++)
|
||
{
|
||
if (curRecord.ProductInfo.GradeLimitList[i].JudgeLength > 0)
|
||
{
|
||
errStep = 14;
|
||
int liPhotoIndex = scanPhoto.photoIndex - Config.defectPauseSkipPhotoCount; //二次判定完的图片index
|
||
double GrageLen = curRecord.ProductInfo.GradeLimitList[i].JudgeLength * 100;//每米 to cm
|
||
int warnCount = (int)(GrageLen * Config.cm2px_y) / scanPhoto.mat.Height; //计算图像张数
|
||
|
||
if (curRecord.GradeDifferentiateInfoList == null)
|
||
{
|
||
curRecord.GradeDifferentiateInfoList = new List<GradeDifferentiateInfo>();
|
||
}
|
||
GradeLimit item = curRecord.ProductInfo.GradeLimitList[i];
|
||
|
||
GradeDifferentiateInfo differentiateInfo = new GradeDifferentiateInfo();
|
||
//从上次告警后重新开始计算长度及数量
|
||
var allFind = curRecord.DefectInfoList.Where(m => m.PhotoIndex >= curRecord.preGradePhotoIndexByGradeIndex && m.PhotoIndex >= (liPhotoIndex + 1 - warnCount) && m.PhotoIndex <= liPhotoIndex).ToList();
|
||
int warnDefectCount = 0;
|
||
if (item.Code == "All")
|
||
warnDefectCount = allFind.Count();
|
||
else
|
||
{
|
||
warnDefectCount = allFind.Where(m => m.Code == item.Code).Count();
|
||
}
|
||
int GradeCount = 0;
|
||
if (item.E > 0 && warnDefectCount > item.E)
|
||
{
|
||
GradeCount = item.E;
|
||
differentiateInfo.GradeCode = "E";
|
||
}
|
||
else if (item.D > 0 && warnDefectCount > item.D)
|
||
{
|
||
GradeCount = item.D;
|
||
differentiateInfo.GradeCode = "D";
|
||
}
|
||
else if (item.C > 0 && warnDefectCount > item.C)
|
||
{
|
||
GradeCount = item.C;
|
||
differentiateInfo.GradeCode = "C";
|
||
}
|
||
else if (item.B > 0 && warnDefectCount > item.B)
|
||
{
|
||
GradeCount = item.B;
|
||
differentiateInfo.GradeCode = "B";
|
||
}
|
||
else if (item.A > 0 && warnDefectCount > item.A)
|
||
{
|
||
GradeCount = item.A;
|
||
differentiateInfo.GradeCode = "A";
|
||
}
|
||
else
|
||
{
|
||
//不需要分级,下一条
|
||
continue;
|
||
}
|
||
|
||
differentiateInfo.UseGradeLimit = item;
|
||
differentiateInfo.DefectCnt = warnDefectCount;
|
||
differentiateInfo.StartPhotoIndex = allFind.Min(x => x.PhotoIndex);
|
||
differentiateInfo.EndPhotoIndex = allFind.Max(x => x.PhotoIndex);
|
||
differentiateInfo.StartY = allFind.Min(x => x.CentreY) / 100 - OffsetCut;
|
||
differentiateInfo.EndY = allFind.Max(x => x.CentreY) / 100 + OffsetCut;
|
||
differentiateInfo.CutLen = differentiateInfo.EndY - differentiateInfo.StartY;
|
||
//记录新的判定开始位置
|
||
curRecord.preGradePhotoIndexByGradeIndex = liPhotoIndex + 1;
|
||
AddTextEvent(DateTime.Now, $"提示", $"每{curRecord.ProductInfo.GradeLimitList[i].JudgeLength}米,瑕疵数量达到分级阈值!({warnDefectCount}>={GradeCount})", WarningEnum.Low);
|
||
curRecord.GradeDifferentiateInfoList.Add(differentiateInfo);
|
||
//标记裁切位置
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
reDrawDefectPointsAndCut(differentiateInfo.StartY, differentiateInfo.EndY, differentiateInfo.GradeCode);
|
||
}));
|
||
//裁切暂停提示
|
||
if (curRecord.ProductInfo.IsHintCutting)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"提示", $"裁切 起始{differentiateInfo.StartY}-终点{differentiateInfo.EndY}", WarningEnum.Low);
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
}
|
||
|
||
}
|
||
}
|
||
}
|
||
#endif
|
||
|
||
errStep = 21;
|
||
Application.DoEvents();
|
||
}
|
||
}
|
||
catch (Exception e)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"拍照", $"errStep:{errStep}-{e.Message}", WarningEnum.High);
|
||
}
|
||
}
|
||
/// <summary>
|
||
/// 相机图片合并预处理
|
||
/// </summary>
|
||
/// <param name="task"></param>
|
||
private void callBackPhotoEvent(Device.PhotoLib.PhotoTask task)
|
||
{
|
||
int errStep = 0;
|
||
Records curRecord = task.record;
|
||
ScanPhotoInfo scanPhotos0 = task.scanPhotos0 as ScanPhotoInfo;
|
||
ScanPhotoInfo scanPhotos1 = task.scanPhotos1 as ScanPhotoInfo;
|
||
Stopwatch stopWatch = new Stopwatch();
|
||
|
||
AddTextEvent(DateTime.Now,$"图像处理", $"图像{scanPhotos0.photoIndex}，ThreadId={Thread.CurrentThread.ManagedThreadId}", WarningEnum.Low, false);
|
||
string time = "";
|
||
stopWatch.Start();
|
||
try
|
||
{
|
||
if (scanPhotos0.mat.Height != scanPhotos1.mat.Height)
|
||
{
|
||
int xw, xh;
|
||
AddTextEvent(DateTime.Now,$"警告", $"两相机采集图高度不一致({scanPhotos0.photoIndex}),dev1.Height={scanPhotos0.mat.Height},dev2.Height={scanPhotos1.mat.Height},重新resize...", WarningEnum.Low);
|
||
if (scanPhotos0.mat.Height > scanPhotos1.mat.Height)
|
||
scanPhotos1.mat = OpenCVUtil.resize(scanPhotos1.mat, scanPhotos0.mat.Width, scanPhotos0.mat.Height,out xw, out xh);
|
||
else
|
||
scanPhotos0.mat = OpenCVUtil.resize(scanPhotos0.mat, scanPhotos1.mat.Width, scanPhotos1.mat.Height, out xw, out xh);
|
||
}
|
||
//saveMatTest(scanPhotos0.mat, 1);
|
||
//saveMatTest(scanPhotos1.mat, 2);
|
||
//反转+相机索引调换
|
||
Mat mat0 = scanPhotos1.mat;
|
||
Mat mat1 = scanPhotos0.mat;
|
||
#if false //去除不需要
|
||
if (Config.ScannerReversalX)
|
||
{
|
||
Cv2.Flip(mat0, mat0, FlipMode.X);
|
||
errStep = 1;
|
||
Cv2.Flip(mat1, mat1, FlipMode.X);
|
||
time += $"X翻转({stopWatch.ElapsedMilliseconds})";
|
||
}
|
||
if (Config.ScannerReversalY)
|
||
{
|
||
Cv2.Flip(mat0, mat0, FlipMode.Y);
|
||
errStep = 2;
|
||
Cv2.Flip(mat1, mat1, FlipMode.Y);
|
||
time += $"Y翻转({stopWatch.ElapsedMilliseconds})";
|
||
}
|
||
#endif
|
||
firstTest = false;
|
||
//记录resize大小
|
||
//var resize = new System.Drawing.Size(mat0.Width * 2, mat0.Height);
|
||
int resizeWidth = devContainer.libDefect.GetWidthForResize(mat0.Width+ mat1.Width - Config.MiddleSuperposition);
|
||
if (resizeWidth == 0)
|
||
throw new Exception("GetWidthForResize result 0 失败!");
|
||
var resize = new System.Drawing.Size(resizeWidth, 4096);//固定8192*2张*4096
|
||
//裁边，两侧和中间重合部分
|
||
if (Config.MiddleSuperposition > 0)//中间重合部分
|
||
{
|
||
errStep = 3;
|
||
int width = mat0.Width - Config.MiddleSuperposition /2 ;
|
||
mat0 = OpenCVUtil.cutImage(mat0, 0, 0, width, mat0.Height);
|
||
time += $"->图1去重({stopWatch.ElapsedMilliseconds})";
|
||
|
||
width = mat1.Width - Config.MiddleSuperposition / 2;
|
||
mat1 = OpenCVUtil.cutImage(mat1, Config.MiddleSuperposition / 2, 0, width, mat1.Height);
|
||
time += $"->图2去重({stopWatch.ElapsedMilliseconds})";
|
||
}
|
||
AddTextEvent(DateTime.Now,$"裁边",
|
||
$"(图像{scanPhotos0.photoIndex})-左图去重后：{mat0.Width}*{mat0.Height}，右图：{mat1.Width}*{mat1.Height}，" +
|
||
$"重复值：{Config.MiddleSuperposition}，孔洞：{Config.MarginHoleWidth},cm2px：{Config.cm2px_x},resizeWidth：{resizeWidth}", WarningEnum.Low, false);
|
||
errStep = 4;
|
||
#if false
|
||
//mat0 = OpenCVUtil.getMaxInsetRect(mat0);
|
||
int marginWidth0, marginWidth1;
|
||
mat0 = OpenCVUtil.getMaxInsetRect2(mat0, true, Config.MarginHoleWidth,out marginWidth0);
|
||
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图0裁边后：{mat0.Width}*{mat0.Height}");
|
||
errStep = 5;
|
||
time += $"->图1裁边({stopWatch.ElapsedMilliseconds})";
|
||
//mat1 = OpenCVUtil.getMaxInsetRect(mat1);
|
||
mat1 = OpenCVUtil.getMaxInsetRect2(mat1,false, Config.MarginHoleWidth, out marginWidth1);
|
||
//AddTextEvent(DateTime.Now,"裁边", $"(图像{scanPhotos0.photoIndex})-图1裁边后：{mat1.Width}*{mat1.Height}");
|
||
errStep = 6;
|
||
time += $"->图2裁边({stopWatch.ElapsedMilliseconds})";
|
||
#endif
|
||
//水平合并l
|
||
Mat mat = OpenCVUtil.mergeImage_sameSize(new Mat[] { mat0, mat1 });//这里相机反装，左右反转下
|
||
//AddTextEvent(DateTime.Now, $"裁边", $"(图像{scanPhotos0.photoIndex})-边缘宽度:(左图)={marginWidth0},(右图)={marginWidth1}; 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width + mat1.Width});合并后(去孔洞)：{mat.Width}*{mat.Height}", WarningEnum.Low, false);
|
||
AddTextEvent(DateTime.Now, $"裁边", $"(图像{scanPhotos0.photoIndex}); 裁边去孔洞后:({mat0.Width}+{mat1.Width}={mat0.Width + mat1.Width});合并后(去孔洞)：{mat.Width}*{mat.Height}", WarningEnum.Normal, false);
|
||
float widthRatio = mat.Width * 1.0f / resize.Width;//宽度比例
|
||
time += $"->图1+2合并({stopWatch.ElapsedMilliseconds})";
|
||
|
||
//门幅更新（含两侧孔洞）x,y cm
|
||
float faceWidthX_cm = (float)Math.Round((scanPhotos0.photoIndex+1) * mat.Height * 1.0f / Config.cm2px_y,2);
|
||
float faceWidthY_cm = (float)Math.Round((mat.Width + Config.MarginHoleWidth * 2) * 1.0f / Config.cm2px_x, 2);
|
||
faceWidthX_cm = (float)Math.Round(faceWidthX_cm, 2);
|
||
faceWidthY_cm = (float)Math.Round(faceWidthY_cm, 2);
|
||
if (curRecord.FaceWidthMin==0 || curRecord.FaceWidthMin > faceWidthY_cm)
|
||
curRecord.FaceWidthMin = faceWidthY_cm;
|
||
if (curRecord.FaceWidthMax < faceWidthY_cm)
|
||
curRecord.FaceWidthMax = faceWidthY_cm;
|
||
var point = new float[] { faceWidthX_cm, faceWidthY_cm };// new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm);
|
||
AddTextEvent(DateTime.Now,$"门幅", $"(图像{scanPhotos0.photoIndex})-({scanPhotos0.photoIndex})位置：{point[0]}; 幅宽：{point[1]}", WarningEnum.Normal, false);
|
||
curRecord.FacePointList.Add(point);
|
||
|
||
List<float[]> mfdata = new List<float[]>();
|
||
for (int i = 0;i< curRecord.FacePointList.Count;i++)
|
||
//foreach (var item in curRecord.FacePointList)
|
||
mfdata.Add(curRecord.FacePointList[i]);
|
||
reDrawFaceWidth(mfdata,
|
||
new double[] { 0, Math.Round(point[0] + 0.005f, 2) },
|
||
new double[] { curRecord.FaceWidthMin, Math.Round(curRecord.FaceWidthMax + 0.005f, 2) });
|
||
errStep = 7;
|
||
time += $"->门幅刷新({stopWatch.ElapsedMilliseconds})";
|
||
//去除两侧孔洞（门幅计算时不能去除）
|
||
//if (Config.MarginHoleWidth > 0)
|
||
// mat = OpenCVUtil.cutImage(mat, Config.MarginHoleWidth, 0, mat.Width - Config.MarginHoleWidth * 2, mat.Height);
|
||
|
||
//计算速度
|
||
double lenMi = Math.Round(faceWidthX_cm / 100, 2);
|
||
curRecord.Len = lenMi;
|
||
curRecord.TimeLen= pStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
|
||
#if JM
|
||
double stLen = devContainer.GetLength();
|
||
curRecord.Len = stLen;
|
||
#else
|
||
double stLen = lenMi;
|
||
#endif
|
||
//ptTime = ptStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
//double sstLen = devContainer.GetLength();
|
||
ptTime = ptStopWatch.ElapsedMilliseconds / 1000.0d / 60.0d;//总时间 分
|
||
AddTextEvent(DateTime.Now, $"记录", $"(计米{stLen}米)，时间：{ptTime}分; 速度：{Math.Round((stLen - ptLen) / ptTime, 2)}米/分", WarningEnum.Normal, false);
|
||
|
||
this.lblLen.Text = $"{stLen}米";//$"{lenMi}米";
|
||
this.lblLen.Tag = faceWidthX_cm;
|
||
#if JM
|
||
this.lblSpeed.Text = $"速度：{Math.Round((stLen - ptLen) / ptTime, 2)}米/分";//$"速度：{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分";
|
||
#else
|
||
this.lblSpeed.Text = $"速度：{Math.Round(lenMi / curRecord.TimeLen, 2)}米/分";
|
||
#endif
|
||
this.uilbKF.Text = $"当前幅宽：{faceWidthY_cm}cm";
|
||
|
||
ptLen = stLen;
|
||
ptStopWatch.Restart();//重新计时
|
||
}));
|
||
|
||
|
||
//
|
||
errStep = 9;
|
||
time += $"->速度刷新({stopWatch.ElapsedMilliseconds})";
|
||
//----缺陷队列
|
||
int oxw, oxh;
|
||
mat = OpenCVUtil.resize(mat, resize.Width, resize.Height, out oxw, out oxh);
|
||
AddTextEvent(DateTime.Now,$"图像处理", $"(图像{scanPhotos0.photoIndex})-合成图resize后:{mat.Width}*{mat.Height}-{oxw}*{oxh}", WarningEnum.Normal, false);
|
||
devContainer.libDefect.add(new Device.DefectLib.DefectTask()
|
||
{
|
||
modelName= curRecord.ProductInfo.ModelName,
|
||
record = curRecord,
|
||
bmp = mat,
|
||
bmpTag = mat.Clone(),
|
||
photoIndex = scanPhotos0.photoIndex,//0-n 首张必需为0，因下面计算长度是从0开始
|
||
widthRatio = widthRatio,
|
||
qualifiedLimitList = curRecord.ProductInfo.QualifiedLimitList,
|
||
finishEvent = callBackDefectEvent,
|
||
xw = oxw,
|
||
});
|
||
errStep = 10;
|
||
time += $"->加入瑕疵待检队列({stopWatch.ElapsedMilliseconds})";
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
curRecord.ScannerPhotoFinishCount++;//失败时不能因数量不一致无法保存
|
||
AddTextEvent(DateTime.Now,$"图像处理", $"异常({errStep})：(图像{scanPhotos0.photoIndex})-{ex.Message}", WarningEnum.High);
|
||
string dirPath = FileUtil.initFolder($"{Config.ImagePath}{curRecord.BatchId}_{curRecord.ReelId}\\Err\\");
|
||
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos0.mat).Save($"{dirPath}{scanPhotos0.photoIndex}_0_Step{errStep}.bmp", ImageFormat.Bmp);
|
||
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(scanPhotos1.mat).Save($"{dirPath}{scanPhotos1.photoIndex}_1_Step{errStep}.bmp", ImageFormat.Bmp);
|
||
}
|
||
finally
|
||
{
|
||
AddTextEvent(DateTime.Now,$"图像处理", $"(图像{scanPhotos0.photoIndex})-进度计时:{time}", WarningEnum.Normal, false);
|
||
scanPhotos0.mat.Dispose();
|
||
scanPhotos1.mat.Dispose();
|
||
scanPhotos0 = scanPhotos1 = null;
|
||
task = null;
|
||
//System.GC.Collect();
|
||
}
|
||
}
|
||
#endif
|
||
/// <summary>
|
||
/// 处理完成回调
|
||
/// </summary>
|
||
/// <param name="res"></param>
|
||
private void callBackDefectEvent(Device.DefectLib.DefectTask res)
|
||
{
|
||
{
|
||
int step = 0;
|
||
try
|
||
{
|
||
AddTextEvent(DateTime.Now,$"检测完成", $"图像队列:{res.record.ScannerPhotoFinishCount+1}/{res.record.ScannerPhotoCount} (图像{res.photoIndex})检测结果:{res.isSucceed}", WarningEnum.Normal, false);
|
||
string dirPath = FileUtil.initFolder($"{Config.ImagePath}{res.record.BatchId}_{res.record.ReelId}_{StartTime}\\");
|
||
string dirSourcePath = FileUtil.initFolder($"{Config.ImagePath}{res.record.BatchId}_{res.record.ReelId}_{StartTime}\\源图\\");
|
||
//Cv2.Flip(res.bmp, res.bmp, FlipMode.XY);//翻转
|
||
if (Config.IsSaveAllImage)//保存所有原图
|
||
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp);
|
||
|
||
if (res.isSucceed)
|
||
{
|
||
step = 1;
|
||
AddTextEvent(DateTime.Now,$"检测完成", $"(图像{res.photoIndex})-瑕疵检测完成，共{res.excelTable.Rows.Count}个瑕疵！各环节用时:{string.Join(",",res.stopwatch)}", WarningEnum.Normal, false);
|
||
//AddTextEvent(DateTime.Now,$"打标完成", $"第 ({res.photoIndex}) 张照片，计算过程：{res.resultInfo}");
|
||
//if (!Config.IsSaveAllImage && Config.IsSaveDefectSourceImage)
|
||
// OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp);
|
||
|
||
step = 2;
|
||
if (res.excelTable.Rows.Count > 0)
|
||
{
|
||
res.record.dicPhoto_Defect[res.photoIndex] = true;//改为此图有瑕疵
|
||
//有瑕疵打标图必需保存 Jpeg
|
||
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmpTag).Save($"{dirPath}{res.photoIndex}_tag.jpg", ImageFormat.Jpeg);
|
||
if (!Config.IsSaveAllImage && Config.IsSaveDefectSourceImage)
|
||
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.bmp).Save($"{dirSourcePath}{res.photoIndex}.bmp", ImageFormat.Bmp);
|
||
step = 3;
|
||
res.record.DefectTotalCount += res.excelTable.Rows.Count;
|
||
if (res.record.DefectInfoList == null)
|
||
res.record.DefectInfoList = new List<DefectInfo>();
|
||
|
||
step = 4;
|
||
JObject defectNameInfo;
|
||
DefectInfo defectInfo=null;
|
||
List<object[]> dataRowlist=new List<object[]>();
|
||
long preTicks = pStopWatch.ElapsedMilliseconds;// DateTime.Now.Ticks;
|
||
List<DefectInfo> tempDefect = new List<DefectInfo>();
|
||
|
||
string currentDate = DateTime.Now.ToString("HHmmssfff"); //"yyyyMMddHHmmssfff:ffffff"
|
||
Image LastImg = BitmapConverter.ToBitmap(res.lstDefectBmp[0]);
|
||
for (int i = 0; i < res.lstDefectBmp.Count; i++)
|
||
{
|
||
step = 5 + i * 10;
|
||
string imgid = currentDate + i.ToString("000");
|
||
defectNameInfo = Config.getDefectItem(res.modelName, int.Parse(res.excelTable.Rows[i]["类别"].ToString()));
|
||
|
||
defectInfo = new DefectInfo
|
||
{
|
||
PhotoIndex = res.photoIndex,
|
||
Code = defectNameInfo.Value<string>("code"),
|
||
Name = defectNameInfo.Value<string>("name"),
|
||
X = double.Parse(res.excelTable.Rows[i]["X"].ToString()),//cm
|
||
Y = Math.Round((res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y + double.Parse(res.excelTable.Rows[i]["Y"].ToString())), 2),//cm
|
||
//Y = Math.Round((res.PicDis * 100 - double.Parse(res.excelTable.Rows[i]["Y"].ToString())), 2),//cm
|
||
Width = double.Parse(res.excelTable.Rows[i]["W"].ToString()),//cm
|
||
Height = double.Parse(res.excelTable.Rows[i]["H"].ToString()),//cm
|
||
ZXD = double.Parse(res.excelTable.Rows[i]["置信度"].ToString()),
|
||
Contrast = double.Parse(res.excelTable.Rows[i]["对比度"].ToString()),
|
||
Target = int.Parse(res.excelTable.Rows[i]["目标"].ToString()),
|
||
imageID = imgid,//res.lstDefectBmp[i].Clone(),
|
||
PicY = double.Parse(res.excelTable.Rows[i]["Y"].ToString()),//cm
|
||
CurrDis = res.CurrDis,
|
||
};
|
||
defectInfo.ModifyUserCode = defectInfo.CreateUserCode = res.record.CreateUserCode;
|
||
|
||
if (defectPauseForUser && res.record.ProductInfo.DefectPauseOption.Contains(defectInfo.Code))
|
||
{
|
||
lock (lock_defectPuase)
|
||
{
|
||
defectPuaseList.Add(defectInfo);
|
||
}
|
||
}
|
||
|
||
step = 6 + i * 10;
|
||
res.record.DefectInfoList.Add(defectInfo);
|
||
tempDefect.Add(defectInfo);
|
||
defectInfo.uid = preTicks++;// res.record.DefectInfoList.Count;//程序中的唯一索引，用于移除用索引
|
||
//AddTextEvent(DateTime.Now,$"打标完成", $"第{i}个缺陷：{ JsonConvert.SerializeObject(defectInfo)}; Y={res.photoIndex * res.bmp.Height * 1.0d / Config.cm2px_y}+{res.excelTable.Rows[i]["Y"].ToString()}");
|
||
step = 7 + i * 10;
|
||
//二次判定大图缓存
|
||
//if (!defectTag.ContainsKey(res.photoIndex))
|
||
//{
|
||
// defectTag.Add(res.photoIndex, res.bmpTag.Clone());
|
||
//}
|
||
if (!defectTag.ContainsKey(res.photoIndex))
|
||
{
|
||
defectTag.Add(res.photoIndex, currentDate + "Img.jpg");
|
||
}
|
||
|
||
//保存二次判定查看图
|
||
if (true) //全部保存
|
||
{
|
||
if (!Directory.Exists(Config.appBasePath + "\\TempPic\\"))
|
||
{
|
||
Directory.CreateDirectory(Config.appBasePath + "\\TempPic\\");
|
||
}
|
||
string filename = Path.Combine(Config.appBasePath + "\\TempPic\\", $"{imgid}.jpg");
|
||
res.lstDefectBmp[i].ImWrite(filename);
|
||
LastImg = BitmapConverter.ToBitmap(res.lstDefectBmp[i]);
|
||
}
|
||
//保存打标小图
|
||
if (Config.IsSaveDefectCutImage)
|
||
{
|
||
string filename = $"{dirPath}\\{res.photoIndex}_X{defectInfo.X}_Y{defectInfo.Y}_W{defectInfo.Width}_H{defectInfo.Height}_目标{defectInfo.Target}_类别{defectInfo.Code}_置信度{defectInfo.ZXD}.jpg";
|
||
OpenCvSharp.Extensions.BitmapConverter.ToBitmap(res.lstDefectBmp[i]).Save(filename, ImageFormat.Jpeg);
|
||
defectInfo.TagFilePath = filename;
|
||
}
|
||
step = 8 + i * 10;
|
||
|
||
res.lstDefectBmp[i].Dispose();
|
||
dataRowlist.Add(new object[]{ defectInfo.uid, defectInfo.Code, defectInfo.PhotoIndex,defectInfo.Name,
|
||
defectInfo.CentreX, defectInfo.CentreY / 100,defectInfo.Width * 10,defectInfo.Height * 10, defectInfo.Area * 100, defectInfo.ZXD, defectInfo.Contrast});
|
||
//更新UI
|
||
//this.Invoke(new System.Action(() =>
|
||
//{
|
||
// this.uiDataGridView1.Rows.Insert(0, );
|
||
// this.uiMiniPagination1.TotalCount = res.record.DefectInfoList.Count;
|
||
|
||
// if (this.uiDataGridView1.Rows.Count == 1)
|
||
// this.picDefectImage.loadImage(defectInfo.image);
|
||
//}));
|
||
step = 9 + i * 10;
|
||
//告警判断？？？在此还是在收到新照片时触发？？？
|
||
if (res.record.ProductInfo.DefectAreaLimit > 0 && defectInfo.Area>=res.record.ProductInfo.DefectAreaLimit)
|
||
{
|
||
AddTextEvent(DateTime.Now,$"告警", $"瑕疵面积达到阈值!({defectInfo.Area}>={res.record.ProductInfo.DefectAreaLimit})", WarningEnum.High);
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//只是设备暂停，APP没暂停
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
}
|
||
}
|
||
//保存二次判定查看图 大图
|
||
if (true) //全部保存
|
||
{
|
||
if (!Directory.Exists(Config.appBasePath + "\\TempPic\\"))
|
||
{
|
||
Directory.CreateDirectory(Config.appBasePath + "\\TempPic\\");
|
||
}
|
||
string filename = Path.Combine(Config.appBasePath + "\\TempPic\\", currentDate + "Img.jpg");
|
||
res.bmpTag.ImWrite(filename);
|
||
}
|
||
|
||
|
||
AddTextEvent(DateTime.Now,$"检测完成", "更新UI", WarningEnum.Low, false);
|
||
//更新UI
|
||
int bmpHeight = res.bmp.Height;
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
//这里显示了第1张图的最后一个缺陷
|
||
if (this.uiDataGridView1.Rows.Count == 0 && defectInfo!=null)
|
||
this.picDefectImage.loadImage(LastImg);
|
||
|
||
foreach (var rowItem in dataRowlist)
|
||
this.uiDataGridView1.Rows.Insert(0, rowItem);
|
||
this.uiMiniPagination1.TotalCount = res.record.DefectInfoList.Count;
|
||
|
||
//
|
||
double len = Math.Round((res.photoIndex + 1) * bmpHeight * 1.0d / Config.cm2px_y+0.005f, 2);
|
||
this.reDrawDefectPoints(res.modelName, res.record.DefectInfoList, new double[] { 0, Math.Round(res.record.FaceWidthMax+ 0.005f, 2) }, new double[] { 0, len });
|
||
}));
|
||
step = 9;
|
||
AddTextEvent(DateTime.Now,$"检测完成", "保存CSV", WarningEnum.Low, false);
|
||
//保存CSV
|
||
bool b = Utils.ExcelUtil.DataTable2CSV($"{dirPath}{res.photoIndex}.csv", res.excelTable);
|
||
//AddTextEvent(DateTime.Now,$"打标完成", $"{res.tag}.xlsx {(b ? "保存成功！" : "保存失败!")}");
|
||
step = 10;
|
||
#if 转移判定位置
|
||
//每百米告警判断？？？在此还是在收到新照片时触发？？？
|
||
if (res.record.ProductInfo.DefectCountLimit > 0 && res.record.DefectTotalCount >= res.record.ProductInfo.DefectCountLimit)
|
||
{
|
||
int compLen = 100 * 100;//每百米 to cm
|
||
int compCount = compLen * Config.cm2px_y / res.bmp.Height;
|
||
//从上次告警后重新开始计算长度及数量
|
||
int defectCount = res.record.DefectInfoList.Where(m => m.PhotoIndex >= res.record.preWarningPhotoIndex && m.PhotoIndex >= res.photoIndex+1 - compCount).Count();
|
||
if (defectCount >= res.record.ProductInfo.DefectCountLimit)
|
||
{
|
||
res.record.preWarningPhotoIndex = res.photoIndex + 1;
|
||
AddTextEvent(DateTime.Now,$"告警", $"每百米瑕疵数量达到阈值!({defectCount}>={res.record.ProductInfo.DefectCountLimit})", WarningEnum.High);
|
||
}
|
||
step = 11;
|
||
#if false
|
||
//按缺陷计算没X米多少缺陷报警
|
||
for (int i = 0; i < res.record.ProductInfo.QualifiedLimitList.Count; i++)
|
||
{
|
||
var defectWarn = res.record.ProductInfo.QualifiedLimitList[i];
|
||
if (defectWarn.DefectWarnLength > 0 || defectWarn.DefectWarnCnt >0)
|
||
{
|
||
step = 12;
|
||
int warnLen = defectWarn.DefectWarnLength * 100;//每百米 to cm
|
||
int warnCount = warnLen * Config.cm2px_y / res.bmp.Height;
|
||
//从上次告警后重新开始计算长度及数量
|
||
int warnDefectCount = res.record.DefectInfoList.Where(m => m.PhotoIndex >= res.record.preWarningPhotoIndexByLabel[i] && m.PhotoIndex >= res.photoIndex + 1 - warnCount).Count();
|
||
if (warnDefectCount >= defectWarn.DefectWarnCnt)
|
||
{
|
||
res.record.preWarningPhotoIndexByLabel[i] = res.photoIndex + 1;
|
||
AddTextEvent(DateTime.Now, $"告警", $"每{defectWarn.DefectWarnLength}米{Config.getDefectName(defectWarn.Code)}瑕疵数量达到阈值!({warnDefectCount}>={defectWarn.DefectWarnCnt})", WarningEnum.High);
|
||
}
|
||
}
|
||
}
|
||
#endif
|
||
}
|
||
#endif
|
||
|
||
#if true //检出时候
|
||
if(Config.OpenWarnBeep)
|
||
{
|
||
//蜂鸣
|
||
AddTextEvent(DateTime.Now, $"蜂鸣报警", $"(图像{res.photoIndex})判断是否需要报警{string.Join(",", tempDefect.Select(m => m.Code).ToArray())})是否包含在({string.Join(",", res.record.ProductInfo.DefectPauseOption.ToArray())})中");
|
||
if (res.record.ProductInfo.DefectPauseOption == null ||
|
||
res.record.ProductInfo.DefectPauseOption.Count ==0 ||
|
||
tempDefect.Where(x => res.record.ProductInfo.DefectPauseOption.Contains(x.Code)).Count() > 0)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"蜂鸣报警", $"(图像{res.photoIndex})需瑕疵报警，已检出瑕疵。");
|
||
if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
if (Config.OpenBeep)
|
||
{
|
||
Task.Run(async () =>
|
||
{
|
||
devContainer.io_output(CMDName.蜂鸣器输出, false, true, Config.BeepTime);
|
||
await Task.Delay(5);
|
||
});
|
||
}
|
||
}
|
||
}
|
||
step = 11;
|
||
}
|
||
#endif
|
||
}
|
||
|
||
|
||
}
|
||
else
|
||
{
|
||
AddTextEvent(DateTime.Now,$"打标失败", $"(图像{res.photoIndex})-瑕疵检测失败！TId={Thread.CurrentThread.ManagedThreadId}");
|
||
}
|
||
res.bmp.Dispose();
|
||
res.bmpTag.Dispose();
|
||
res.bmps_cut = null;
|
||
res.excelTable.Dispose();
|
||
if(Config.OpenHalconDefect)
|
||
{
|
||
res.ho_Img.Dispose();
|
||
res.ho_imgG.Dispose();
|
||
res.ho_ImageResult3.Dispose();
|
||
res.ho_ImageSub.Dispose();
|
||
res.hv_RES.Dispose();
|
||
res.hv_gauss_filter1.Dispose();
|
||
res.hv_gauss_filter2.Dispose();
|
||
res.hv_Energy_value.Dispose();
|
||
res.hv_Region_S_value.Dispose();
|
||
res.hv_class.Dispose();
|
||
res.hv_defectinfo.Dispose();
|
||
}
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
AddTextEvent(DateTime.Now,$"打标失败", $"(图像{res.photoIndex})-瑕疵检测异常({step}):{ex.Message}，TId={Thread.CurrentThread.ManagedThreadId}");
|
||
}
|
||
finally
|
||
{
|
||
#if UPDATA
|
||
//数据保存
|
||
if (!svcRecord.UpdateNav(res.record))
|
||
AddTextEvent(DateTime.Now, $"数据更新", $"数据更新失败，record-ID{res.record.Id}");
|
||
#endif
|
||
res.record.ScannerPhotoFinishCount++;
|
||
int liScannerPhotoFinishCount = res.record.ScannerPhotoFinishCount;
|
||
int liScannerPhotoCount = res.record.ScannerPhotoCount;
|
||
AddTextEvent(DateTime.Now,$"检测完成", $"{liScannerPhotoFinishCount}/{liScannerPhotoCount}", WarningEnum.Low, false);
|
||
//this.BeginInvoke(new System.Action(() =>
|
||
//{
|
||
// this.lblWaitImageCount.Text = $"{liScannerPhotoCount - liScannerPhotoFinishCount}";
|
||
//}));
|
||
res = null;
|
||
System.GC.Collect();
|
||
}
|
||
}
|
||
}
|
||
/// <summary>
|
||
/// 数据保存状态
|
||
/// </summary>
|
||
private bool _isDefect = false;
|
||
private async void saveCurrRecord(int key, string batchId, string reelId, double erpLen)
|
||
{
|
||
Records model=null;
|
||
int step = 0;
|
||
try
|
||
{
|
||
_isDefect = true;
|
||
AddTextEvent(DateTime.Now,"入库", $"准备入库key={key}");
|
||
//foreach (int itemKey in htTask.Keys)
|
||
// AddTextEvent(DateTime.Now,"入库", $"htTask {itemKey}");
|
||
|
||
step = 1;
|
||
model = Hashtable.Synchronized(htTask)[key] as Records;
|
||
//model = htTask[key] as Records;
|
||
step = 2;
|
||
if (model.Len == 0)
|
||
{
|
||
AddTextEvent(DateTime.Now, "入库失败", $"计米长度为0", WarningEnum.Low);
|
||
_isDefect = false;
|
||
return;
|
||
}
|
||
//用于分卷计算开始缺陷位置
|
||
double startLen = LastSplitLength;
|
||
//减去分卷长度
|
||
if ( model.ReelNo > 0)
|
||
{
|
||
double lastLength = model.Len - LastSplitLength;//分卷，补差距
|
||
//LastSplitLength = model.Len - confMgr.SysConfigParams.CutDis;
|
||
model.Len = Math.Round(lastLength, 2);
|
||
}
|
||
|
||
model.BatchId = batchId;
|
||
model.ReelId = reelId;
|
||
model.ErpLen = erpLen;
|
||
AddTextEvent(DateTime.Now, "入库", $"等待处理完成{model.ScannerPhotoCount}-{model.ScannerPhotoFinishCount}");
|
||
DateTime dt = DateTime.Now;
|
||
bool isTimeout = false;
|
||
while (model.ScannerPhotoCount > model.ScannerPhotoFinishCount)
|
||
{
|
||
await Task.Delay(100);
|
||
if ((DateTime.Now - dt).TotalSeconds > 3)
|
||
{
|
||
isTimeout = true;
|
||
break;
|
||
}
|
||
}
|
||
if (isTimeout) { AddTextEvent(DateTime.Now, "入库处理", $"等待完成超时"); }
|
||
|
||
if (model.ReelNo > 0)
|
||
{
|
||
//分卷数据分解卷
|
||
List<DefectInfo> deflist = new List<DefectInfo>();
|
||
List<DefectInfo> Fjdeflist = new List<DefectInfo>();
|
||
if (model.DefectInfoList != null)
|
||
{
|
||
foreach (var item in model.DefectInfoList)
|
||
{
|
||
item.Y = item.Y - startLen * 100;
|
||
Fjdeflist.Add(item);
|
||
}
|
||
}
|
||
model.DefectInfoList = Fjdeflist;
|
||
}
|
||
step = 3;
|
||
|
||
//检测结论
|
||
int cnt = 0;
|
||
string str = "";
|
||
string strCut = "";
|
||
if (model.DefectInfoList != null && model.DefectInfoList.Count > 0)
|
||
{
|
||
foreach (var item in model.DefectInfoList)
|
||
{
|
||
item.Name = Config.getDefectName(model.ProductInfo.ModelName, item.Code);
|
||
}
|
||
|
||
//显示缺陷信息
|
||
object[] obj1 = new object[1];
|
||
object[] obj2 = new object[1];
|
||
List<JDefectTotal> DefectTotal = model.DefectInfoList.GroupBy(x => x.Name).Select(g => new JDefectTotal { Name = g.Key, Count = g.Count() }).ToList();
|
||
if (DefectTotal != null && DefectTotal.Count > 0)
|
||
{
|
||
obj1 = new object[model.DefectInfoList.Count + 1];
|
||
obj2 = new object[model.DefectInfoList.Count + 1];
|
||
obj1[0] = "缺陷";
|
||
obj2[0] = "米数";
|
||
int index = 1;
|
||
|
||
foreach (var dit in DefectTotal)
|
||
{
|
||
cnt += dit.Count;
|
||
str += $"{dit.Name}{dit.Count}个,";
|
||
}
|
||
}
|
||
}
|
||
if (model.DowngradeInformation != null && model.DowngradeInformation.Count > 0)
|
||
{
|
||
foreach (var item in model.DowngradeInformation)
|
||
{
|
||
strCut += $"裁切{item[0]}米,原因{item[1]},降级{item[2]},";
|
||
}
|
||
}
|
||
//总结
|
||
if (string.IsNullOrEmpty(str))
|
||
model.PartReelNote = $"本卷共计{model.Len}米，各类缺陷共计{cnt}个";
|
||
else if (string.IsNullOrEmpty(strCut))
|
||
model.PartReelNote = $"本卷共计{model.Len}米，各类缺陷共计{cnt}个,{str.Remove(str.Length - 1, 1)}";
|
||
else
|
||
model.PartReelNote = $"本卷共计{model.Len}米，各类缺陷共计{cnt}个,{str.Remove(str.Length - 1, 1)},{strCut.Remove(strCut.Length - 1, 1)}";
|
||
|
||
//计算等级标准
|
||
List<GradeLimit> gradeLimitList = model.ProductInfo.GradeLimitList;
|
||
if (gradeLimitList!=null && gradeLimitList.Count > 0)
|
||
{
|
||
step = 4;
|
||
int count;
|
||
foreach(GradeLimit item in gradeLimitList)
|
||
{
|
||
if((model.DefectInfoList != null)&&(model.DefectInfoList.Count >0))
|
||
count = model.DefectInfoList.Where(m => m.Code == item.Code).Count();
|
||
else
|
||
count = 0;
|
||
if (count <= item.A && model.Grade <= 1) model.Grade = 1;
|
||
else if (count <= item.B && item.B > 0 && model.Grade <= 2) model.Grade = 2;
|
||
else if (count <= item.C && item.C > 0 && model.Grade <= 3) model.Grade = 3;
|
||
else if (count <= item.D && item.D > 0 && model.Grade <= 4) model.Grade = 4;
|
||
else if (count <= item.E && item.E > 0 && model.Grade <= 5) model.Grade = 5;
|
||
else if (count>0) model.Grade = 6;//不合格
|
||
AddTextEvent(DateTime.Now,"标准判断", $"({key}) 批号({model.BatchId})，标准={(char)(model.Grade + 64)} [{item.Code}:{count};A<={item.A};B<={item.B};C<={item.C};D<={item.D};E<={item.E}]");
|
||
}
|
||
step = 5;
|
||
}
|
||
model.Qualified = (model.Grade < 6);//是否合格
|
||
|
||
#if UPDATA
|
||
if (!svcRecord.UpdateNav(model))
|
||
throw new Exception("写库失败！");
|
||
#else
|
||
if (!svcRecord.InsertNav(model))
|
||
throw new Exception("写库失败！");
|
||
#endif
|
||
AddTextEvent(DateTime.Now,"入库完成", $"({key}) 批号({model.BatchId})已完成检测。");
|
||
|
||
if(!string.IsNullOrEmpty(Config.ServerDBConStr))
|
||
{
|
||
try
|
||
{
|
||
CurrUploadDataRecords.DefectInfoList = model.DefectInfoList;
|
||
CurrUploadDataRecords.Len = model.Len;
|
||
CurrUploadDataRecords.TimeLen = model.TimeLen;
|
||
CurrUploadDataRecords.Grade = model.Grade;
|
||
CurrUploadDataRecords.Qualified = model.Qualified;
|
||
CurrUploadDataRecords.DefectTotalCount = model.DefectTotalCount;
|
||
CurrUploadDataRecords.Succeed = model.Succeed;
|
||
CurrUploadDataRecords.FailType = model.FailType;
|
||
CurrUploadDataRecords.FaceWidthMin = model.FaceWidthMin;
|
||
CurrUploadDataRecords.FaceWidthMax = model.FaceWidthMax;
|
||
CurrUploadDataRecords.FacePointList = model.FacePointList;
|
||
CurrUploadDataRecords.DowngradeInformation = model.DowngradeInformation;
|
||
CurrUploadDataRecords.ThicknessList = model.ThicknessList;
|
||
CurrUploadDataRecords.PartReelNote = model.PartReelNote;
|
||
CurrUploadDataRecords.PartReelNote2 = model.PartReelNote2;
|
||
CurrUploadDataRecords.UserName = model.UserName;
|
||
CurrUploadDataRecords.WorkTeam = model.WorkTeam;
|
||
CurrUploadDataRecords.PartReelId = model.PartReelId;
|
||
InitDB.SendServerDB(Config.ServerDBConStr, CurrUploadDataRecords);
|
||
AddTextEvent(DateTime.Now, "上传完成", $"({key}) 批号({CurrUploadDataRecords.BatchId})已完成检测。");
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
AddTextEvent(DateTime.Now, "上传失败", $"({key}) 批号({CurrUploadDataRecords.BatchId}):{ex.Message}", WarningEnum.High);
|
||
}
|
||
}
|
||
|
||
htTask.Remove(key);
|
||
_isDefect = false;
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
_isDefect = false;
|
||
if (model==null)
|
||
AddTextEvent(DateTime.Now,"入库失败", $"记录({key})不存在{step}！" + ex.Message, WarningEnum.High);
|
||
else
|
||
AddTextEvent(DateTime.Now,"入库失败", $"({key}) 批号({model.BatchId})检测完成,但保存检测记录失败{step}:" + ex.Message, WarningEnum.High);
|
||
warning(WarningEnum.High, true);//暂停
|
||
}
|
||
}
|
||
|
||
//停机
|
||
private void btnClose_Click(object sender, EventArgs e)
|
||
{
|
||
this.Activate();
|
||
if (currentState == CurrentStateEnum.运行中)
|
||
{
|
||
UIMessageTip.ShowWarning("请先结束或暂停设备运行后再停机！", 2000);
|
||
return;
|
||
}
|
||
if(_isDefect)
|
||
{
|
||
UIMessageTip.ShowWarning("还在检测处理中，等待完成再停机！", 2000);
|
||
return;
|
||
}
|
||
AddTextEvent(DateTime.Now,"停机", "停机中...");
|
||
this.btnStart.Enabled = this.btnEnd.Enabled = this.btnPause.Enabled = this.btnCut.Enabled = this.btnFenJuan.Enabled = false;
|
||
this.btnClose.Enabled = false;
|
||
this.btnOpen.Enabled = true;
|
||
tcbarLightValue.Enabled = false;
|
||
|
||
if (devContainer.state && devContainer.devIOCard.IsInit)
|
||
{
|
||
devContainer.devIOCard.reset();
|
||
devContainer.io_output(CMDName.IO默认输出);
|
||
}
|
||
devContainer.stop();
|
||
currentState = CurrentStateEnum.初始;//应该是待机
|
||
this.resetUIValue();
|
||
#if NT
|
||
if (null != _cts)
|
||
{
|
||
_cts.Cancel();
|
||
}
|
||
#endif
|
||
AddTextEvent(DateTime.Now,"停机", "停机完成。");
|
||
//重置缓存
|
||
scanPhotos = new ScanPhotoInfo[3];
|
||
#if NT
|
||
if (t_test0 != null)
|
||
{
|
||
bool b = t_test0.Join(5000);
|
||
if (!b) t_test0.Abort();
|
||
t_test0 = null;
|
||
}
|
||
if (t_test1 != null)
|
||
{
|
||
bool b = t_test1.Join(5000);
|
||
if (!b) t_test1.Abort();
|
||
t_test1 = null;
|
||
}
|
||
if (t_test2 != null)
|
||
{
|
||
bool b = t_test2.Join(5000);
|
||
if (!b) t_test2.Abort();
|
||
t_test2 = null;
|
||
}
|
||
if (t_test3 != null)
|
||
{
|
||
bool b = t_test3.Join(5000);
|
||
if (!b) t_test3.Abort();
|
||
t_test3 = null;
|
||
}
|
||
#endif
|
||
}
|
||
|
||
private Thread t_test;
|
||
//启动
|
||
private void btnStart_Click(object sender, EventArgs e)
|
||
{
|
||
this.Activate();
|
||
if (!_IsGetErpCode)
|
||
{
|
||
AddTextEvent(DateTime.Now, "启动", "还未扫码获取检测信息！", WarningEnum.Low);
|
||
return;
|
||
}
|
||
AddTextEvent(DateTime.Now,"启动", "下发启动指令...");
|
||
this.btnPause.Enabled = true;
|
||
btnCut.Enabled = true;
|
||
btnFenJuan.Enabled = true;
|
||
btnStart.Enabled = false;//用于防止回车触发
|
||
btnStart.Enabled = true;//用于防止回车触发
|
||
#if OnLine
|
||
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.runDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
if (!compareIOInput(CMDName.暂停按钮))//硬件急停
|
||
{
|
||
AddTextEvent(DateTime.Now, "启动", "下发IO指令...");
|
||
this.devContainer.devIOCard.writeBitState(0, 0, true);
|
||
this.startCommand();
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 0, false);
|
||
});
|
||
|
||
}
|
||
else
|
||
AddTextEvent(DateTime.Now, "启动", "设备急停！");
|
||
}
|
||
#else
|
||
//暂停-》继续
|
||
if (currentState == CurrentStateEnum.暂停)
|
||
{
|
||
AddTextEvent(DateTime.Now, "启动", $"暂停 -> 继续");
|
||
currentState = CurrentStateEnum.运行中;
|
||
Task.Run(() =>
|
||
{
|
||
if (currKey > 0)
|
||
pStopWatch.Start();
|
||
//写I/O启动。。。
|
||
//继续读取编译器和门幅等
|
||
//int nextStepId = currProcessIndex;
|
||
//do
|
||
//{
|
||
// currentState = CurrentStateEnum.运行中;
|
||
// nextStepId = nextProcess(currProductModel, nextStepId);
|
||
//} while (nextStepId >= 0 && !isBreakProcessRun());
|
||
});
|
||
}
|
||
else//首次开始/结束后重新开始
|
||
{
|
||
//校正从复位-》运行，不会新启动
|
||
resetUIValue();
|
||
AddTextEvent(DateTime.Now, "启动", "开始测试...");
|
||
currentState = CurrentStateEnum.运行中;
|
||
defectTag.Clear();
|
||
ThnDieLen = 0;
|
||
}
|
||
|
||
this.Invoke(new System.Action(() =>
|
||
{
|
||
this.btnStart.Enabled = false;
|
||
this.btnEnd.Enabled = this.btnPause.Enabled = true;
|
||
}));
|
||
|
||
IsTest = true;
|
||
t_test = new System.Threading.Thread(run_Test);
|
||
t_test.IsBackground = true;
|
||
t_test.Start();
|
||
#endif
|
||
lineChartDefect.Focus();
|
||
}
|
||
|
||
#region 离线测试
|
||
private bool IsTest = false;
|
||
private void run_Test()
|
||
{
|
||
int num1 = 0;
|
||
int num2 = 0;
|
||
Mat mat1 = new Mat("E:\\CPL\\img\\L1.bmp");
|
||
Mat mat2 = new Mat("E:\\CPL\\img\\R1.bmp");
|
||
while (IsTest)
|
||
{
|
||
#if NT
|
||
#else
|
||
callBackScanMatEvent(num1++, mat1.Clone(), 0);
|
||
callBackScanMatEvent(num2++, mat2.Clone(), 1);
|
||
#endif
|
||
Thread.Sleep(1000);
|
||
|
||
}
|
||
}
|
||
#endregion
|
||
private void btnPause_Click(object sender, EventArgs e)
|
||
{
|
||
this.Activate();
|
||
AddTextEvent(DateTime.Now,"暂停", "下发暂停指令...");
|
||
btnPause.Enabled = false;//用于防止回车触发
|
||
btnPause.Enabled = true;
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//if (!compareIOInput(CMDName.暂停按钮))
|
||
this.devContainer.devIOCard.writeBitState(0, 1, true);
|
||
this.pauseCommand();//输出暂停不会触发输入暂停
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
lineChartDefect.Focus();
|
||
}
|
||
|
||
private void ClearPic(string dirPath, int days)
|
||
{
|
||
if (Directory.Exists(dirPath))
|
||
{
|
||
DateTime delDate = DateTime.Now.AddDays(0.0 - days);
|
||
string[] directories = Directory.GetDirectories(dirPath);
|
||
string[] array = (from dir in directories
|
||
select new DirectoryInfo(dir) into f
|
||
where f.CreationTime <= delDate
|
||
select f into x
|
||
select x.FullName).ToArray();
|
||
foreach (var item in array)
|
||
{
|
||
if (Directory.Exists(item))
|
||
{
|
||
DirectoryInfo di = new DirectoryInfo(item);
|
||
di.Delete(true);
|
||
}
|
||
}
|
||
}
|
||
}
|
||
private void ClearTempPic()
|
||
{
|
||
//清空二次判定缓存
|
||
if (!Directory.Exists(Config.appBasePath + "\\TempPic\\"))
|
||
{
|
||
return;
|
||
}
|
||
else
|
||
{
|
||
string[] array = Directory.GetFiles(Config.appBasePath + "\\TempPic\\");
|
||
foreach (string text in array)
|
||
{
|
||
try
|
||
{
|
||
File.Delete(text);
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
;
|
||
}
|
||
}
|
||
}
|
||
}
|
||
|
||
private string StartTime;
|
||
private void startCommand()
|
||
{
|
||
if (!devContainer.state || currentState == CurrentStateEnum.运行中)
|
||
return;
|
||
if (devContainer.devIOCard.IsInit)
|
||
{
|
||
//devContainer.io_output(CMDName.启动按钮);
|
||
devContainer.io_output(CMDName.绿灯输出);
|
||
devContainer.io_output(CMDName.黄灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.红灯输出, false, true, 0);
|
||
devContainer.io_output(CMDName.蜂鸣器输出, false, true, 0);
|
||
//devContainer.io_output(CMDName.暂停按钮, false, true, 0);
|
||
//devContainer.io_output(CMDName.黄灯输出, false, true, 0);
|
||
}
|
||
//运行中和暂停时都可正常接收扫描器触发新卷
|
||
//暂停-》继续
|
||
if (currentState == CurrentStateEnum.暂停)
|
||
{
|
||
AddTextEvent(DateTime.Now,"启动", $"暂停 -> 继续");
|
||
|
||
Task.Run(() =>
|
||
{
|
||
if (currKey > 0)
|
||
{
|
||
pStopWatch.Start();
|
||
ptStopWatch.Start();
|
||
pRunSpeedWatch.Start();
|
||
}
|
||
//写I/O启动。。。
|
||
//继续读取编译器和门幅等
|
||
//int nextStepId = currProcessIndex;
|
||
//do
|
||
//{
|
||
// currentState = CurrentStateEnum.运行中;
|
||
// nextStepId = nextProcess(currProductModel, nextStepId);
|
||
//} while (nextStepId >= 0 && !isBreakProcessRun());
|
||
});
|
||
currentState = CurrentStateEnum.运行中;
|
||
}
|
||
else//首次开始/结束后重新开始
|
||
{
|
||
#if JM
|
||
devContainer.ClearLengthCount();
|
||
#endif
|
||
devContainer.devCamer1.resetScanIndex();
|
||
devContainer.devCamer2.resetScanIndex();
|
||
#if JM
|
||
ptLen = Math.Round(devContainer.GetLength(), 2);
|
||
#endif
|
||
//校正从复位-》运行，不会新启动
|
||
resetUIValue();
|
||
AddTextEvent(DateTime.Now,"启动", "开始测试...");
|
||
|
||
if(Config.OpenClearPic)
|
||
ClearPic(Config.ImagePath, Config.ClearDays);
|
||
defectTag.Clear();
|
||
ClearTempPic();
|
||
ThnDieLen = 0;
|
||
LastSplitLength = 0;
|
||
JmFtStart = false;
|
||
pStopWatch.Restart();
|
||
pRunSpeedWatch.Restart();
|
||
defectPuaseList.Clear();
|
||
StartTime = DateTime.Now.ToString("yyyyMMddHHmm");
|
||
|
||
//获取新卷号批号
|
||
if (currKey > 0)
|
||
{
|
||
Records curRecord = Hashtable.Synchronized(htTask)[currKey] as Records;
|
||
curRecord.BatchId = txtBatchId.Text;
|
||
curRecord.ReelId = txtReelId.Text;
|
||
curRecord.ErpLen = numErpLen.IsEmpty ? curRecord.ErpLen : Convert.ToDouble(numErpLen.Text.Trim());
|
||
}
|
||
currentState = CurrentStateEnum.运行中;
|
||
}
|
||
|
||
this.Invoke(new System.Action(() =>
|
||
{
|
||
this.btnStart.Enabled = false;
|
||
this.btnEnd.Enabled = this.btnPause.Enabled = true;
|
||
btnCut.Enabled = true;
|
||
btnFenJuan.Enabled = true;
|
||
}));
|
||
}
|
||
private void pauseCommand(bool buzzer = false)
|
||
{
|
||
if(!devContainer.state || currentState != CurrentStateEnum.运行中)
|
||
return;
|
||
//写IO
|
||
if (devContainer.devIOCard.IsInit)
|
||
{
|
||
devContainer.io_output(CMDName.绿灯输出, false, true, 0);
|
||
if (buzzer)
|
||
{
|
||
devContainer.io_output(CMDName.红灯输出);
|
||
devContainer.io_output(CMDName.蜂鸣器输出);
|
||
}
|
||
else
|
||
{
|
||
devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.io_output(CMDName.蜂鸣器输出, false, true, 0);
|
||
}
|
||
//devContainer.io_output(CMDName.暂停按钮, false, true, 0);
|
||
//devContainer.io_output(CMDName.黄灯输出, false, true, 0);
|
||
}
|
||
//停止读取
|
||
//AddTextEvent(DateTime.Now,"暂停", "暂停！");
|
||
pStopWatch.Stop();
|
||
ptStopWatch.Stop();
|
||
currentState = CurrentStateEnum.暂停;
|
||
|
||
this.Invoke(new System.Action(() =>
|
||
{
|
||
this.btnStart.Enabled = this.btnEnd.Enabled = true;
|
||
this.btnPause.Enabled = false;
|
||
//btnCut.Enabled = false;
|
||
//btnFenJuan.Enabled = false;
|
||
}));
|
||
}
|
||
/// <summary>
|
||
/// 清楚报警
|
||
/// </summary>
|
||
/// <param name="buzzer"></param>
|
||
private void ClearCommand()
|
||
{
|
||
if (!Config.StopIO && devContainer.devIOCard.IsInit)
|
||
{
|
||
//devContainer.io_output(CMDName.黄灯输出);
|
||
devContainer.io_output(CMDName.蜂鸣器输出, false, true, 0);
|
||
}
|
||
}
|
||
//完成
|
||
private void btnEnd_Click(object sender, EventArgs e)
|
||
{
|
||
this.Activate();
|
||
if (!ShowAskDialog("提示", "是否保存当前检测结果？", UIStyle.Blue, false, UIMessageDialogButtons.Cancel))
|
||
return;
|
||
|
||
btnEnd.Enabled = false;//用于防止回车触发
|
||
btnEnd.Enabled = true;//用于防止回车触发
|
||
AddTextEvent(DateTime.Now,"结束验布", "手动结束验布！");
|
||
|
||
string xReel = "";
|
||
//if(Config.OpenFenJuan)
|
||
//{
|
||
// FenJuanFrm fenJuanFrm = new FenJuanFrm();
|
||
// fenJuanFrm.Render();
|
||
// fenJuanFrm.Text = "分小卷卷号设置";
|
||
// fenJuanFrm.ShowDialog();
|
||
// if (fenJuanFrm.IsOK)
|
||
// {
|
||
// AddTextEvent(DateTime.Now, "分卷", $"批号({txtBatchId.Text.Trim()})-卷号({txtReelId.Text.Trim()})-分卷号({fenJuanFrm.Reel.Trim()})");
|
||
// xReel = fenJuanFrm.Reel.Trim();
|
||
// if(string.IsNullOrEmpty(xReel))
|
||
// {
|
||
// xReel = DateTime.Now.ToString("HHmm");
|
||
// AddTextEvent(DateTime.Now, "分卷", $"分卷号为空自动补充({xReel})");
|
||
// }
|
||
// }
|
||
// else
|
||
// {
|
||
// AddTextEvent(DateTime.Now, "分卷失败", $"批号({txtBatchId.Text.Trim()})-卷号({txtReelId.Text.Trim()})-分卷号({fenJuanFrm.Reel})", WarningEnum.High);
|
||
// }
|
||
// fenJuanFrm.Dispose();
|
||
//}
|
||
#if OnLine
|
||
if (!Config.StopPLC)
|
||
this.devContainer.devPlc.pauseDev();
|
||
else if (!Config.StopIO)
|
||
{
|
||
this.devContainer.devIOCard.writeBitState(0, 1, true);
|
||
Task.Run(async () =>
|
||
{
|
||
await Task.Delay(500);
|
||
this.devContainer.devIOCard.writeBitState(0, 1, false);
|
||
});
|
||
}
|
||
#else
|
||
IsTest = false;
|
||
if (t_test != null)
|
||
{
|
||
bool b = t_test.Join(5000);
|
||
if (!b) t_test.Abort();
|
||
t_test = null;
|
||
}
|
||
#endif
|
||
currentState = CurrentStateEnum.初始;
|
||
|
||
UILocalize.OK = "是";
|
||
UILocalize.Cancel = "否";
|
||
if (currKey > 0 && ShowAskDialog("提示", "是否保存当前检测结果？"))
|
||
{
|
||
string szBatchId, szReelId;
|
||
double ldErpLen;
|
||
szBatchId = txtBatchId.Text.Trim();
|
||
//if (Config.OpenFenJuan)
|
||
// szReelId = $"{txtReelId.Text.Trim()}-{xReel}";
|
||
//else
|
||
szReelId = txtReelId.Text.Trim() + xReel;
|
||
ldErpLen = numErpLen.IsEmpty ? 0 : Convert.ToDouble(numErpLen.Text.Trim());
|
||
|
||
int myKey = currKey;
|
||
//Task.Run(() => { saveCurrRecord(myKey, szBatchId, szReelId, ldErpLen); });
|
||
saveCurrRecord(myKey, szBatchId, szReelId, ldErpLen);
|
||
resetUIValue();
|
||
|
||
if(_matList1.Count > 0)
|
||
{
|
||
tScanPhotoInfo dt;
|
||
for (int i = 0; i < _matList1.Count; i++)
|
||
{
|
||
_matList1.TryDequeue(out dt);
|
||
}
|
||
}
|
||
if (_matList2.Count > 0)
|
||
{
|
||
tScanPhotoInfo dt;
|
||
for (int i = 0; i < _matList2.Count; i++)
|
||
{
|
||
_matList2.TryDequeue(out dt);
|
||
}
|
||
}
|
||
currKey = 0;
|
||
txtBarCodeName.Text = txtBatchId.Text = txtReelId.Text = "";
|
||
pStopWatch.Stop();
|
||
ptStopWatch.Stop();
|
||
pRunSpeedWatch.Stop();
|
||
this.btnStart.Enabled = true;
|
||
this.btnEnd.Enabled = this.btnPause.Enabled = false;//这里有问题，应该是devPlc回调设置
|
||
btnCut.Enabled = false;
|
||
btnFenJuan.Enabled = false;
|
||
_IsGetErpCode = false;
|
||
}
|
||
else
|
||
{
|
||
AddTextEvent(DateTime.Now, "结束验布", "无数据结束验布！");
|
||
_isDefect = false;
|
||
_IsGetErpCode = false;
|
||
}
|
||
lineChartDefect.Focus();
|
||
}
|
||
private void lstboxLog_DrawItem(object sender, DrawItemEventArgs e)
|
||
{
|
||
if (e.Index < 0) return;
|
||
string text = lstboxLog.GetItemText(e.Index);
|
||
//if (text.Contains("D"))
|
||
//{
|
||
// e.Graphics.FillRectangle(UIColor.Green, e.Bounds);
|
||
// e.Graphics.DrawString(text, e.Font, Color.Blue, e.Bounds, ContentAlignment.MiddleLeft);
|
||
//}
|
||
//e.Graphics.FillRectangle(UIColor.Green, e.Bounds);
|
||
switch (text[0])
|
||
{
|
||
case 'R':
|
||
e.DrawBackground();
|
||
e.Graphics.DrawString(text.Substring(1), e.Font, Color.Red, e.Bounds, ContentAlignment.MiddleLeft);
|
||
break;
|
||
case 'Y':
|
||
e.DrawBackground();
|
||
e.Graphics.DrawString(text.Substring(1), e.Font, Color.Orange, e.Bounds, ContentAlignment.MiddleLeft);
|
||
break;
|
||
//default: //B
|
||
// e.Graphics.DrawString(text.Substring(1), e.Font, Color.Black, e.Bounds, ContentAlignment.MiddleLeft);
|
||
// break;
|
||
}
|
||
}
|
||
|
||
private void txtBarCode_KeyDown(object sender, KeyEventArgs e)
|
||
{
|
||
if(e.KeyCode == Keys.Enter)
|
||
{
|
||
string barcode=txtBarCode.Text.Trim();
|
||
if (barcode == "")
|
||
return;
|
||
//if (currentState != CurrentStateEnum.运行中 && currentState != CurrentStateEnum.暂停)
|
||
// return;
|
||
if (currentState != CurrentStateEnum.初始 )
|
||
return;
|
||
if(devContainer.devCodeScanner != null)
|
||
devContainer.devCodeScanner.ScanerEvent?.Invoke(barcode);
|
||
}
|
||
}
|
||
|
||
private void showImg( Mat mat)
|
||
{
|
||
//把Mat格式的图片转换成Bitmap
|
||
Bitmap bitmap = BitmapConverter.ToBitmap(mat);
|
||
this.Invoke(new System.Action(() =>
|
||
{
|
||
//显示图片
|
||
//picDefectImage.loadImage(bitmap);
|
||
this.picScanner1.Image = bitmap;
|
||
}));
|
||
|
||
}
|
||
|
||
private void uiSymbolButton1_Click(object sender, EventArgs e)
|
||
{
|
||
try
|
||
{
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
MessageBox.Show(ex.Message);
|
||
}
|
||
}
|
||
|
||
int mynum = 0;
|
||
private void uiSymbolButton1_Click_1(object sender, EventArgs e)
|
||
{
|
||
//UIMessageTip.ShowOk($"{record.Len},{record.ScannerPhotoCount-record.ScannerPhotoFinishCount}", 1500);
|
||
//return;
|
||
try
|
||
{
|
||
// mynum++;
|
||
// int FaceWidth = 200;
|
||
// float faceWidthX_cm = (float)(mynum * 100 * 1.0f / Config.cm2px_y );
|
||
// float faceWidthY_cm = (float)(200 * 1.0f / Config.cm2px_y );
|
||
// var point = new System.Drawing.PointF(faceWidthX_cm, faceWidthY_cm);
|
||
// AddTextEvent(DateTime.Now,"门幅", $"位置：{point.X}; 幅宽：{point.Y}");
|
||
// lstFaceWidth.Add(point);
|
||
// reDrawFaceWidth(lstFaceWidth, new double[] { 0, point.X }, new double[] { faceWidthY_cm, faceWidthY_cm });
|
||
|
||
|
||
// //Mat mat = new Mat(Application.StartupPath + "\\1.bmp");
|
||
// //devContainer.devScannerGentl1.ScanEvent(1, mat, 1);
|
||
|
||
// //---------------------
|
||
// if (record == null)
|
||
// {
|
||
// record = new Records();
|
||
// record.DefectInfoList = new List<DefectInfo>();
|
||
// record.DefectInfoList.Add(new DefectInfo() { Code = "jb", Name = "浆斑", X = 20, Y = 2, Width = 2, Height = 2 });
|
||
// record.DefectInfoList.Add(new DefectInfo() { Code = "jb", Name = "浆斑", X = 20, Y = 5, Width = 2, Height = 2 });
|
||
// record.DefectInfoList.Add(new DefectInfo() { Code = "wy", Name = "污印", X = 50, Y = 2, Width = 4, Height = 4 });
|
||
// record.DefectInfoList.Add(new DefectInfo() { Code = "lj", Name = "垃圾", X = 60, Y = 5, Width = 2, Height = 2 });
|
||
// reDrawDefectPoints(record.DefectInfoList, new double[2] { 0, 10 }, new double[2] { 0, 100 });
|
||
// foreach (DefectInfo info in record.DefectInfoList)
|
||
// {
|
||
// this.uiDataGridView1.Rows.Add(info.Code, info.Name,
|
||
// info.CentreX, info.CentreY, info.Area, info.ZXD, info.Target);
|
||
// }
|
||
// }
|
||
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
MessageBox.Show(ex.Message);
|
||
}
|
||
}
|
||
|
||
private void tcbarLightValue_ValueChanged(object sender, EventArgs e)
|
||
{
|
||
if (devContainer.state)
|
||
{
|
||
//bool b1 = devContainer.devScannerGentl1.setParam((float)tcbarExposureTime.Value);
|
||
//bool b2= devContainer.devScannerGentl2.setParam((float)tcbarExposureTime.Value);
|
||
// AddTextEvent(DateTime.Now,"setExposureTime", b1.ToString());
|
||
// AddTextEvent(DateTime.Now,"setExposureTime", b2.ToString());
|
||
|
||
var res=devContainer.devLight.setDigitalValue(1, (int)tcbarLightValue.Value);
|
||
//UIMessageTip.ShowOk($"{(int)tcbarLightValue.Value}/255 var={res} {Config.Light_Name}", 1000);
|
||
//tpnlLight.Text = this.tpnlLight.Tag + $" ({(int)tcbarLightValue.Value}/255)";
|
||
}
|
||
}
|
||
|
||
private void swcDefectPauseForUser_ValueChanged(object sender, bool value)
|
||
{
|
||
this.defectPauseForUser = this.swcDefectPauseForUser.Active;
|
||
}
|
||
|
||
private void button1_Click(object sender, EventArgs e)
|
||
{
|
||
//List<DefectInfo> lstEditDefect = new List<DefectInfo>();
|
||
//DefectInfo dt = new DefectInfo();
|
||
//dt.Name = "123";
|
||
//dt.Code = "wuyin";
|
||
//dt.image = Image.FromFile("C:\\Users\\fang\\Desktop\\123.png");
|
||
//lstEditDefect.Add(dt);
|
||
//Mat mtt = new Mat("C:\\Users\\fang\\Desktop\\新建文件夹\\mx\\636.bmp");
|
||
//FHome_Defect frmDefect = new FHome_Defect(lstEditDefect, mtt);
|
||
//frmDefect.ShowDialog();
|
||
|
||
Config.LoadAllConfig();
|
||
//设置程序最小/大线程池
|
||
// Get the current settings.
|
||
int minWorker, minIOC;
|
||
ThreadPool.GetMinThreads(out minWorker, out minIOC);
|
||
ThreadPool.SetMinThreads(25, minIOC);
|
||
Mat matt = new Mat("C:\\Users\\fang\\Desktop\\新建文件夹\\433.bmp");
|
||
|
||
//OpenCVUtil.LoadEdgeMode();
|
||
//int tt = 0;
|
||
//var mty = OpenCVUtil.getMaxInsetRect2(matt, false, 0,out tt);
|
||
//mty.SaveImage("edge.bmp");
|
||
|
||
List<QualifiedLimit> qlist = new List<QualifiedLimit>();
|
||
|
||
//[ 'laji','liangdian', 'wuyin', 'jietou', 'bmss', 'qipi', 'tiaohen','yayin','zhouyin','yisesi','chongying']
|
||
qlist.Add(new QualifiedLimit() { Code = "laji", ZXD = 0.3, Area = 0.04, ContrastLower = 0.98, ContrastTop = 1.02 });
|
||
qlist.Add(new QualifiedLimit() { Code = "liangdian", ZXD = 0.3, Area = 0.09, ContrastLower = 0.93, ContrastTop = 1.07 });
|
||
qlist.Add(new QualifiedLimit() { Code = "wuyin", ZXD = 0.3, Area = 0.04, ContrastLower = 0.96, ContrastTop = 1.04 });
|
||
qlist.Add(new QualifiedLimit() { Code = "jietou", ZXD = 0.3, Area = 0.09, ContrastLower = 0.94, ContrastTop = 1.06 });
|
||
qlist.Add(new QualifiedLimit() { Code = "bmss", ZXD = 0.3, Area = 0.08, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
qlist.Add(new QualifiedLimit() { Code = "qipi", ZXD = 0.4, Area = 0.01, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
qlist.Add(new QualifiedLimit() { Code = "tiaohen", ZXD = 0.3, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
qlist.Add(new QualifiedLimit() { Code = "yayin", ZXD = 0.3, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
qlist.Add(new QualifiedLimit() { Code = "zhouyin", ZXD = 0.3, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
qlist.Add(new QualifiedLimit() { Code = "yisesi", ZXD = 0.3, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
qlist.Add(new QualifiedLimit() { Code = "chongying", ZXD = 0.3, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
|
||
DefectLib dlt = new DefectLib();
|
||
dlt.start();
|
||
dlt.add(new Device.DefectLib.DefectTask()
|
||
{
|
||
modelName = "BS_CYG_1003.trt",
|
||
record = null,
|
||
bmp = matt,
|
||
bmpTag = matt.Clone(),
|
||
photoIndex = 0,//0-n 首张必需为0，因下面计算长度是从0开始
|
||
widthRatio = 1,
|
||
qualifiedLimitList = qlist,
|
||
finishEvent = callBackDefectEvent,
|
||
xw = 0,
|
||
});
|
||
return;
|
||
Config.LoadAllConfig();
|
||
DefectLib dl = new DefectLib();
|
||
dl.start();
|
||
string[] files = Directory.GetFiles("E:\\CPL\\个人\\gePic", $"*.bmp", SearchOption.TopDirectoryOnly);
|
||
List<QualifiedLimit> list = new List<QualifiedLimit>();
|
||
|
||
list.Add(new QualifiedLimit() { Code = "jb",ZXD = 0.6, Area = 0.04, ContrastLower = 0.98, ContrastTop = 1.02});
|
||
list.Add(new QualifiedLimit() { Code = "wy", ZXD = 0.6, Area = 0.09, ContrastLower = 0.93, ContrastTop = 1.07 });
|
||
list.Add(new QualifiedLimit() { Code = "mj", ZXD = 0.6, Area = 0.04, ContrastLower = 0.96, ContrastTop = 1.04 });
|
||
list.Add(new QualifiedLimit() { Code = "hy", ZXD = 0.67, Area = 0.09, ContrastLower = 0.94, ContrastTop = 1.06 });
|
||
list.Add(new QualifiedLimit() { Code = "lj", ZXD = 0.7, Area = 0.08, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
list.Add(new QualifiedLimit() { Code = "yss", ZXD = 0.5, Area = 0.04, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
list.Add(new QualifiedLimit() { Code = "zy", ZXD = 0.8, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
list.Add(new QualifiedLimit() { Code = "wc", ZXD = 0.6, Area = 0.05, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
list.Add(new QualifiedLimit() { Code = "cs", ZXD = 0.8, Area = 2, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
list.Add(new QualifiedLimit() { Code = "cy", ZXD = 1, Area = 0.0, ContrastLower = 0.0, ContrastTop = 0 });
|
||
list.Add(new QualifiedLimit() { Code = "tcy", ZXD = 0.5, Area = 0.0, ContrastLower = 0.99, ContrastTop = 1.01 });
|
||
list.Add(new QualifiedLimit() { Code = "jt", ZXD = 1, Area = 0.0, ContrastLower = 0.0, ContrastTop = 0 });
|
||
for (int i = 0; i < files.Count(); i++)
|
||
{
|
||
Mat mat = new Mat(files[i]);
|
||
dl.add(new Device.DefectLib.DefectTask()
|
||
{
|
||
modelName = "best_0116_bs14.fp16.trt",
|
||
//record = curRecord,
|
||
bmp = mat.Clone(),
|
||
bmpTag = mat.Clone(),
|
||
photoIndex = i,//0-n 首张必需为0，因下面计算长度是从0开始
|
||
widthRatio = 1,
|
||
qualifiedLimitList = list,
|
||
finishEvent = callBackDefectTestEvent,
|
||
});
|
||
}
|
||
string s = DateTime.Now.Ticks.ToString() + "-";
|
||
Thread.Sleep(1);
|
||
|
||
s += DateTime.Now.Ticks.ToString() + "-";
|
||
MessageBox.Show(s);
|
||
// 创建SqlSugarClient实例并配置连接字符串
|
||
//var db = new SqlSugarClient(new ConnectionConfig()
|
||
//{
|
||
// // 设置数据库类型为SQLServer
|
||
// DbType = SqlSugar.DbType.SqlServer,
|
||
|
||
// // 设置服务器地址、数据库名称以及登录信息等
|
||
// ConnectionString = "Data Source=.;Initial Catalog=testDB;User ID=sa;Password=abc123!@#;"
|
||
//});
|
||
|
||
//// 可选：打开调试日志输出
|
||
//db.Ado.IsEnableLogEvent = true;
|
||
|
||
//// 查询操作示例
|
||
//if (!db.Ado.IsValidConnection())
|
||
// db.Ado.Open();
|
||
//string sql = "select * from t2";
|
||
//List<SugarParameter> parameters = new List<SugarParameter>();
|
||
//var res= db.Ado.GetDataTable(sql, parameters);
|
||
//loadErpData("20240107492");
|
||
|
||
return;
|
||
|
||
string code = "SHNY-PX-6-L-100";
|
||
string[] barCodes = code.Split(new char[] { '-' });
|
||
if (barCodes.Length < 4)
|
||
{
|
||
AddTextEvent(DateTime.Now,"扫码", $"产品编码({code})格式错误，不做响应！", WarningEnum.High);
|
||
return;
|
||
}
|
||
//新开始
|
||
//加载新产品
|
||
string pcode = barCodes[0] + "-" + barCodes[1] + "-" + barCodes[2];
|
||
var productInfo = svcProduct.GetModelNav(pcode); //frmProduct.loadProduct(code);
|
||
if (productInfo == null)
|
||
{
|
||
AddTextEvent(DateTime.Now,"扫码", $"编码({code})不存在，请先添加产品，暂停设备！", WarningEnum.High);
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
frmProduct.loadProduct(pcode);//转到新建编码
|
||
}));
|
||
return;
|
||
}
|
||
|
||
AddTextEvent(DateTime.Now,"扫码", $"编码({code})，加载产品信息({productInfo.Code})完成，加载配方(光源={productInfo.LightValue},曝光={productInfo.ExposureTime},增益={productInfo.Gain})...");
|
||
|
||
if (productInfo.LightValue > 0)//光源 - 通道0
|
||
devContainer.devLight.setDigitalValue(1, productInfo.LightValue);
|
||
if (productInfo.ExposureTime > 0 || productInfo.Gain > 0)//相机曝光 增益
|
||
{
|
||
devContainer.devCamer1.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
|
||
devContainer.devCamer2.setParam((float)(productInfo.ExposureTime > 0 ? productInfo.ExposureTime : -1), (float)(productInfo.Gain > 0 ? productInfo.Gain : -1));
|
||
}
|
||
AddTextEvent(DateTime.Now,"扫码", $"编码({code})，配方设置完成:光源={productInfo.LightValue},曝光={productInfo.ExposureTime}");
|
||
//ABSCamerCardDev pDev = new CamerCardDevIK();
|
||
//pDev.WarningEvent = (level, msg) =>
|
||
//{
|
||
// AddTextEvent(DateTime.Now,"设备事件", msg, level);
|
||
//};
|
||
//var b = pDev.open(0, 0);
|
||
//MessageBox.Show(b.ToString());
|
||
////b = pDev.loadConfiguration(@"D:\Debug\DevCfg\wcf.vlcf");
|
||
//b =pDev.start(this.picScanner1,"c:\\");
|
||
//MessageBox.Show(b.ToString());
|
||
|
||
//====
|
||
//Mat mat0= new Mat(@"f:\2.bmp");
|
||
//int marginWidth0;
|
||
//mat0 = OpenCVUtil.getMaxInsetRect2(mat0, true, 0, out marginWidth0);
|
||
|
||
//Mat mat1 = new Mat(@"f:\1.bmp");
|
||
//mat1 = OpenCVUtil.getMaxInsetRect2(mat1, false, 0, out marginWidth0);
|
||
|
||
//lblLen.Text = "0";
|
||
//Task.Run(async () => {
|
||
// for(int i = 0; i < 100; i++)
|
||
// {
|
||
// //选中
|
||
// this.Invoke(new System.Action(() =>
|
||
// {
|
||
// lblLen.Text = Convert.ToInt32(lblLen.Text) + 1 + "";
|
||
// }));
|
||
// await Task.Delay(1000);
|
||
// }
|
||
//});
|
||
|
||
//FHome_Defect frm = new FHome_Defect();
|
||
//frm.ShowDialog();
|
||
}
|
||
|
||
#region 测试
|
||
private void callBackDefectTestEvent(Device.DefectLib.DefectTask res)
|
||
{
|
||
{
|
||
int step = 0;
|
||
try
|
||
{
|
||
if (res.isSucceed)
|
||
{
|
||
step = 1;
|
||
AddTextEvent(DateTime.Now, $"检测完成", $"(图像{res.photoIndex})-瑕疵检测完成，共{res.excelTable.Rows.Count}个瑕疵！各环节用时:{string.Join(",", res.stopwatch)}");
|
||
//AddTextEvent(DateTime.Now,$"打标完成", $"第 ({res.photoIndex}) 张照片，计算过程：{res.resultInfo}");
|
||
|
||
|
||
}
|
||
else
|
||
{
|
||
AddTextEvent(DateTime.Now, $"打标失败", $"(图像{res.photoIndex})-瑕疵检测失败！TId={Thread.CurrentThread.ManagedThreadId}");
|
||
}
|
||
res.bmp.Dispose();
|
||
res.bmpTag.Dispose();
|
||
res.bmps_cut = null;
|
||
res.excelTable.Dispose();
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
AddTextEvent(DateTime.Now, $"打标失败", $"(图像{res.photoIndex})-瑕疵检测异常({step}):{ex.Message}，TId={Thread.CurrentThread.ManagedThreadId}");
|
||
}
|
||
finally
|
||
{
|
||
res.record.ScannerPhotoFinishCount++;
|
||
int liScannerPhotoFinishCount = res.record.ScannerPhotoFinishCount;
|
||
int liScannerPhotoCount = res.record.ScannerPhotoCount;
|
||
AddTextEvent(DateTime.Now, $"检测完成", $"{liScannerPhotoFinishCount}/{liScannerPhotoCount}");
|
||
//this.BeginInvoke(new System.Action(() =>
|
||
//{
|
||
// this.lblWaitImageCount.Text = $"{liScannerPhotoCount - liScannerPhotoFinishCount}";
|
||
//}));
|
||
res = null;
|
||
System.GC.Collect();
|
||
}
|
||
}
|
||
}
|
||
#endregion
|
||
private void numErpLen_ValueChanged(object sender, string value)
|
||
{
|
||
//numErpLen_TextChanged(sender, null);
|
||
if (numErpLen.IsEmpty || currKey == 0) return;
|
||
var val = Convert.ToDouble(numErpLen.Text);
|
||
if (val <= 0) return;
|
||
Records record = Hashtable.Synchronized(htTask)[currKey] as Records;
|
||
if (record != null)
|
||
record.ErpLen = val;
|
||
}
|
||
private void numErpLen_KeyUp(object sender, KeyEventArgs e)
|
||
{
|
||
if (e.KeyCode == Keys.Enter || e.KeyCode == Keys.Tab)
|
||
{
|
||
if (numErpLen.IsEmpty || currKey == 0) return;
|
||
var val = Convert.ToDouble(numErpLen.Text);
|
||
if (val <= 0) return;
|
||
Records record = Hashtable.Synchronized(htTask)[currKey] as Records;
|
||
if (record != null)
|
||
record.ErpLen = val;
|
||
}
|
||
}
|
||
|
||
private void FHome_Resize(object sender, EventArgs e)
|
||
{
|
||
uilbKF.Top = 8;
|
||
uilbHD.Top = 8;
|
||
|
||
this.btnCut.Left = this.btnClearAlm.Left + (this.btnClearAlm.Left - this.btnPause.Left);
|
||
this.btnFenJuan.Left = this.btnCut.Left + (this.btnCut.Left - this.btnClearAlm.Left);
|
||
|
||
if (Config.OpenHouDuJiLu)
|
||
{
|
||
uiTitlePanel4.Left = uiTitlePanel3.Left;
|
||
uiTitlePanel4.Width = (uiTitlePanel3.Width - 5) / 2;
|
||
uiTitlePanel8.Left = uiTitlePanel4.Left + uiTitlePanel4.Width + 5;
|
||
uiTitlePanel8.Width = uiTitlePanel4.Width;
|
||
}
|
||
else
|
||
{
|
||
uiTitlePanel4.Left = uiTitlePanel3.Left;
|
||
uiTitlePanel4.Width = uiTitlePanel3.Width;
|
||
uiTitlePanel8.Visible = false;
|
||
}
|
||
}
|
||
|
||
private void FHome_Paint(object sender, PaintEventArgs e)
|
||
{
|
||
uilbKF.Top = 8;
|
||
uilbHD.Top = 8;
|
||
|
||
this.btnCut.Left = this.btnClearAlm.Left + (this.btnClearAlm.Left - this.btnPause.Left);
|
||
this.btnFenJuan.Left = this.btnCut.Left + (this.btnCut.Left - this.btnClearAlm.Left);
|
||
if (Config.OpenHouDuJiLu)
|
||
{
|
||
uiTitlePanel4.Left = uiTitlePanel3.Left;
|
||
uiTitlePanel4.Width = (uiTitlePanel3.Width - 5) / 2;
|
||
uiTitlePanel8.Left = uiTitlePanel4.Left + uiTitlePanel4.Width + 5;
|
||
uiTitlePanel8.Width = uiTitlePanel4.Width;
|
||
}
|
||
else
|
||
{
|
||
uiTitlePanel4.Left = uiTitlePanel3.Left;
|
||
uiTitlePanel4.Width = uiTitlePanel3.Width;
|
||
uiTitlePanel8.Visible = false;
|
||
}
|
||
}
|
||
|
||
private void button2_Click(object sender, EventArgs e)
|
||
{
|
||
//double sstLen = devContainer.GetLength();
|
||
//MessageBox.Show($"{sstLen}");
|
||
|
||
|
||
DefectInfo defectInfo = new DefectInfo
|
||
{
|
||
PhotoIndex = -1,
|
||
Code = "JSYC",
|
||
Name = "金属",
|
||
X = 5,//cm未知
|
||
Y = Math.Round(5.23 * 100, 2),//cm
|
||
Width = 0.1,//cm
|
||
Height = 0.1,//cm
|
||
ZXD = 1,
|
||
Contrast = 1,
|
||
Target = 1,
|
||
imageID = "",//res.lstDefectBmp[i].Clone(),
|
||
};
|
||
List< DefectInfo> DefectInfoList = new List<DefectInfo> { defectInfo };
|
||
//更新UI
|
||
object[] rowItem = new object[]{ defectInfo.uid, defectInfo.Code, defectInfo.PhotoIndex,defectInfo.Name,
|
||
defectInfo.CentreX, defectInfo.CentreY / 100,defectInfo.Width * 10,
|
||
defectInfo.Height * 10, defectInfo.Area * 100, defectInfo.ZXD, defectInfo.Contrast};
|
||
this.BeginInvoke(new System.Action(() =>
|
||
{
|
||
this.uiDataGridView1.Rows.Insert(0, rowItem);
|
||
this.uiMiniPagination1.TotalCount = 12;
|
||
//
|
||
double len = Math.Round(5.23 *100 + 0.005f, 2);
|
||
|
||
this.reDrawDefectPoints("", DefectInfoList, new double[] { 0, 100}, new double[] { 0, len });
|
||
}));
|
||
}
|
||
#region ERP测试
|
||
private void button3_Click(object sender, EventArgs e)
|
||
{
|
||
//string code = "RSHX2410002536";
|
||
//var dt = loadErpData(code);
|
||
//MessageBox.Show($"{JsonConvert.SerializeObject(dt)}");
|
||
#if false
|
||
try
|
||
{
|
||
if (Config.ErpDBType == "Oracle")
|
||
{
|
||
SqlSugarClient db = new SqlSugarClient(new ConnectionConfig()
|
||
{
|
||
DbType = SqlSugar.DbType.Oracle,
|
||
ConnectionString = Config.ErpDBConStr,
|
||
InitKeyType = InitKeyType.Attribute,
|
||
IsAutoCloseConnection = true,
|
||
AopEvents = new AopEvents
|
||
{
|
||
OnLogExecuting = (tsql, p) =>
|
||
{
|
||
Console.WriteLine(tsql);
|
||
Console.WriteLine(string.Join(",", p?.Select(it => it.ParameterName + ":" + it.Value)));
|
||
}
|
||
}
|
||
});
|
||
//var dt = db.Ado.GetDataTable(sql);
|
||
//if (dt != null)
|
||
//{
|
||
// for (int i = 0; i < dt.Rows.Count; i++)
|
||
// {
|
||
// Console.WriteLine($"PJXTBH：{dt.Rows[i]["PJXTBH"]}，WPH：{dt.Rows[i]["WPH"]}，WPMC：{dt.Rows[i]["WPMC"]}，SL：{dt.Rows[i]["SL"]}，PH：{dt.Rows[i]["PH"]}，JH：{dt.Rows[i]["JH"]}");
|
||
// }
|
||
//}
|
||
|
||
string sqlstr = $"select * from tb_qc_prodinfo where PJXTBH='RSHX2410002536'";
|
||
var dt2 = db.Ado.GetDataTable(sqlstr);
|
||
dt2.Columns.RemoveAt(0);
|
||
dt2.Columns.RemoveAt(0);
|
||
MessageBox.Show($"{ JsonConvert.SerializeObject(dt2.Rows[0])}");
|
||
//var dt2 = db.Ado.GetDataTable(sqlstr);
|
||
}
|
||
else if (Config.ErpDBType == "PostgreSQL")
|
||
{
|
||
string dbStr = "PORT=5432;DATABASE=postgres;HOST=100.0.1.25;PASSWORD=fqc_password1;USER ID=fqc_user1";
|
||
SqlSugarClient db = new SqlSugarClient(new ConnectionConfig()
|
||
{
|
||
DbType = SqlSugar.DbType.PostgreSQL,
|
||
ConnectionString = dbStr,
|
||
IsAutoCloseConnection = true,
|
||
LanguageType = LanguageType.Default,//Set language
|
||
AopEvents = new AopEvents
|
||
{
|
||
OnLogExecuting = (tsql, p) =>
|
||
{
|
||
Console.WriteLine(tsql);
|
||
Console.WriteLine(string.Join(",", p?.Select(it => it.ParameterName + ":" + it.Value)));
|
||
}
|
||
}
|
||
});
|
||
|
||
string sqlstr = $"select * from mingxin_prod";
|
||
var dt2 = db.Ado.GetDataTable(sqlstr);
|
||
//dt2.Columns.RemoveAt(0);
|
||
//dt2.Columns.RemoveAt(0);
|
||
|
||
MessageBox.Show($"{JsonConvert.SerializeObject(dt2.Rows[0])}");
|
||
//var dt2 = db.Ado.GetDataTable(sqlstr);
|
||
}
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
MessageBox.Show($"ERP报错:{ex.Message}");
|
||
}
|
||
#endif
|
||
#if true //测试新材料服务器
|
||
try
|
||
{
|
||
string dbstring = Config.ServerDBConStr;
|
||
//dbstring = "server=localhost;Database=LeatherDB;Uid=root;Pwd=123456; AllowLoadLocalInfile=true";
|
||
QualifiedLimit qualifiedLimit = new QualifiedLimit();
|
||
qualifiedLimit.Code = "lj";
|
||
qualifiedLimit.ZXD = 1;
|
||
qualifiedLimit.ModifyUserCode = "tt";
|
||
qualifiedLimit.ModifyTime = DateTime.Now;
|
||
qualifiedLimit.CreateUserCode = "tt";
|
||
qualifiedLimit.CreateTime = DateTime.Now;
|
||
GradeLimit gradeLimit = new GradeLimit();
|
||
gradeLimit.Code = "lj";
|
||
gradeLimit.A = 10;
|
||
gradeLimit.ModifyUserCode = "tt";
|
||
gradeLimit.ModifyTime = DateTime.Now;
|
||
gradeLimit.CreateUserCode = "tt";
|
||
gradeLimit.CreateTime = DateTime.Now;
|
||
Product pdt = new Product();
|
||
pdt.Code = "7788";
|
||
pdt.Gain = 1;
|
||
pdt.Color = 91;
|
||
pdt.Material = "额绒面2";
|
||
pdt.ModelName = DateTime.Now.ToString();
|
||
//pdt.Id = 9888;
|
||
pdt.QualifiedLimitList = new List<QualifiedLimit> { qualifiedLimit };
|
||
pdt.GradeLimitList = new List<GradeLimit> { gradeLimit };
|
||
pdt.ModifyUserCode = "tt";
|
||
pdt.ModifyTime = DateTime.Now;
|
||
pdt.CreateUserCode = "tt";
|
||
pdt.CreateTime = DateTime.Now;
|
||
DefectInfo defectInfo = new DefectInfo();
|
||
defectInfo.Code = "lj";
|
||
defectInfo.Id = 7;
|
||
defectInfo.Name = "test";
|
||
defectInfo.ZXD = 0.9;
|
||
defectInfo.ModifyUserCode = "tt";
|
||
defectInfo.ModifyTime = DateTime.Now;
|
||
defectInfo.CreateUserCode = "tt";
|
||
defectInfo.CreateTime = DateTime.Now;
|
||
|
||
UploadDataRecords records = new UploadDataRecords();
|
||
records.BarCode = "1234567";
|
||
records.BarCodeName = "abdff";
|
||
records.Material = "gh";
|
||
records.Color = "black";
|
||
records.BatchId = "555";
|
||
records.ReelId = "666";
|
||
records.ErpLen = 100;
|
||
records.DefectInfoList = new List<DefectInfo> { defectInfo };
|
||
records.ModifyUserCode = "tt";
|
||
records.ModifyTime = DateTime.Now;
|
||
records.CreateUserCode = "tt";
|
||
records.CreateTime = DateTime.Now;
|
||
InitDB.SendServerDB(dbstring, records);
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
MessageBox.Show($"上传报错:{ex.Message}");
|
||
}
|
||
#endif
|
||
}
|
||
#endregion
|
||
|
||
#region 信号上下延
|
||
/// <summary>
|
||
/// 信号上升沿下降沿捕获
|
||
/// </summary>
|
||
class GetPN
|
||
{
|
||
bool _P = false;
|
||
bool _N = false;
|
||
/// <summary>
|
||
/// 判断上升沿
|
||
/// </summary>
|
||
/// <param name="Value"></param>
|
||
/// <returns></returns>
|
||
public bool P(bool Value)
|
||
{
|
||
if (Value && !_P)
|
||
{
|
||
_P = true;
|
||
return true;
|
||
}
|
||
|
||
if (!Value)
|
||
_P = false;
|
||
|
||
return false;
|
||
}
|
||
/// <summary>
|
||
/// 判断下降沿
|
||
/// </summary>
|
||
/// <param name="Value"></param>
|
||
/// <returns></returns>
|
||
public bool N(bool Value)
|
||
{
|
||
if (!Value && _N)
|
||
{
|
||
_N = false;
|
||
return true;
|
||
}
|
||
|
||
if (Value)
|
||
_N = true;
|
||
return false;
|
||
}
|
||
}
|
||
#endregion
|
||
|
||
private void uilbHD_Click(object sender, EventArgs e)
|
||
{
|
||
OffsetFrm offsetFrm = new OffsetFrm();
|
||
|
||
offsetFrm.Show();
|
||
}
|
||
|
||
/// <summary>
|
||
/// 清除报警
|
||
/// </summary>
|
||
/// <param name="sender"></param>
|
||
/// <param name="e"></param>
|
||
private void btnClearAlm_Click(object sender, EventArgs e)
|
||
{
|
||
this.Activate();
|
||
AddTextEvent(DateTime.Now, "清除", "清除蜂鸣报警");
|
||
ClearCommand();
|
||
}
|
||
/// <summary>
|
||
/// 设置幅宽补偿
|
||
/// </summary>
|
||
/// <param name="sender"></param>
|
||
/// <param name="e"></param>
|
||
private void uilbKF_Click(object sender, EventArgs e)
|
||
{
|
||
EdgeOffserFrm offsetFrm = new EdgeOffserFrm();
|
||
offsetFrm.Show();
|
||
}
|
||
/// <summary>
|
||
/// 降级裁切
|
||
/// </summary>
|
||
/// <param name="sender"></param>
|
||
/// <param name="e"></param>
|
||
private void btnCut_Click(object sender, EventArgs e)
|
||
{
|
||
this.Activate();
|
||
AddTextEvent(DateTime.Now, "降级裁切", "降级裁切");
|
||
//暂停
|
||
btnPause_Click(null, null);
|
||
|
||
Records record = null;
|
||
if (currKey > 0)
|
||
record = Hashtable.Synchronized(htTask)[currKey] as Records;
|
||
CuttingFrm frm = new CuttingFrm(record);
|
||
frm.ShowDialog(this);
|
||
if (frm.DialogResult == DialogResult.Cancel)
|
||
return;
|
||
else
|
||
{
|
||
AddTextEvent(DateTime.Now, "降级裁切", $"裁切信息:米数({frm.Cut_info[0]}),原因({frm.Cut_info[1]}),降级({frm.Cut_info[2]})");
|
||
if (SaveCutingInfo(frm.Cut_info))
|
||
{
|
||
btnStart_Click(null, null);
|
||
}
|
||
}
|
||
}
|
||
#region 降级裁切
|
||
public bool SaveCutingInfo(string[] info)
|
||
{
|
||
if (currKey > 0)
|
||
{
|
||
Records model = null;
|
||
model = Hashtable.Synchronized(htTask)[currKey] as Records;
|
||
if (model.DowngradeInformation == null)
|
||
model.DowngradeInformation = new List<string[]>();
|
||
model.DowngradeInformation.Add(info);
|
||
}
|
||
else
|
||
{
|
||
AddTextEvent(DateTime.Now, "降级裁切", "无数据结束");
|
||
return false;
|
||
}
|
||
return true;
|
||
}
|
||
#endregion
|
||
|
||
/// <summary>
|
||
/// 分卷上次长度
|
||
/// </summary>
|
||
private double LastSplitLength = 0;
|
||
/// <summary>
|
||
/// 分卷
|
||
/// </summary>
|
||
/// <param name="sender"></param>
|
||
/// <param name="e"></param>
|
||
private void btnFenJuan_Click(object sender, EventArgs e)
|
||
{
|
||
AddTextEvent(DateTime.Now, "启用分卷", "手动分卷");
|
||
//暂停
|
||
btnPause_Click(null, null);
|
||
Records record = null;
|
||
if (currKey > 0)
|
||
record = Hashtable.Synchronized(htTask)[currKey] as Records;
|
||
PartitionFrm partitionFrm = new PartitionFrm(record, LastSplitLength);
|
||
partitionFrm.ShowDialog(this);
|
||
if (partitionFrm.DialogResult == DialogResult.Cancel)
|
||
return;
|
||
else
|
||
{
|
||
AddTextEvent(DateTime.Now, "启用分卷", $"批卷号:{partitionFrm.BathReelID},分卷号:{partitionFrm.PartReelID},下一分卷号:{partitionFrm.NextPartReelID}");
|
||
if (PartitionEnd(partitionFrm.BathReelID, partitionFrm.PartReelID, partitionFrm.NextPartReelID))
|
||
{
|
||
btnStart_Click(null, null);
|
||
}
|
||
}
|
||
}
|
||
|
||
public bool PartitionEnd(string ReelID, string pratReelID, string nextReelID)
|
||
{
|
||
AddTextEvent(DateTime.Now, "分卷结束", "结束分卷验布！");
|
||
|
||
if (currKey > 0)
|
||
{
|
||
int myKey = currKey;
|
||
saveCurrReelRecord(myKey, ReelID, pratReelID, nextReelID);
|
||
}
|
||
else
|
||
{
|
||
AddTextEvent(DateTime.Now, "分卷结束验布", "无数据结束验布！");
|
||
_isDefect = false;
|
||
return true;
|
||
}
|
||
return true;
|
||
}
|
||
/// <summary>
|
||
/// 保存分卷信息
|
||
/// </summary>
|
||
/// <param name="key"></param>
|
||
/// <param name="reel"></param>
|
||
private async void saveCurrReelRecord(int key, string breel, string preel, string nreel)
|
||
{
|
||
Records model = null;
|
||
int step = 0;
|
||
try
|
||
{
|
||
_isDefect = true;
|
||
AddTextEvent(DateTime.Now, "分卷入库", $"准备入库key={key}");
|
||
|
||
step = 1;
|
||
model = Hashtable.Synchronized(htTask)[key] as Records;
|
||
//model = htTask[key] as Records;
|
||
step = 2;
|
||
if (model.Len == 0 && (model.DefectInfoList == null || model.DefectInfoList.Count == 0))
|
||
{
|
||
AddTextEvent(DateTime.Now, "分卷入库完成", $"小于1米不记录");
|
||
_isDefect = false;
|
||
return;
|
||
}
|
||
//用于分卷计算开始缺陷位置
|
||
double startLen = LastSplitLength;
|
||
//减去分卷长度
|
||
//if (confMgr.SysConfigParams.OpenPartition)
|
||
{
|
||
double lastLength = model.Len - LastSplitLength - Config.CutDis;//分卷，补差距
|
||
LastSplitLength = model.Len - Config.CutDis;
|
||
model.Len = Math.Round(lastLength, 2);
|
||
}
|
||
|
||
//model.BatchId = batchId;
|
||
if (!string.IsNullOrEmpty(breel))
|
||
model.ReelId = breel;
|
||
if (!string.IsNullOrEmpty(preel))
|
||
model.PartReelId = preel;
|
||
//model.ErpLen = erpLen;
|
||
DateTime dt = DateTime.Now;
|
||
bool isTimeout = false;
|
||
while (model.ScannerPhotoCount > model.ScannerPhotoFinishCount)
|
||
{
|
||
await Task.Delay(100);
|
||
if ((DateTime.Now - dt).TotalSeconds > 3)
|
||
{
|
||
isTimeout = true;
|
||
break;
|
||
}
|
||
}
|
||
if (isTimeout) { AddTextEvent(DateTime.Now, "分卷入库处理", $"等待完成超时"); }
|
||
step = 3;
|
||
|
||
//分卷数据分解卷
|
||
List<DefectInfo> deflist = new List<DefectInfo>();
|
||
List<DefectInfo> Fjdeflist = new List<DefectInfo>();
|
||
if (model.DefectInfoList != null)
|
||
{
|
||
var lastlist = model.DefectInfoList.FindAll(x => x.Y > (LastSplitLength * 100));
|
||
if (lastlist != null)
|
||
{
|
||
foreach (var item in lastlist)
|
||
{
|
||
//item.Y = item.Y - model.Len * 100;
|
||
//item.CurrDis = item.CurrDis - model.Len;
|
||
deflist.Add(item);
|
||
}
|
||
}
|
||
lastlist = model.DefectInfoList.FindAll(x => x.Y <= (LastSplitLength * 100));
|
||
if (lastlist != null)
|
||
{
|
||
foreach (var item in lastlist)
|
||
{
|
||
item.Y = item.Y - startLen * 100;
|
||
Fjdeflist.Add(item);
|
||
}
|
||
}
|
||
}
|
||
model.DefectInfoList = Fjdeflist;
|
||
//幅宽数据分卷
|
||
List<float[]> faceList = new List<float[]>();
|
||
List<float[]> fjfaceList = new List<float[]>();
|
||
if (model.FacePointList != null)
|
||
{
|
||
var faceListtemp = model.FacePointList.FindAll(x => x[0] > (LastSplitLength * 100));
|
||
if (faceListtemp != null)
|
||
{
|
||
foreach (var item in faceListtemp)
|
||
{
|
||
item[0] = (float)(item[0] - LastSplitLength * 100);
|
||
faceList.Add(item);
|
||
}
|
||
}
|
||
faceListtemp = model.FacePointList.FindAll(x => x[0] <= (LastSplitLength * 100));
|
||
if (faceListtemp != null)
|
||
{
|
||
foreach (var item in faceListtemp)
|
||
{
|
||
fjfaceList.Add(item);
|
||
}
|
||
}
|
||
}
|
||
model.FacePointList = fjfaceList;
|
||
|
||
step = 333;
|
||
//计算等级标准
|
||
List<GradeLimit> gradeLimitList = model.ProductInfo.GradeLimitList;
|
||
if (gradeLimitList != null && gradeLimitList.Count > 0)
|
||
{
|
||
step = 4;
|
||
int count;
|
||
foreach (GradeLimit item in gradeLimitList)
|
||
{
|
||
if (model.DefectInfoList != null && model.DefectInfoList.Count > 0)
|
||
{
|
||
count = model.DefectInfoList.Where(m => m.Code == item.Code).Count();
|
||
if (count <= item.A && model.Grade <= 1) model.Grade = 1;
|
||
else if (count <= item.B && item.B > 0 && model.Grade <= 2) model.Grade = 2;
|
||
else if (count <= item.C && item.C > 0 && model.Grade <= 3) model.Grade = 3;
|
||
else if (count <= item.D && item.D > 0 && model.Grade <= 4) model.Grade = 4;
|
||
else if (count <= item.E && item.E > 0 && model.Grade <= 5) model.Grade = 5;
|
||
else if (count > 0) model.Grade = 6;//不合格
|
||
AddTextEvent(DateTime.Now, "标准判断", $"({key}) 条码({model.BarCode})，标准={(char)(model.Grade + 64)} [{item.Code}:{count};A<={item.A};B<={item.B};C<={item.C};D<={item.D};E<={item.E}]");
|
||
}
|
||
else
|
||
{
|
||
model.Grade = 1;
|
||
AddTextEvent(DateTime.Now, "标准判断", $"({key}) 条码({model.BarCode})，标准={(char)(model.Grade + 64)} [{item.Code}:{0};A<={item.A};B<={item.B};C<={item.C};D<={item.D};E<={item.E}]");
|
||
}
|
||
}
|
||
step = 5;
|
||
}
|
||
model.Qualified = (model.Grade < 6);//是否合格
|
||
if (!svcRecord.InsertNav(model))
|
||
throw new Exception("写库失败！");
|
||
AddTextEvent(DateTime.Now, "分卷入库完成", $"({key}) 条码({model.BarCode})批卷号({breel})分卷号({preel})已完成检测-{model.ScannerPhotoCount}-{model.ScannerPhotoFinishCount}。");
|
||
|
||
if (!string.IsNullOrEmpty(Config.ServerDBConStr))
|
||
{
|
||
try
|
||
{
|
||
CurrUploadDataRecords.DefectInfoList = model.DefectInfoList;
|
||
CurrUploadDataRecords.Len = model.Len;
|
||
CurrUploadDataRecords.TimeLen = model.TimeLen;
|
||
CurrUploadDataRecords.Grade = model.Grade;
|
||
CurrUploadDataRecords.Qualified = model.Qualified;
|
||
CurrUploadDataRecords.DefectTotalCount = model.DefectTotalCount;
|
||
CurrUploadDataRecords.Succeed = model.Succeed;
|
||
CurrUploadDataRecords.FailType = model.FailType;
|
||
CurrUploadDataRecords.FaceWidthMin = model.FaceWidthMin;
|
||
CurrUploadDataRecords.FaceWidthMax = model.FaceWidthMax;
|
||
CurrUploadDataRecords.FacePointList = model.FacePointList;
|
||
CurrUploadDataRecords.DowngradeInformation = model.DowngradeInformation;
|
||
CurrUploadDataRecords.ThicknessList = model.ThicknessList;
|
||
CurrUploadDataRecords.PartReelNote = model.PartReelNote;
|
||
CurrUploadDataRecords.PartReelNote2 = model.PartReelNote2;
|
||
CurrUploadDataRecords.UserName = model.UserName;
|
||
CurrUploadDataRecords.WorkTeam = model.WorkTeam;
|
||
CurrUploadDataRecords.PartReelId = model.PartReelId;
|
||
InitDB.SendServerDB(Config.ServerDBConStr, CurrUploadDataRecords);
|
||
AddTextEvent(DateTime.Now, "上传完成", $"({key}) 批号({CurrUploadDataRecords.BatchId})已完成检测。");
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
AddTextEvent(DateTime.Now, "上传失败", $"({key}) 批号({CurrUploadDataRecords.BatchId})批卷号({CurrUploadDataRecords.ReelId})分卷号({CurrUploadDataRecords.PartReelId}):{ex.Message}", WarningEnum.High);
|
||
}
|
||
}
|
||
htTask.Remove(key);
|
||
|
||
DateTime now = DateTime.Now;
|
||
currKey = now.Hour * 10000 + now.Minute * 100 + now.Second;
|
||
Records record = new Records()
|
||
{
|
||
currKey = currKey,
|
||
ProductId = model.ProductInfo.Id,
|
||
ProductInfo = model.ProductInfo,//后面计算合格时用
|
||
Color = model.Color,
|
||
Material = model.ProductInfo.Material,//codes[0] + "-" + codes[1],// (materialItem == null ? "未知" : materialItem["name"].ToString()),
|
||
BarCode = model.BarCode,
|
||
BarCodeName = model.BarCodeName,
|
||
ErpLen = model.ErpLen,
|
||
BatchId = model.BatchId,
|
||
ReelId = model.ReelId,
|
||
PartReelId = nreel,
|
||
FacePointList = faceList,
|
||
ReelNo = model.ReelNo + 1,
|
||
ModifyUserCode = Config.loginUser.Code,
|
||
CreateUserCode = Config.loginUser.Code,
|
||
DefectInfoList = deflist,
|
||
UserName = model.UserName,
|
||
WorkTeam = model.WorkTeam,
|
||
};
|
||
htTask.Add(currKey, record);
|
||
|
||
AddTextEvent(DateTime.Now, "新分卷", $"({key}) 条码({model.BarCode})批卷号({breel})分卷号({nreel})。");
|
||
_isDefect = false;
|
||
}
|
||
catch (Exception ex)
|
||
{
|
||
_isDefect = false;
|
||
if (model == null)
|
||
AddTextEvent(DateTime.Now, "分卷入库失败", $"记录({key})不存在{step}！" + ex.Message, WarningEnum.High);
|
||
else
|
||
AddTextEvent(DateTime.Now, "分卷入库失败", $"({key}) 条码({model.BarCode})检测完成,但保存检测记录失败{step}:" + ex.Message, WarningEnum.High);
|
||
}
|
||
}
|
||
|
||
public class JDefectTotal
|
||
{
|
||
[Description("疵点名")]
|
||
public string Name { get; set; }
|
||
|
||
[Description("疵点数")]
|
||
public int Count { get; set; }
|
||
}
|
||
}
|
||
}
|